Multi-angle steel bridge spraying equipment

Abstract

The utility model discloses a multi-angle steel bridge spraying device which comprises an outer shell, the left side and the right side of the outer shell are respectively provided with a paint pumping pipe, and one side of a sliding table is provided with a spraying head assembly with an adjustable spraying angle. According to the multi-angle steel bridge spraying equipment, through the arrangement of the coating distribution cavity, the fixed pipes, the movable pipes, the rubber hoses and the nozzles, in the using process, coating enters the coating distribution cavity along the coating pumping pipe, enters the rubber hoses through the four sets of fixed pipes and then is sprayed out from the nozzles to form fine powder mist, and according to the actual size and the bending amplitude of a bridge, the coating is sprayed out through the nozzles. The spraying angle of the nozzle can be changed, the direction of the nozzle can be changed by swinging the movable pipe on the fixed pipe to one side, the damping gasket is arranged between the fixed pipe and the movable pipe, the angle of the nozzle can be kept relatively fixed, multi-angle spraying can be achieved, and the function of adjusting the spraying angle is achieved. The problem that a device does not have the function of adjusting the spraying angle is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of spraying equipment, in particular to multi-angle steel bridge spraying equipment. Background Art

[0002] Cable tray is a common cable protection equipment, usually made of cold-rolled steel as the main material, formed by bending, and needs to be sprayed with plastic and heat-dried before leaving the factory.

[0003] In the current bridge production workshop, the bridge is mainly sprayed by a reciprocating sprayer. The bridge blank is sent to the sprayer through a suspended conveyor belt. The nozzle of the sprayer reciprocates up and down under the drive of the servo displacement mechanism to spray the bridge blank. There are some functional deficiencies in the actual use process, and there is room for improvement. For example, the nozzles of the reciprocating sprayers currently on the market are mostly fixed angles, and spraying is performed straight up and down, while the bridge itself is a bent component with a "concave" cross-section. The inward bent corner is prone to spraying blind spots, which require workers to manually re-spray, which is more troublesome and does not have the function of adjusting the spraying angle.

[0004] Now, a new type of multi-angle steel bridge spraying equipment is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a multi-angle steel bridge spraying device to solve the problem of the lack of adjustable spraying angle in the above-mentioned background technology.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a multi-angle steel bridge spraying equipment, comprising an outer shell, a paint pumping pipe is respectively provided on the left and right sides of the outer shell, a reciprocating shell is respectively vertically fixedly connected at the middle position of the two sides inside the outer shell, a motor mounting plate is horizontally welded between the top ends of the two sides inside the reciprocating shell, a servo motor is installed on the top end of the motor mounting plate, a threaded drive rod is vertically movably connected at the middle position of the bottom end of the reciprocating shell, and a sliding rod is respectively vertically fixedly connected at the front and rear ends of the bottom end of the reciprocating shell, a sliding platform is provided inside the reciprocating shell, and accordion dust covers are respectively installed at the upper and lower ends of the sliding platform, a paint recovery port is fixedly connected to the bottom of one side of the outer shell, and a spray head assembly with adjustable spraying angle is provided on one side of the sliding platform.

[0007] The nozzle assembly includes a paint distribution chamber, which is fixedly connected to the middle position of one side of the sliding platform. Four groups of fixed tubes are fixedly connected to one side of the paint distribution chamber. A movable tube is movably connected to one side of the fixed tube. A nozzle is fixedly connected to one side of the movable tube. A rubber hose is movably connected between one side of the inside of the fixed tube and one side of the nozzle.

[0008] Preferably, the threads inside the sliding platform match the threads outside the threaded drive rod, and the sliding platform can slide up and down along the outside of the sliding rod.

[0009] Preferably, the top end of the paint dispensing chamber is connected to a paint pumping pipe, and the paint pumping pipe, the paint dispensing chamber, the rubber hose, and the interior of the nozzle are interconnected.

[0010] Preferably, the fixed tube and the movable tube are hinged, and a damping gasket is provided at the connection position between the fixed tube and the movable tube.

[0011] Preferably, both sides of the front top of the outer shell are fixedly connected to fixed platforms, one side of the top of the fixed platform is installed with a PLC controller, one side of the PLC controller is fixedly connected with a buzzer, and one side of the bottom of the fixed platform is installed with a dust sensor.

[0012] Preferably, the top of the dust sensor is connected to the bottom of the PLC controller, and the buzzer, PLC controller and dust sensor are electrically connected.

[0013] Preferably, a fixing plate is fixedly connected at the middle position of both sides of the top of the outer shell, a first roller seat is fixedly connected to one side of the top of the fixing plate, two groups of first guide rollers are movably connected to both sides of the inside of the first roller seat, a second roller seat is fixedly connected to the other side of the top of the fixing plate, a second guide roller is movably connected to one side of the inside of the second roller seat, and a paint tube groove is provided on one side of the bottom of the fixing plate.

