Energy-saving type heat preservation pipeline anti-corrosion machining equipment
Through threaded propulsion structure and scraping wall design, the problem that pipeline anti-corrosion processing equipment in the prior art cannot achieve precise linear motion control, ensuring that the anti-corrosion material is uniformly covered and the coating is closely combined, and production costs and time costs are reduced.
Patent Information
- Application Number
- CN202421966565.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-08-14
AI Technical Summary
In the prior art, anti-corrosion processing equipment of thermal insulation pipes cannot achieve precise linear motion control, resulting in shaking or sudden change in the pipeline during processing, unable to ensure uniform coverage of anti-corrosion materials, and unable to effectively remove pollutants, affecting the close integration of the anti-corrosion coating and the pipe surface, increasing production costs and time costs.
The threaded propulsion structure and scraping wall design are adopted. Through the cooperation of the threaded rod and the front and reverse screws, precise linear motion control is achieved, and scraping the wall to remove contaminants before spraying, ensuring uniform coverage of the anticorrosion material and the coating is closely integrated with the pipe surface.
The stable movement of the pipeline during the processing process is achieved, ensuring uniform coverage of anti-corrosion materials, improving anti-corrosion quality, reducing rework and repair, and reducing production costs and time costs.
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Figure CN223221762U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline anti-corrosion, in particular to energy-saving thermal insulation pipeline anti-corrosion processing equipment. Background Art
[0002] Pipeline anti-corrosion equipment plays a crucial role: During use, pipelines are subject to various corrosive factors, such as chemicals, moisture, and oxygen. Corrosion can cause pipeline thinning, rupture, and even leakage, leading to serious safety accidents. Treatment with anti-corrosion equipment reduces the risk of pipeline failure, ensuring safe and stable operation under harsh conditions such as high pressure and high temperature. Anti-corrosion treated pipelines require less maintenance and repair, reducing the manpower, material, and financial costs associated with repair and replacement. It also prevents leakage of pipeline materials into the surrounding environment, thereby avoiding waste of resources and environmental pollution.
[0003] However, in the prior art, for example, China Announcement No.: CN117399225B, "An Energy-Saving Insulated Pipe Anti-Corrosion Processing Equipment", this invention relates to the field of anti-corrosion processing, and in particular to an energy-saving insulated pipe anti-corrosion processing equipment. Technical problem: When spraying anti-corrosion paint on the inner wall of an insulated pipe, the sprayed anti-corrosion paint will have flow edges under the action of gravity; it will affect the anti-corrosion effect when the insulated pipe is re-sprayed with anti-corrosion paint. Technical solution: An energy-saving insulated pipe anti-corrosion processing equipment, including a support frame and a rotating wheel; the support frame is fixed with a plurality of rotating wheels, all the rotating wheels are divided into two columns as a whole, and the two adjacent rotating wheels in the front and back are symmetrically distributed. When the nozzle is spraying, the circular tube is driven to rotate by controlling the rotating wheel, and the rotation of the circular tube can prevent the anti-corrosion paint sprayed on the inner wall of the circular tube from being uneven.
[0004] However, this device does not have a threaded propulsion structure, and cannot achieve precise linear motion control, and cannot ensure that the propulsion distance of the pipeline during the processing is accurate, resulting in jitter or mutation during the propulsion process, so that the pipeline cannot maintain a stable moving speed during the processing, which is not conducive to ensuring that the anti-corrosion material is evenly covered on the pipeline surface and improving the anti-corrosion quality. The device cannot scrape the wall before spraying, cannot effectively remove pollutants, and cannot ensure that the anti-corrosion coating can be tightly combined with the clean pipeline surface, which increases the rework and repair required due to coating quality problems, thereby increasing production costs and time costs. Utility Model Content
[0005] The purpose of this utility model is to solve the problems existing in the prior art, such as the inability to achieve precise linear motion control and the inability to ensure that the advancement distance of the pipeline during the processing is accurate, resulting in jitter or mutation during the advancement process, so that the pipeline cannot maintain a stable moving speed during the processing, which is not conducive to ensuring that the anti-corrosion material is evenly covered on the pipeline surface and improving the anti-corrosion quality. It cannot effectively remove pollutants and cannot ensure that the anti-corrosion coating can be tightly combined with the clean pipeline surface, which increases the rework and repair required due to coating quality problems, thereby increasing production costs and time costs.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an energy-saving thermal insulation pipe anti-corrosion processing equipment, comprising a shaft plate, the shaft plate is rotatably connected to an internal threaded sleeve, the inner surface of the internal threaded sleeve is threadedly connected to a threaded rod, one end of the threaded rod is fixedly connected to a fixing plate, and the fixing plate is fixedly connected to one end of the threaded rod away from the threaded rod, and the two fixing rods are fixedly connected to the main housing at one end away from the fixing plate, and the main housing is rotatably connected to a rotating rod on the side of the main housing away from the fixing rod, and the rotating rod is fixedly connected to a turntable on the outer surface of the turntable. A plurality of soft scrapers are fixedly connected to the side of the turntable away from the rotating rod, and a water diversion shell is fixedly connected to the outer surface of the water diversion shell. A plurality of nozzles are connected, and a rotary joint is connected to the water diversion shell on the side away from the turntable. The threaded rod is connected to the device through the fixing plate and the fixing rod.
