Safety relief device

By setting up a backup pressure relief valve and switching components in the reactor, we automatically switch to the backup pressure relief valve for pressure relief, which solves the safety hazards and shutdown and maintenance problems when the pressure relief valve is damaged, and achieves the safe and continuous operation of the reactor.

CN223221482UActive Publication Date: 2025-08-15于欣泳
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Patent Information

Application Number
CN202422387574.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing reactor cannot relieve pressure in time or continuously when the pressure relief valve is damaged, which poses safety hazards and affects the material reaction. It cannot replace the pressure relief valve without shutdown.

Method used

A safety discharge device is designed, including a backup pressure relief valve and switching components, which detects pressure changes through a pressure sensor, automatically switches to the backup pressure relief valve for pressure relief, ensures the safety of the reactor, and allows the pressure relief valve to be replaced without shutdown.

Benefits of technology

It realizes automatic switching and no shutdown maintenance of the reactor when the pressure relief valve is damaged, ensuring the safety and continuous operation of the reactor, avoiding safety hazards and material reactions.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223221482U_ABST
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Abstract

The utility model discloses a safety relief device which comprises a reaction kettle, the top of the reaction kettle is fixedly connected with a fixed seat in a sealed mode, a through hole penetrating to the bottom is formed in the center of the inner bottom of the fixed seat, and an installation seat is attached to the inner bottom of the fixed seat in a sealed mode. And two round holes penetrating to the bottom are symmetrically formed in the top of the mounting base, the round holes are matched with the through holes, and two circular rings are symmetrically and fixedly connected to the top of the mounting base. According to the utility model, through the arrangement of the fixed seat, the mounting seat, the circular hole, the through hole, the circular ring, the standby pressure release valve, the switching assembly and the pressure sensor, when the pressure sensor detects that the pressure value in the reaction kettle exceeds a normal value, the pressure release valve is damaged, and then automatic switching is carried out, so that the use safety of the reaction kettle is ensured; and meanwhile, when the to-be-used pressure release valve is replaced, shutdown operation is not needed, and the influence on the use of the reaction kettle is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of discharge devices, in particular to a safety discharge device. Background Art

[0002] A safety relief device is a device that automatically activates in emergency or abnormal situations during chemical production to prevent pressure-bearing equipment failure due to overpressure in the internal fluid medium. For example, in a reactor, if thermal runaway occurs, the safety relief device can effectively control pressure through steam, gas, or a combination of these releases, preventing overpressure accidents.

[0003] The prior art publication number is CN221245171U, which is a closed curved-blade disc turbine reactor, comprising a reactor body, a sealing top cover being provided at the top of the reactor body, two pressure relief valves being fixedly installed at the top of the sealing top cover, and a plurality of heating resistance wires being fixedly installed inside the inner wall of the reactor body.

[0004] The reactor is provided with a pressure relief valve. During use, the pressure relief operation is performed only through this single pressure relief valve. If the pressure relief valve is damaged during the use of the reactor, the reactor will be unable to perform the pressure relief operation or will be in a pressure relief state all the time, resulting in the pressure not being able to be released in time or the pressure being in a continuously decreasing state. This not only poses certain safety hazards, but also affects the reaction of the internal materials. For this reason, improvements are proposed. Utility Model Content

[0005] The utility model is a safety discharge device proposed to solve the shortcomings in the prior art.

[0006] In order to achieve the above-mentioned object, the present invention adopts the following technical solution: a safety discharge device, comprising a reactor, wherein the top of the reactor is sealed and fixedly connected to a fixing seat, a through hole extending through the bottom is provided at the center of the inner bottom of the fixing seat, a mounting seat is sealed and affixed to the inner bottom of the fixing seat, two circular holes extending through the bottom are symmetrically provided on the top of the mounting seat, and the circular holes match the through holes, and two circular rings are symmetrically fixedly connected to the top of the mounting seat, and the circular holes are located on the inner sides of the circular rings;

[0007] The tops of the two rings are respectively and sealedly fixedly connected with a spare pressure relief valve and a standby pressure relief valve;

[0008] A switching component is installed between the mounting seat and the fixing seat;

[0009] A pressure sensor is fixedly installed on one side of the top of the reactor, and a detection end of the pressure sensor passes through the inner side of the reactor.

[0010] Furthermore, the switching assembly includes two fixed blocks, and the fixed blocks are symmetrically fixedly installed on the top of the fixed seat. A motor is fixedly installed on one side of the outer surface of a single fixed block. The driving end of the motor is fixedly connected with a screw, and the screw passes through the two fixed blocks and is rotatably connected thereto. The outer surface of the screw is threadedly sleeved with a sliding seat, and the sliding seat is fixedly connected to the mounting seat. The setting of the two fixed blocks is conducive to the installation of the switching assembly.