[0014] Preferably, the fixing plates are symmetrically distributed about the vertical center line of the outer shell, the inner diameter of the paint tube groove is larger than the outer diameter of the paint pumping pipe, the paint pumping pipe passes through the outer shell and the interior of the paint tube groove and extends to the outside, and the outer shell and the paint pumping pipe are not connected.

[0015] Compared with the existing technology, the beneficial effects of the present invention are: the multi-angle steel bridge spraying equipment not only realizes the function of adjustable spraying angle, but also realizes the function of excessive dust reminder and the function of guiding the upper and lower pipes;

[0016] (1) The paint distribution chamber, fixed tube, movable tube, rubber hose and nozzle are provided. When in use, the steel bridge blank is transported by the hanging conveyor belt into the outer shell. The external paint pump continuously pumps the spray paint along the paint pumping tube. The paint enters the paint distribution chamber along the paint pumping tube, passes through four sets of fixed tubes to the rubber hose, and is then sprayed out from the nozzle to form a fine powder mist. The spraying angle of the nozzle can be changed according to the actual size and bending amplitude of the bridge. The direction of the nozzle can be changed by swinging the movable tube on the fixed tube to one side. There is a damping gasket between the fixed tube and the movable tube to keep their angles relatively fixed, so that spraying can be done at multiple angles, realizing the function of adjustable spraying angle.

[0017] (2) By setting up a fixed platform, a buzzer, a PLC controller and a dust sensor, when in use, since the bridge spraying is electrostatic spraying, the paint is a fine powder. When the spraying pressure is too high, or with the operation of the hanging conveyor belt, the bridge blank is easy to bring up the air flow, and part of the powder is easy to drift to the front end of the outer shell along the air flow. When the dust sensor senses that the dust amount exceeds the standard, the PLC controller drives the buzzer to run according to the feedback value. The buzzer sounds to remind the staff to take protective measures, thus realizing the function of reminding excessive dust.

[0018] (3) By setting up a fixed plate, a first roller seat, a first guide roller, a paint tube groove, a second roller seat and a second guide roller, when in use, the servo motor drives the sliding table to move up and down through the threaded drive rod, so that the upper and lower parts of the bridge are evenly sprayed. As the sliding table and the paint distribution chamber move up and down, the paint pumping tube also moves up and down synchronously. The first guide roller on the first roller seat and the second guide roller on the second roller seat limit the position of the paint pumping tube at the paint tube groove, so that it can move up and down stably, is not prone to swinging or scratching, and extends the service life of the tube, realizing the function of guiding the upper and lower tubes. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view structural diagram of the utility model;

[0020] Figure 2 This is a partial side enlarged structural diagram of the reciprocating shell of the present invention;

[0021] Figure 3 For the utility model Figure 1 A schematic diagram of the enlarged structure of the local section at point A in the middle;

[0022] Figure 4 This is a schematic diagram of the enlarged front view of the coating distribution chamber of the present invention;

[0023] Figure 5 This is an enlarged top view of the structure of the fixing plate of the present invention.

[0024] In the figure: 1. Outer shell; 2. Paint pump inlet pipe; 3. Reciprocating shell; 4. Motor mounting plate; 5. Servo motor; 6. Organ dust cover; 7. Threaded drive rod; 8. Sliding rod; 9. Sliding table; 10. Paint dispensing chamber; 11. Fixed tube; 12. Movable tube; 13. Rubber hose; 14. Nozzle; 15. Paint recovery port; 16. Fixed table; 17. Buzzer; 18. PLC controller; 19. Dust sensor; 20. Fixed plate; 21. First roller seat; 22. First guide roller; 23. Paint tube slot; 24. Second roller seat; 25. Second guide roller. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1: Please refer to Figure 1-5 , a multi-angle steel bridge spraying equipment, including an outer shell 1, a paint pump inlet pipe 2 is respectively provided on the left and right sides of the outer shell 1, a reciprocating shell 3 is respectively fixedly connected to the middle position of the two sides inside the outer shell 1, a motor mounting plate 4 is horizontally welded between the top ends of the two sides inside the reciprocating shell 3, a servo motor 5 is installed on the top of the motor mounting plate 4, a threaded drive rod 7 is vertically movably connected to the middle position of the bottom end of the reciprocating shell 3, and a sliding rod 8 is respectively fixedly connected to the front and rear ends of the bottom end of the reciprocating shell 3. A sliding platform 9 is provided inside the reciprocating shell 3, and an accordion dust cover 6 is respectively installed on the upper and lower ends of the sliding platform 9. A paint recovery port 15 is fixedly connected to the bottom of one side of the outer shell 1, and a spray head assembly with adjustable spraying angle is provided on one side of the sliding platform 9;

[0027] See also Figure 1-5 A multi-angle steel bridge spraying device also includes a spray head assembly, which includes a paint distribution chamber 10. The paint distribution chamber 10 is fixedly connected to the middle position of one side of the sliding platform 9. One side of the paint distribution chamber 10 is fixedly connected to four groups of fixed pipes 11. One side of the fixed pipe 11 is movably connected to a movable pipe 12. One side of the movable pipe 12 is fixedly connected to a nozzle 14. A rubber hose 13 is movably connected between one side of the interior of the fixed pipe 11 and one side of the nozzle 14.

