Accurate proportioning device for chemical material production
By introducing cross-directional and vertical stirring paddle staggered stirring structures and stirring spirals into the chemical material ratio device, the problem of uneven mixing of chemical materials is solved, and the full mixing of chemical materials is achieved and the unloading process is simplified.
Patent Information
- Application Number
- CN202422449578.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-11
AI Technical Summary
During the mixing process, the existing chemical material ratio device has low mixing efficiency of upper and lower chemical raw materials, resulting in uneven mixing.
Multiple groups of lateral and vertical stirring paddle staggered stirring structures are adopted, combined with the spiral symmetrical propulsion of the stirring spiral, and the horizontal, vertical and spiral stirring of chemical raw materials is achieved through the linkage mechanism to ensure full mixing.
Full mixing of chemical materials is achieved, uniformity of mixing ratio is improved, and subsequent mechanical unloading processes are simplified.
Smart Images

Figure CN223221313U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chemical material production equipment, in particular to a precise proportioning device for chemical material production. Background Art
[0002] Chemical materials have a wide range of uses, covering a wide range of aspects from chemical production equipment to various specific products. For example, barium sulfate is used to prepare methacrylate and organic glass resin polymers, adhesives, etc.; urea is an excellent beverage additive and high-concentration nitrogen-phosphorus compound fertilizer; formaldehyde is used to make synthetic rubber, synthetic resin, etc.; before the production and processing reaction of chemical materials, their raw materials often need to be proportioned using a proportioning device to ensure the accuracy of the production reaction. For example, a chemical material formula proportioning device disclosed on the China Patent Network (publication announcement number CN216149521U) shows that when proportioning chemical materials, this type of device is equipped with a quantity control mechanism to control the feeding amount. At the same time, through the mixing mechanism, the drive motor drives the rotation of the drive shaft, and the transmission of the upper transmission assembly causes the support shaft to rotate accordingly, thereby achieving stirring and mixing of the stirring blades on the outer surfaces of the drive shaft and the support shaft, so that the internal materials are fully mixed.
[0003] However, the chemical material proportioning devices adopted in the above-mentioned patents and the existing market still have some shortcomings: the existing method of using a driving component to drive a stirring blade component to stir and mix the chemical materials, the single stirring blade form, often can only perform a stirring and driving effect in the horizontal direction, and the stirring and mixing efficiency of the upper and lower layers of chemical raw materials is relatively low, resulting in uneven mixing ratios. To this end, those skilled in the art provide a precise proportioning device for chemical material production to solve the problems raised in the above-mentioned background technology. Utility Model Content
[0004] In view of the deficiencies of the prior art, the present invention provides a precise proportioning device for chemical material production, which solves the problem of uneven mixing proportions of chemical materials in the prior art chemical material proportioning device.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A precise proportioning device for chemical material production, comprising a proportioning box and a feed port arranged at the upper end of the proportioning box body;
[0006] The upper end of the proportioning box is provided with a weighing and feeding mechanism corresponding to the opening of the feed port;
[0007] A first transmission shaft is installed in the middle of the proportioning box, and the first transmission shaft is provided with multiple groups of horizontal stirring paddles arranged along the axis direction thereof, and multiple groups of vertical stirring paddles are arranged between two adjacent groups of horizontal stirring paddles, and the first transmission shaft is provided with a linkage mechanism for driving the vertical stirring paddles arranged along the axis direction thereof;
[0008] A second transmission shaft is installed at the bottom of the proportioning box, and a stirring screw is arranged on the outer side of the shaft of the second transmission shaft.
[0009] As a further technical solution of the present invention: the linkage mechanism includes multiple groups of transmission shells arranged along the direction of the first transmission shaft shaft and a bevel gear A installed inside the transmission shell shell along the direction of the first transmission shaft shaft. The transmission shell is fixed on the inner wall of the proportioning box, and the upper and lower ends of the transmission shell shell are symmetrically provided with a third transmission shaft supporting the vertical stirring paddle, and the tail end of the shaft of the third transmission shaft is provided with a bevel gear B that meshes with the bevel gear A for transmission.
[0010] As a further technical solution of the present invention: the adjacent horizontal stirring paddles and vertical stirring paddles are arranged in a vertically symmetrical manner, and both the horizontal stirring paddles and the vertical stirring paddles are of a rotary propeller structure.
[0011] As a further technical solution of the present invention: the stirring screws are arranged into two groups with the center line of the shaft of the second transmission shaft as the boundary, and the blades of the two groups of stirring screws are arranged symmetrically in forward and reverse directions.