[0011] Furthermore, sliding grooves are provided on the inner walls on both sides of the fixing seat, and the sliding grooves are slidably connected to the mounting seat. The sliding grooves have a limiting effect on the mounting seat, which can ensure the stability of the movement of the mounting seat.

[0012] Furthermore, auxiliary blocks are fixedly connected to both sides of the outer surface of the mounting seat.

[0013] Furthermore, travel switches are fixedly installed on the inner walls on both sides of the fixed seat, and the travel switches are matched with the auxiliary blocks. The main function of the travel switch is to use the collision of mechanical moving parts to move its contacts, thereby connecting or disconnecting the control circuit and achieving the purpose of controlling mechanical movement.

[0014] Furthermore, a Japanese-shaped sealing gasket is fixedly installed on the bottom of the mounting seat, and the Japanese-shaped sealing gasket is sealed and fitted with the inner bottom of the fixing seat, which can ensure the sealing of the connection between the mounting seat and the fixing seat and avoid gas leakage.

[0015] Furthermore, a vent hole is provided on one side of the top of the reactor, and the vent hole matches the through hole. The provision of the vent hole is conducive to the exhaust operation.

[0016] Beneficial effects of the utility model:

[0017] When the utility model is in use, the safety relief device is equipped with a fixed seat, a mounting seat, a circular hole, a through hole, a circular ring, a spare pressure relief valve, a switching component and a pressure sensor. When the pressure sensor detects that the pressure value in the reactor exceeds the normal value, it represents that the pressure relief valve is damaged, and then it is automatically switched to ensure the safety of the reactor and avoid affecting the reaction of the materials inside it. At the same time, when replacing the pressure relief valve to be used, there is no need to stop the operation, so as to avoid affecting the use of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the specific implementation methods. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1: The main view of the utility model;

[0020] Figure 2 : A partial three-dimensional diagram of the utility model;

[0021] Figure 3 : A cross-sectional view of a fixing seat of the present invention.

[0022] The reference numerals are as follows:

[0023] 1. Reactor; 2. Pressure sensor; 3. Spare pressure relief valve; 4. Standby pressure relief valve; 5. Fixed seat; 6. Fixed block; 7. Slide seat; 8. Screw; 9. Motor; 10. Auxiliary stopper; 11. Slide groove; 12. Travel switch; 13. Through hole; 14. Round hole; 15. Mounting seat; 16. Ring. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] like Figures 1 to 3 As shown, it relates to a safety discharge device, including a reactor 1, the top of the reactor 1 is sealed and fixedly connected to a fixing seat 5, a through hole 13 is provided at the center of the inner bottom of the fixing seat 5 and penetrates to the bottom, an exhaust hole is provided on one side of the top of the reactor 1, and the exhaust hole matches the through hole 13, the inner bottom of the fixing seat 5 is sealed with a mounting seat 15, a Japanese-shaped sealing gasket is fixedly installed on the bottom of the mounting seat 15, and the Japanese-shaped sealing gasket is sealed to the inner bottom of the fixing seat 5, two circular holes 14 are symmetrically provided on the top of the mounting seat 15 and penetrate to the bottom, and the circular holes 14 match the through hole 13, two circular rings 16 are symmetrically fixedly connected to the top of the mounting seat 15, and the circular holes 14 are located on the inner side of the circular rings 16, a circular sealing gasket is fixedly installed on the bottom of the fixing seat 5, and the through hole 13 is located on the inner side of the circular sealing gasket, which can ensure the sealing of the connection between the fixing seat 5 and the reactor 1.

[0026] The tops of the two rings 16 are respectively sealed and fixedly connected with a spare pressure relief valve 3 and a standby pressure relief valve 4. The pressure relief valve is of existing technology, and its specifications and models are selected according to actual needs. The spare pressure relief valve 3, the standby pressure relief valve 4 and the ring 16 are fixed with bolts for easy disassembly and assembly, and a sealing ring is provided at the connection to ensure the sealing of the connection. The air outlet ends of the two pressure relief valves 4 are connected to the external exhaust gas treatment equipment with a hose.

[0027] A switching assembly is installed between the mounting seat 15 and the fixed seat 5. The switching assembly includes two fixed blocks 6, and the fixed blocks 6 are symmetrically fixedly installed on the top of the fixed seat 5. A motor 9 is fixedly installed on one side of the outer surface of a single fixed block 6. The driving end of the motor 9 is fixedly connected with a screw 8, and the screw 8 passes through the two fixed blocks 6 and is rotatably connected thereto. The outer surface of the screw 8 is threadedly sleeved with a slide 7, and the slide 7 is fixedly connected to the mounting seat 15. Slide grooves 11 are provided on both sides of the inner wall of the fixed seat 5, and the slide 11 is slidably connected to the mounting seat 15. Auxiliary stoppers 10 are fixedly connected to both sides of the outer surface of the mounting seat 15. Travel switches 12 are fixedly installed on both sides of the inner wall of the fixed seat 5, and the travel switch 12 matches the auxiliary stopper 10. The screw 8 is rotatably connected to the two fixed blocks 6 through bearings. The two bearing inner rings are fixedly connected to the screw 8, and the two bearing outer rings are fixedly connected to the corresponding fixed blocks 6. The travel switch 12 and the motor 9 are all existing technologies, and the corresponding specifications and models can be selected according to actual needs.