[0028] The internal threads of the sliding platform 9 match the external threads of the threaded drive rod 7. The sliding platform 9 can slide up and down along the outside of the sliding rod 8. The top of the paint dispensing chamber 10 is connected to the paint pump inlet pipe 2. The paint pump inlet pipe 2, the paint dispensing chamber 10, the rubber hose 13, and the interior of the nozzle 14 are connected. The fixed pipe 11 and the movable pipe 12 are hinged. The connection position of the fixed pipe 11 and the movable pipe 12 is provided with a damping gasket, which can realize multi-angle spraying.

[0029] Specifically, if Figure 1 、 Figure 2 and Figure 4 As shown, the paint enters the paint distribution chamber 10 along the paint pump pipe 2, passes through four groups of fixed pipes 11 to the rubber hose 13, and is then sprayed out from the nozzle 14 to form a fine powder mist. According to the actual size and bending amplitude of the bridge, the spraying angle of the nozzle 14 can be changed. The direction of the nozzle 14 can be changed by swinging the movable pipe 12 on the fixed pipe 11 to one side. There is a damping gasket between the fixed pipe 11 and the movable pipe 12 to keep their angles relatively fixed.

[0030] Embodiment 2: A fixing platform 16 is fixedly connected to both sides of the top of the front end of the outer shell 1, a PLC controller 18 is installed on one side of the top of the fixing platform 16, a buzzer 17 is fixedly connected to one side of the PLC controller 18, and a dust sensor 19 is installed on one side of the bottom end of the fixing platform 16. The top end of the dust sensor 19 is connected to the bottom end of the PLC controller 18. The buzzer 17, the PLC controller 18, and the dust sensor 19 are electrically connected, which can remind workers to take protective measures when dust dispersion exceeds the standard;

[0031] Specifically, if Figure 1 and Figure 3 As shown, when the dust sensor 19 senses that the dust amount exceeds the standard, the PLC controller 18 drives the buzzer 17 to operate according to the feedback value, and the buzzer 17 sounds to remind the staff to take protective measures.

[0032] Embodiment 3: A fixed plate 20 is fixedly connected to the middle positions of both sides of the top of the outer shell 1, and a first roller seat 21 is fixedly connected to one side of the top of the fixed plate 20. Two groups of first guide rollers 22 are movably connected to both sides of the inside of the first roller seat 21. A second roller seat 24 is fixedly connected to the other side of the top of the fixed plate 20, and a second guide roller 25 is movably connected to one side of the inside of the second roller seat 24. A paint pipe groove 23 is provided on one side of the bottom of the fixed plate 20. The fixed plate 20 is symmetrically distributed about the vertical center line of the outer shell 1. The inner diameter of the paint pipe groove 23 is larger than the outer diameter of the paint pump inlet pipe 2. The paint pump inlet pipe 2 passes through the outer shell 1 and the interior of the paint pipe groove 23 and extends to the outside. The outer shell 1 and the paint pump inlet pipe 2 are not connected, which can limit the up and down path of the pipeline.

[0033] Specifically, if Figure 1 and Figure 5 As shown, the first guide roller 22 on the first roller seat 21 and the second guide roller 25 on the second roller seat 24 limit the position of the paint pump into the paint pipe groove 23, so that it can stably move up and down, is not prone to swinging or scratching, and extends the service life of the pipe.

[0034] Working principle: When the present invention is in use, first, the steel bridge blank is transported by a suspended conveyor belt into the interior of the outer shell 1, and the external paint pump continuously pumps the spray paint along the paint pumping pipe 2. The paint enters the paint distribution chamber 10 along the paint pumping pipe 2, passes through four groups of fixed tubes 11 to the rubber hose 13, and is then sprayed out from the nozzle 14 to form a fine powder mist. The spraying angle of the nozzle 14 can be changed according to the actual size and bending amplitude of the bridge. The direction of the nozzle 14 can be changed by swinging the movable tube 12 on the fixed tube 11 to one side. There is a damping gasket between the fixed tube 11 and the movable tube 12 to keep their angles relatively fixed. The servo motor 5 drives the sliding table 9 to move up and down through the threaded drive rod 7, so that the upper and lower parts of the bridge are evenly sprayed. As the sliding table 9 and the paint distribution chamber 10 move up and down, the paint pump tube 2 also moves up and down synchronously. The first guide roller 22 on the first roller seat 21 and the second guide roller 25 on the second roller seat 24 limit the position of the paint pump tube 2 at the paint tube groove 23, so that it can move up and down stably and is not prone to swinging or scratching, thereby extending the service life of the tube. Since bridge spraying is electrostatic spraying, the paint is a fine powder. When the spraying pressure is too high, or with the operation of the suspended conveyor belt, the bridge blank is easily entrained by air flow, and some of the powder can easily drift toward the front end of the outer shell 1 along the airflow. When the dust sensor 19 senses that the dust level exceeds the standard, the PLC controller 18 drives the buzzer 17 to operate according to the feedback value. The buzzer 17 sounds to remind the staff to take protective measures.