[0007] As a preferred embodiment, the outer surface of the internal threaded sleeve is fixedly connected to a plurality of connecting rods, and one end of the plurality of connecting rods away from the internal threaded sleeve is fixedly connected to a handwheel, so that the internal threaded sleeve can rotate inside the shaft plate through the handwheel and the connecting rods.
[0008] As a preferred embodiment, the main housing is internally rotatably connected to a forward and reverse screw rod and extends one end, the threads on both sides of the forward and reverse screw rod rotate in opposite directions, and the two internal thread blocks move in opposite directions.
[0009] As a preferred embodiment, the outer surface of the forward and reverse screw rods is threadedly connected to two internal thread blocks, and both sides of the internal thread block are fixedly connected to the first shaft block, and rotating the thread will drive the internal thread block.
[0010] As a preferred embodiment, the first shaft block is internally rotatably connected to a connecting rod, and the two connecting rods are rotatably connected to the second shaft block at one end away from the first shaft block. When the two internal threaded blocks approach each other, one end of the connecting rod will be driven through the first shaft block.
[0011] As a preferred embodiment, the side of the second shaft block away from the connecting rod is fixedly connected to an outrigger rod, the outer surfaces of the two outrigger rods are movably embedded in the outer side of the main casing, and the end of the outrigger rod away from the second shaft block is fixedly connected to an outrigger plate. When the two internal threaded blocks approach each other, one end of the connecting rod will be driven by the first shaft block, and the other end of the connecting rod will pass through the second shaft block to push the outrigger rod and the outrigger plate.
[0012] As a preferred embodiment, a plurality of third shaft blocks are fixedly connected to the side of the extension plate away from the extension rod, and the internal rotation of the third shaft block is connected to an axial roller, which generates pressure on the inner wall of the pipe. Since the axial roller only rotates inside the third shaft block, the device can only move inside the pipe and cannot rotate inside the pipe.
[0013] As a preferred embodiment, two L-shaped rods are fixedly connected to one side of the main housing close to the fixed rod, and a motor is fixedly connected to the inner side of the two L-shaped rods. The output end of the motor is fixedly connected to one end extending from the forward and reverse screw rods. When the motor is energized, it will drive the forward and reverse screw rods to rotate.
[0014] Compared with the prior art, the advantages and positive effects of the present invention are:
[0015] 1. The utility model is provided with a threaded propulsion structure, which can realize precise linear motion control, ensure the accurate propulsion distance of the pipeline during the processing, avoid jitter or sudden change during the propulsion process, and enable the pipeline to maintain a stable moving speed during the processing, which is conducive to ensuring that the anti-corrosion material is evenly covered on the surface of the pipeline and improving the anti-corrosion quality.
[0016] 2. The utility model can scrape the wall before spraying, which can effectively remove pollutants and ensure that the anti-corrosion coating can be closely combined with the clean pipeline surface, reducing the rework and repair required due to coating quality problems, thereby reducing production costs and time costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the three-dimensional structure of an energy-saving thermal insulation pipe anti-corrosion processing equipment provided by the utility model;
[0018] Figure 2 This is a side structural diagram of an energy-saving thermal insulation pipe anti-corrosion processing equipment provided by the utility model;
[0019] Figure 3 This is a schematic diagram of the disassembled structure of an energy-saving thermal insulation pipe anti-corrosion processing equipment provided by the utility model;
[0020] Figure 4This is a schematic cross-sectional view of the main casing of an energy-saving thermal insulation pipe anti-corrosion processing equipment provided by the utility model;
[0021] Figure 5 This is a schematic diagram of the disassembled structure of an energy-saving thermal insulation pipe anti-corrosion processing equipment provided by the utility model.