[0012] As a further technical solution of the present invention: a brake motor mounted on the proportioning box is provided at one end of the shaft of the first transmission shaft, and the first transmission shaft and the second transmission shaft are connected by a transmission belt.
[0013] As a further technical solution of the present invention: the weighing and feeding mechanism includes weighing sensors arranged in a circumferential direction, the weighing output end of the weighing sensor is provided with a weighing platform, a pin is provided on one side of the frame of the weighing platform, and the weighing platform is rotatably connected to the feed hopper through the pin, and the upper surface of the weighing platform is symmetrically provided with a supporting electric push rod for supporting the feed hopper.
[0014] As a further technical solution of the present invention: the discharge port of the feed hopper is symmetrically provided with a lifting electric push rod, and the telescopic end of the lifting electric push rod is provided with an opening and closing door opposite to the discharge port of the feed hopper.
[0015] The utility model provides a precise proportioning device for chemical material production, which has the following beneficial effects compared with the prior art:
[0016] The chemical material proportioning device of this design is based on the quantitative weighing and mechanical tipping bucket loading of the weighing and feeding mechanism, and the chemical raw materials after quantitative weighing are loaded into the proportioning box. Then, based on the brake motor as the power source, on the one hand, it drives the first transmission shaft and the linkage mechanism to operate synchronously, drives the horizontal stirring paddle and the vertical stirring paddle to rotate synchronously, and performs dual synchronous horizontal stirring and vertical stirring and propulsion on the chemical raw materials, so that the chemical raw materials are fully stirred and mixed left and right and up and down. On the other hand, it drives the combined rotation of the second transmission shaft and the stirring screw to promote the symmetrical stirring of the chemical raw materials at the bottom, plays an auxiliary stirring and pushing role, improves the diversification of the mixing ratio, and through the use of the spiral symmetrical stirring of the stirring screw, it is beneficial to the subsequent mechanical unloading process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of a precise proportioning device for chemical material production;
[0018] Figure 2 This is a partial cross-sectional view of a precise proportioning device for chemical material production;
[0019] Figure 3 This is a schematic diagram of the structure of the linkage mechanism in a precise proportioning device for chemical material production;
[0020] Figure 4 This is a schematic diagram of the structure of a weighing and feeding mechanism in a precise proportioning device for chemical material production;
[0021] Figure 5 This is a schematic diagram of the opening and closing structure of the weighing and feeding mechanism in a precise proportioning device used in the production of chemical materials.
[0022] In the figure: 1. Proportioning box; 2. Feed port; 3. Weighing and feeding mechanism; 31. Weighing sensor; 32. Weighing platform; 33. Feed hopper; 34. Pin; 35. Lifting electric push rod; 36. Opening and closing door; 37. Supporting electric push rod; 4. Discharge port; 5. First transmission shaft; 6. Horizontal stirring paddle; 7. Vertical stirring paddle; 8. Transmission belt; 9. Second transmission shaft; 10. Stirring screw; 11. Brake motor; 12. Transmission housing; 13. Third transmission shaft; 14. Bevel gear A; 15. Bevel gear B. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] See also Figure 1-5 The utility model provides a technical solution for a precise proportioning device for chemical material production: a precise proportioning device for chemical material production, comprising a proportioning box 1 and a feed port 2 arranged at the upper end of the proportioning box 1, a weighing and feeding mechanism 3 is provided on the upper end of the proportioning box 1 corresponding to the opening of the feed port 2, the weighing and feeding mechanism 3 comprises weighing sensors 31 arranged in a circumferential direction, a weighing platform 32 is provided at the weighing output end of the weighing sensor 31, a pin 34 is provided on one side of the frame of the weighing platform 32, and the weighing platform 32 is rotatably connected to the feed hopper 33 through the pin 34, and the upper surface of the weighing platform 32 is symmetrically provided with a supporting electric push rod 37 for supporting the feed hopper 33 The discharge port of the feed hopper 33 is symmetrically provided with a lifting electric push rod 35, and the telescopic end of the lifting electric push rod 35 is provided with an opening and closing door 36 opposite to the discharge port of the feed hopper 33. The raw materials of the chemical materials are fed into the feed hopper 33 in sequence according to the weight ratio, and the weight of the feeding is weighed by the weighing sensor 31. After the weighing is completed, the telescopic brake of the supporting electric push rod 37 is used to push the feed hopper 33 to flip around the pin shaft 34 as the axis, and the feed hopper 33 is tilted to align with the feed port 2. Then the lifting electric push rod 35 is controlled to telescopically brake to push the opening and closing door 36 to open and close, and the chemical raw materials in the feed hopper 33 are discharged into the proportioning box 1 for the mixing and proportioning process.