[0028] A pressure sensor 2 is fixedly installed on one side of the top of the reactor 1, and the detection end of the pressure sensor 2 passes through the inner side of the reactor 1. The pressure sensor 2 is an existing technology, and the corresponding specifications and models can be selected according to actual needs. The pressure sensor 2 detects the pressure value inside the reactor 1 when it is in action.

[0029] Working principle:

[0030] Step 1: When the pressure in the reactor 1 exceeds the set value, the gas enters the through hole 13 through the exhaust hole, and then is discharged through the corresponding circular hole 14 and the standby pressure relief valve 4;

[0031] Step 2: When the pressure sensor 2 detects that the gas pressure change in the reactor 1 exceeds the set value, the motor 9 is started, and the motor 9 drives the screw 8 to rotate, and the screw 8 drives the slide 7 and the mounting seat 15 to move to one side along the slide groove 11, and the mounting seat 15 drives the two auxiliary blocks 10 and the ring 16 to move, and the two rings 16 respectively drive the standby pressure relief valve 3 and the standby pressure relief valve 4 connected thereto to move until the corresponding auxiliary block 10 contacts the travel switch 12 on that side, and the motor 12 stops running;

[0032] Step 3: At this time, the gas pressure in the reactor 1 is discharged through the spare pressure relief valve 3;

[0033] Step 4: The pressure relief valve 4 to be used may be replaced.

[0034] It should be noted that when it is actually put into use, an existing technology controller can be added, and the controller is electrically connected to the pressure sensor 2, motor 9, and limit switch 12 to facilitate the control of the overall operation. The specific data analysis and processing involved to further realize the control function are method contents that can be implemented by skilled technicians based on common knowledge. These method contents are not within the scope of this solution. The above description is only combined with common knowledge to illustrate the beneficial effects that can be achieved by the improvement of this hardware structure.

[0035] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, numerous modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A safety relief device, comprising a reactor (1), characterized in that: The top of the reactor (1) is sealed and fixedly connected to a fixing seat (5), a through hole (13) extending to the bottom is provided at the center of the inner bottom of the fixing seat (5), a mounting seat (15) is sealed and attached to the inner bottom of the fixing seat (5), two circular holes (14) extending to the bottom are symmetrically provided on the top of the mounting seat (15), and the circular holes (14) match the through holes (13), and two circular rings (16) are symmetrically fixedly connected to the top of the mounting seat (15), and the circular holes (14) are located inside the circular rings (16); The tops of the two circular rings (16) are respectively and sealedly fixedly connected with a spare pressure relief valve (3) and a standby pressure relief valve (4); A switching assembly is installed between the mounting seat (15) and the fixing seat (5); A pressure sensor (2) is fixedly mounted on one side of the top of the reactor (1), and a detection end of the pressure sensor (2) penetrates the inner side of the reactor (1).

2. A safety release device according to claim 1, characterized in that: The switching assembly comprises two fixed blocks (6), and the fixed blocks (6) are symmetrically fixedly mounted on the top of the fixed seat (5); a motor (9) is fixedly mounted on one side of the outer surface of a single fixed block (6); a driving end of the motor (9) is fixedly connected to a screw rod (8), and the screw rod (8) passes through the two fixed blocks (6) and is rotatably connected thereto; a sliding seat (7) is threadedly sleeved on the outer surface of the screw rod (8), and the sliding seat (7) is fixedly connected to the mounting seat (15).

3. A safety release device according to claim 1, characterized in that: Slide grooves (11) are provided on both inner walls of the fixing seat (5), and the slide grooves (11) are slidably connected to the mounting seat (15).

4. A safety relief device according to claim 1, characterized in that: Auxiliary stoppers (10) are fixedly connected to both sides of the outer surface of the mounting seat (15).

5. A safety release device according to claim 4, characterized in that: Travel switches (12) are fixedly mounted on the inner walls of both sides of the fixing seat (5), and the travel switches (12) match the auxiliary stoppers (10).

6. A safety release device according to claim 1, characterized in that: A Japanese-shaped sealing gasket is fixedly mounted on the bottom of the mounting seat (15), and the Japanese-shaped sealing gasket is sealingly fitted to the inner bottom of the fixing seat (5).

7. A safety release device according to claim 1, characterized in that: An exhaust hole is provided on one side of the top of the reactor (1), and the exhaust hole matches the through hole (13).

Citation Information

Patent Citations

  • Closed type bent blade disc turbine reaction kettle

    CN221245171U