[0022] Legend:
[0023] 1. Shaft plate; 2. Internally threaded sleeve; 3. Threaded rod; 4. Fixed plate; 5. Fixed rod; 6. Main housing; 7. Rotating rod; 8. Turntable; 9. Soft scraper; 10. Water-distributing shell; 11. Nozzle; 12. Rotary joint; 13. Connecting rod; 14. Handwheel; 15. Forward and reverse screw rods; 16. Internally threaded block; 17. First shaft block; 18. Connecting rod; 19. Second shaft block; 20. Extension rod; 21. Extension plate; 22. Third shaft block; 23. Axial roller; 24. L-shaped rod; 25. Motor. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figures 1 to 5 The utility model provides a technical solution: an energy-saving thermal insulation pipe anti-corrosion processing equipment, including a shaft plate 1, the shaft plate 1 is rotatably connected to an internal threaded sleeve 2, the inner surface of the internal threaded sleeve 2 is threadedly connected to a threaded rod 3, one end of the threaded rod 3 is fixedly connected to a fixing plate 4, the fixing plate 4 is fixedly connected to one end of the threaded rod 3 away from the threaded rod 3, and the two fixing rods 5 are fixedly connected to the main casing 6 at one end away from the fixing rod 5. The main casing 6 is rotatably connected to a rotating rod 7 on one side of the rotating rod 7 away from the main casing 6, and a turntable 8 is fixedly connected to the outer surface of the turntable 8. A plurality of soft scrapers 9 are fixedly connected to the outer surface of the turntable 8, and a water diversion shell 10 is fixedly connected to the outer surface of the water diversion shell 10. A plurality of nozzles 11 are connected to the outer surface of the water diversion shell 10, and a rotary joint 12 is connected to the side of the water diversion shell 10 away from the turntable 8. Because the device at one end of the threaded rod 3 can only move and cannot rotate, rotating the thread will allow the device to move inside the pipe.
[0026] like Figures 1 to 5 As shown, the outer surface of the internal threaded sleeve 2 is fixedly connected to a plurality of connecting rods 13, and one end of the plurality of connecting rods 13 away from the internal threaded sleeve 2 is fixedly connected to a handwheel 14, so that the internal threaded sleeve 2 can rotate inside the shaft plate 1 through the handwheel 14 and the connecting rods 13.
[0027] like Figures 1 to 5 As shown, the main housing 6 is internally rotatably connected to a forward and reverse screw rod 15 and extends one end thereof. The threads on both sides of the forward and reverse screw rod 15 rotate in opposite directions, and the two internal thread blocks 16 move in opposite directions.
[0028] like Figures 1 to 5 As shown, the outer surface of the forward and reverse screw rods 15 is threadedly connected to two internal thread blocks 16 , and both sides of the internal thread blocks 16 are fixedly connected to first shaft blocks 17 , and rotating the threads will drive the internal thread blocks 16 .
[0029] like Figures 1 to 5 As shown, the first shaft block 17 is internally rotatably connected to a connecting rod 18, and one end of the two connecting rods 18 away from the first shaft block 17 is rotatably connected to a second shaft block 19. The other end of the connecting rod 18 passes through the second shaft block 19 to push the outrigger rod 20 and the outrigger plate 21.
[0030] like Figures 1 to 5 As shown, the side of the second shaft block 19 away from the connecting rod 18 is fixedly connected to the outrigger rod 20, the outer surfaces of the two outrigger rods 20 are movably embedded in the outer side of the main housing 6, and the end of the outrigger rod 20 away from the second shaft block 19 is fixedly connected to the outrigger plate 21. When the two internal thread blocks 16 approach each other, one end of the connecting rod 18 will be driven through the first shaft block 17, and the other end of the connecting rod 18 will pass through the second shaft block 19 to push the outrigger rod 20 and the outrigger plate 21.
[0031] like Figures 1 to 5 As shown, a plurality of third shaft blocks 22 are fixedly connected to the side of the extension plate 21 away from the extension rod 20, and the internal rotation of the third shaft block 22 is connected to the axial roller 23. The axial roller 23 generates pressure on the inner wall of the pipe. Because the axial roller 23 only rotates inside the third shaft block 22, the device can only move inside the pipe and cannot rotate inside the pipe.
[0032] like Figures 1 to 5 As shown, two L-shaped rods 24 are fixedly connected to one side of the main housing 6 close to the fixed rod 5, and a motor 25 is fixedly connected to the inner side of the two L-shaped rods 24. The output end of the motor 25 is fixedly connected to one end extending from the forward and reverse screw rods 15, and the motor 25 is fixed to one side of the main housing 6 through the L-shaped rods 24.