[0025] A first transmission shaft 5 is installed in the middle of the proportioning box 1, and a second transmission shaft 9 is installed at the bottom of the proportioning box 1. One end of the shaft of the first transmission shaft 5 is provided with a brake motor 11 installed on the proportioning box 1, and the first transmission shaft 5 and the second transmission shaft 9 are connected by a transmission belt 8. By controlling the operation of the brake motor 11, the first transmission shaft 5 is driven to rotate, and the second transmission shaft 9 is driven to operate synchronously by utilizing the transit transmission of the transmission belt 8, thereby promoting the linkage operation of the components on the two sets of shafts to perform the mixing and proportioning process of the chemical materials.
[0026] The first transmission shaft 5 is provided with a plurality of sets of horizontal stirring paddles 6 along the shaft direction thereof, and a plurality of sets of vertical stirring paddles 7 are arranged between two adjacent sets of horizontal stirring paddles 6. The first transmission shaft 5 is provided with a linkage mechanism for driving the vertical stirring paddles 7 along the shaft direction thereof. The linkage mechanism includes a plurality of transmission housings 12 arranged along the shaft direction of the first transmission shaft 5 and a bevel gear A14 installed inside the housing of the transmission housing 12 along the shaft direction of the first transmission shaft 5. The transmission housing 12 is fixed on the inner wall of the proportioning box 1, and the transmission housing 12 The upper and lower ends of the shell are symmetrically provided with a third transmission shaft 13 supporting the vertical stirring paddle 7. The tail end of the shaft of the third transmission shaft 13 is provided with a bevel gear B15 meshing with the bevel gear A14. When the first transmission shaft 5 rotates, the bevel gear A14 is driven to rotate. The meshing transmission of the bevel gear A14 and the bevel gear B15 drives the third transmission shaft 13 to rotate synchronously, and then promotes the vertical stirring paddle 7 to operate synchronously with the horizontal stirring paddle 6, so as to push the chemical materials up and down and left and right to stir, mix and proportion.
[0027] The adjacent horizontal stirring paddles 6 and vertical stirring paddles 7 are arranged in a vertically symmetrical manner, and both the horizontal stirring paddles 6 and the vertical stirring paddles 7 are rotary propeller structures. The horizontal stirring paddles 6 are used for horizontal propulsion and stirring, and the vertical stirring paddles 7 are used for up and down propulsion and stirring. When the chemical materials are horizontally propulsed and stirred, the vertical stirring paddles 7 are used to vertically stir the chemical materials in the horizontal propulsion, and then the horizontal stirring paddles 6 and the vertical stirring paddles 7 are used for staggered stirring and propulsion to fully mix and proportion the chemical materials.
[0028] A stirring screw 10 is provided on the outside of the shaft of the second transmission shaft 9. The stirring screws 10 are arranged in two groups with the center line of the shaft of the second transmission shaft 9 as the boundary, and the blades of the two groups of stirring screws 10 are arranged symmetrically in forward and reverse directions. The stirring screw 10 is driven to operate by the second transmission shaft 9, and the spiral symmetry of the stirring screw 10 is utilized to promote the spiral symmetry of the chemical materials at the bottom. On the one hand, it plays an auxiliary stirring and pushing role to improve the diversification of the mixing ratio. On the other hand, the spiral symmetry of the stirring screw 10 is utilized to stir, which is beneficial to the subsequent mechanical unloading process.