[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A multi-angle steel bridge spraying device, comprising an outer shell (1), characterized in that: The left and right sides of the outer shell (1) are respectively provided with paint pumping pipes (2), the middle positions of the two sides inside the outer shell (1) are respectively vertically fixedly connected with a reciprocating shell (3), a motor mounting plate (4) is horizontally welded between the top ends of the two sides inside the reciprocating shell (3), and a servo motor (5) is installed on the top end of the motor mounting plate (4), a threaded driving rod (7) is vertically movably connected to the middle position of the bottom end of the reciprocating shell (3), and the front and rear ends of the bottom end of the reciprocating shell (3) are respectively vertically fixedly connected with a sliding rod (8), a sliding platform (9) is provided inside the reciprocating shell (3), and an accordion dust cover (6) is respectively installed at the upper and lower ends of the sliding platform (9), a paint recovery port (15) is fixedly connected to the bottom of one side of the outer shell (1), and a nozzle assembly with an adjustable spray angle is provided on one side of the sliding platform (9); The spray head assembly comprises a paint dispensing chamber (10), the paint dispensing chamber (10) being fixedly connected to a middle position of one side of a sliding platform (9), four groups of fixed tubes (11) being fixedly connected to one side of the paint dispensing chamber (10), a movable tube (12) being movably connected to one side of the fixed tube (11), a nozzle (14) being fixedly connected to one side of the movable tube (12), and a rubber hose (13) being movably connected between one side of the interior of the fixed tube (11) and one side of the nozzle (14).

2. The multi-angle steel bridge spraying equipment according to claim 1, characterized in that: The internal thread of the sliding platform (9) matches the external thread of the threaded driving rod (7), and the sliding platform (9) can slide up and down along the outside of the sliding rod (8).

3. The multi-angle steel bridge spraying equipment according to claim 1, characterized in that: The top end of the paint dispensing chamber (10) is connected to the paint pumping pipe (2), and the interiors of the paint pumping pipe (2), the paint dispensing chamber (10), the rubber hose (13), and the nozzle (14) are interconnected.

4. The multi-angle steel bridge spraying equipment according to claim 1, characterized in that: The fixed tube (11) and the movable tube (12) are hinged to each other, and a damping gasket is provided at the connection position of the fixed tube (11) and the movable tube (12).

5. The multi-angle steel bridge spraying equipment according to claim 1, characterized in that: A fixing platform (16) is fixedly connected to both sides of the front top of the outer shell (1), a PLC controller (18) is installed on one side of the top of the fixing platform (16), a buzzer (17) is fixedly connected to one side of the PLC controller (18), and a dust sensor (19) is installed on one side of the bottom end of the fixing platform (16).

6. The multi-angle steel bridge spraying equipment according to claim 5, characterized in that: The top end of the dust sensor (19) is connected to the bottom end of the PLC controller (18), and the buzzer (17), the PLC controller (18), and the dust sensor (19) are electrically connected.

7. The multi-angle steel bridge spraying equipment according to claim 1, characterized in that: A fixing plate (20) is fixedly connected to the middle positions of both sides of the top of the outer shell (1), a first roller seat (21) is fixedly connected to one side of the top of the fixing plate (20), two groups of first guide rollers (22) are movably connected to the two sides of the interior of the first roller seat (21), a second roller seat (24) is fixedly connected to the other side of the top of the fixing plate (20), a second guide roller (25) is movably connected to one side of the interior of the second roller seat (24), and a paint pipe groove (23) is provided on one side of the bottom of the fixing plate (20).

8. The multi-angle steel bridge spraying equipment according to claim 7, characterized in that: The fixing plate (20) is symmetrically distributed about the vertical center line of the outer shell (1); the inner diameter of the paint pipe groove (23) is larger than the outer diameter of the paint pumping pipe (2); the paint pumping pipe (2) passes through the outer shell (1) and the paint pipe groove (23) and extends to the outside; the outer shell (1) and the paint pumping pipe (2) are not connected.

Images