[0033] Working principle: First, connect the device to the water pipe through the rotary joint 12, then place the main housing 6 inside the target pipe, and then start the external power supply of the motor 25. The model of the motor 25 is: DOY106, rated power: 750W. The motor 25 is fixed to one side of the main housing 6 through the L-shaped rod 24. After the motor 25 is energized, it will drive the forward and reverse screw rods 15 to rotate, and the rotating threads will drive the internal thread block 16. The threads on both sides of the forward and reverse screw rods 15 rotate in opposite directions, and the two internal thread blocks 16 move in opposite directions. When the two internal thread blocks 16 approach each other, one end of the connecting rod 18 will be driven through the first shaft block 17, and the other end of the connecting rod 18 will pass through the second shaft block 19 to push the extension rod 20 and the extension plate 21, so that the axial roller 23 generates pressure on the inner wall of the pipe. Because the axial roller The 23 third shaft blocks 22 rotate internally, so the device can only move inside the pipeline and cannot rotate inside the pipeline. After the anti-corrosion paint is introduced into the water pipe, the anti-corrosion paint flows through the water separation shell 10 and is then sprayed out from the nozzle 11. Under the action of the opening angle of multiple nozzles 11 and the fluid pressure of the anti-corrosion paint, the turntable 8 and the rotating rod 7 will rotate, and the soft scraper 9 rotating with the turntable 8 will clean the inner wall of the pipeline. The anti-corrosion paint will rotate and spray the inner wall of the pipeline evenly. Then, the internal threaded sleeve 2 is rotated inside the shaft plate 1 through the handwheel 14 and the connecting rod 13. The rotating thread will drive the threaded rod 3, and the threaded rod 3 is connected to the device through the fixed plate 4 and the fixed rod 5. Because the device at one end of the threaded rod 3 can only move and cannot rotate, the rotating thread will allow the device to move inside the pipeline, allowing the inner wall of the pipeline to be sprayed.
[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. An energy-saving heat-insulated pipe anti-corrosion processing equipment, comprising a shaft plate (1), characterized in that: The shaft plate (1) is rotatably connected to an internal threaded sleeve (2), the inner surface of the internal threaded sleeve (2) is threadedly connected to a threaded rod (3), one end of the threaded rod (3) is fixedly connected to a fixed plate (4), the end of the fixed plate (4) away from the threaded rod (3) is fixedly connected to two fixed rods (5), the ends of the two fixed rods (5) away from the fixed plate (4) are fixedly connected to a main housing (6), the side of the main housing (6) away from the fixed rods (5) is rotatably connected to a rotating rod (7), the end of the rotating rod (7) away from the main housing (6) is fixedly connected to a rotating disk (8), the outer surface of the rotating disk (8) is fixedly connected to a plurality of soft scrapers (9), the side of the rotating disk (8) away from the rotating rod (7) is fixedly connected to a water separation shell (10), the outer surface of the water separation shell (10) is connected to a plurality of nozzles (11), and the side of the water separation shell (10) away from the rotating disk (8) is connected to a rotary joint (12).
2. The energy-saving thermal insulation pipe anti-corrosion processing equipment according to claim 1 is characterized by: A plurality of connecting rods (13) are fixedly connected to the outer surface of the internal threaded sleeve (2), and a hand wheel (14) is fixedly connected to one end of the plurality of connecting rods (13) away from the internal threaded sleeve (2).
3. The energy-saving thermal insulation pipe anti-corrosion processing equipment according to claim 1 is characterized by: The main housing (6) is internally rotatably connected to a forward and reverse screw rod (15) and extends one end thereof. The threads on both sides of the forward and reverse screw rod (15) rotate in opposite directions.
4. The energy-saving thermal insulation pipe anti-corrosion processing equipment according to claim 3 is characterized by: The outer surface of the forward and reverse screw rods (15) is threadedly connected to two internal thread blocks (16), and both sides of the internal thread blocks (16) are fixedly connected to the first shaft blocks (17).
5. The energy-saving thermal insulation pipe anti-corrosion processing equipment according to claim 4 is characterized in that: The first shaft block (17) is internally rotatably connected to a connecting rod (18), and one end of the two connecting rods (18) away from the first shaft block (17) is rotatably connected to a second shaft block (19).
6. The energy-saving thermal insulation pipe anti-corrosion processing equipment according to claim 5 is characterized by: The side of the second shaft block (19) away from the connecting rod (18) is fixedly connected to an extension rod (20), the outer surfaces of the two extension rods (20) are movably embedded in the outer side of the main housing (6), and the end of the extension rod (20) away from the second shaft block (19) is fixedly connected to an extension plate (21).
7. The energy-saving thermal insulation pipe anti-corrosion processing equipment according to claim 6 is characterized by: A plurality of third shaft blocks (22) are fixedly connected to one side of the outrigger plate (21) away from the outrigger rod (20), and an axial roller (23) is rotatably connected inside the third shaft block (22).
8. The energy-saving thermal insulation pipe anti-corrosion processing equipment according to claim 3 is characterized by: Two L-shaped rods (24) are fixedly connected to one side of the main housing (6) close to the fixed rod (5), and a motor (25) is fixedly connected to the inner sides of the two L-shaped rods (24). The output end of the motor (25) is fixedly connected to one end extending from the forward and reverse screw rods (15).
Citation Information
Patent Citations
Energy-saving thermal insulation pipe anti-corrosion processing equipment
CN117399225B