[0029] The working principle of the present invention is as follows: when the proportioning device is used to carry out the mixing and proportioning process of chemical materials, the raw materials of the chemical materials are fed into the feed hopper 33 in sequence according to the weight ratio, and the weight of the feed materials is weighed by the weighing sensor 31. Then, after the weighing is completed, the feed hopper 33 is pushed to flip around the pin shaft 34 as the axis by using the telescopic brake of the top support electric push rod 37, and the feed hopper 33 is tilted to align with the feed port 2. Then, the lifting electric push rod 35 is controlled to telescopically brake to push the opening and closing door 36 to open and close, and the chemical raw materials in the feed hopper 33 are discharged into the proportioning box 1. Synchronously, in this way, various raw materials of the chemical materials are quantitatively weighed and discharged into the proportioning box 1 in sequence;
[0030] After the chemical raw materials are quantitatively weighed and loaded, the brake motor 11 is controlled to work, driving the first transmission shaft 5 to rotate, and the second transmission shaft 9 is driven to rotate synchronously by the transfer transmission of the transmission belt 8, thereby promoting the coordinated operation of the components on the two sets of shafts;
[0031] When the first transmission shaft 5 rotates, it drives the horizontal stirring paddle 6 to rotate on the one hand, and drives the bevel gear A14 to rotate on the other hand. The meshing transmission of the bevel gear A14 and the bevel gear B15 drives the third transmission shaft 13 to rotate synchronously, and then drives the vertical stirring paddle 7 to rotate synchronously with the horizontal stirring paddle 6. The staggered stirring propulsion of the horizontal stirring paddle 6 and the vertical stirring paddle 7 is used to stir and mix the chemical materials up and down and left and right;
[0032] While the second transmission shaft 9 rotates, it drives the stirring screw 10 to operate, and the spiral symmetrical propulsion of the stirring screw 10 is used to promote the spiral symmetrical stirring of the chemical materials at the bottom, which plays an auxiliary stirring and pushing role, and improves the diversification of the mixing ratio. By utilizing the forward and reverse cyclic rotation of the brake motor 11, the components on the two sets of shafts are driven to operate forward and reverse, and the chemical materials are subjected to a diversified and sufficient mixing and proportioning process. After the mixing and proportioning is completed, the discharge port 4 is opened, and the chemical materials after proportioning are mechanically pushed and discharged by utilizing the spiral symmetrical stirring of the stirring screw 10.
[0033] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. A precise proportioning device for chemical material production, characterized in that: It comprises a proportioning box (1) and a feed port (2) arranged at the upper end of the proportioning box (1); The upper end of the proportioning box (1) is provided with a weighing and feeding mechanism (3) at the opening of the feed port (2); A first transmission shaft (5) is installed in the middle of the proportioning box (1), and the first transmission shaft (5) is provided with a plurality of groups of horizontal stirring paddles (6) arranged along the shaft direction thereof, and a plurality of groups of vertical stirring paddles (7) are arranged between two adjacent groups of horizontal stirring paddles (6), and a linkage mechanism for driving the vertical stirring paddles (7) is arranged along the shaft direction thereof. A second transmission shaft (9) is installed at the bottom of the proportioning box (1), and a stirring screw (10) is provided on the outside of the shaft of the second transmission shaft (9).
2. A precise proportioning device for chemical material production according to claim 1, characterized in that: The linkage mechanism comprises a plurality of transmission housings (12) arranged along the direction of the shaft of the first transmission shaft (5) and a bevel gear A (14) installed inside the housing of the transmission housing (12) along the direction of the shaft of the first transmission shaft (5), the transmission housing (12) being fixed on the inner wall of the proportioning box (1), and a third transmission shaft (13) supporting a vertical stirring paddle (7) being symmetrically arranged at the upper and lower ends of the housing of the transmission housing (12), and a bevel gear B (15) meshing with the bevel gear A (14) being arranged at the rear end of the shaft of the third transmission shaft (13).
3. A precise proportioning device for chemical material production according to claim 1, characterized in that: The adjacent transverse stirring paddles (6) and vertical stirring paddles (7) are arranged in a vertically symmetrical manner, and both the transverse stirring paddles (6) and the vertical stirring paddles (7) are rotary propeller structures.
4. A precise proportioning device for chemical material production according to claim 1, characterized in that: The stirring screws (10) are arranged in two groups with the center line of the shaft of the second transmission shaft (9) as the boundary, and the blades of the two groups of stirring screws (10) are arranged symmetrically in forward and reverse directions.
5. The precise proportioning device for chemical material production according to claim 1, characterized in that: A brake motor (11) mounted on the proportioning box (1) is provided at one end of the shaft of the first transmission shaft (5), and the first transmission shaft (5) and the second transmission shaft (9) are connected to each other via a transmission belt (8).
6. A precise proportioning device for chemical material production according to claim 1, characterized in that: The weighing and feeding mechanism (3) includes weighing sensors (31) arranged in a circumferential direction, a weighing platform (32) is provided at the weighing output end of the weighing sensor (31), a pin shaft (34) is provided on one side of the frame of the weighing platform (32), and the weighing platform (32) is rotatably connected to the feed hopper (33) through the pin shaft (34), and a supporting electric push rod (37) for supporting the feed hopper (33) is symmetrically provided on the upper surface of the weighing platform (32).
7. A precise proportioning device for chemical material production according to claim 6, characterized in that: The discharge port of the feed hopper (33) is symmetrically provided with a lifting electric push rod (35), and the telescopic end of the lifting electric push rod (35) is provided with an opening and closing door (36) opposite to the discharge port of the feed hopper (33).
Citation Information
Patent Citations
Chemical material formula proportioning device
CN216149521U