Novel rice impurity separation device
Through the design of the installation frame, screening net and fixed components, the problem of difficult replacement and easy blockage of the screening net of the existing rice impurity separation device is solved, and rapid replacement and automated blockage prevention are achieved, and separation efficiency is improved.
Patent Information
- Application Number
- CN202421851769.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing rice impurity separation device is not convenient for quickly replacing the screening net to meet different screening requirements, and the screening net is easily blocked, affecting the separation efficiency.
The design of the installation frame, screening net, fixing components and fixing slot is adopted to achieve rapid replacement of the screening net; combined with the anti-blocking components and observation window, the electric push rod and air nozzle are controlled through the controller to automatically clear the blockage.
It realizes rapid replacement of the screening network and automatic blockage prevention, improving the practicality and separation efficiency of the device.
Smart Images

Figure CN223221941U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice processing, in particular to a novel rice impurity separation device. Background Art
[0002] According to Chinese patent number CN217568842U, a rice stone removal machine with a dust removal function is disclosed, which includes a cabin, a top end of the cabin having an inlet, a bottom end of the cabin having an outlet, a right side of the cabin having a dust suction device, a separator located below the outlet, a first outlet pipe extending through the bottom end of the cabin below the gap between the separator and the cabin, and the bottom end of the separator communicating with the outlet. The utility model is a rice stone removal machine with a dust removal function, wherein rice to be processed is introduced into the cabin through the inlet, the rice is separated from impurities such as stones by the separator, and the impurities such as stones are discharged from the first outlet pipe, a first valve is used to control the discharge of the first outlet pipe, and the rice is discharged from the outlet through the separator, and a second valve is used to control the discharge of the outlet. During the separation process, dust on the surface of the rice is also raised, and the dust can be discharged out of the cabin through the dust suction device.
[0003] The above-mentioned reference documents and prior art have the following technical problems:
[0004] 1. Most of the existing rice impurity separation devices separate impurities through multi-stage screening, but it is not convenient to quickly replace the screening net to adapt it to the size of different screening requirements. At the same time, during the screening process, the screening net is prone to clogging, which affects the separation of rice impurities and reduces the impurity separation efficiency. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a novel rice impurity separation device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a novel rice impurity separation device, comprising a box body, a blower is provided inside the box body, a discharge channel is provided on the side of the box body, an anti-blocking component is provided on the side of the box body, a spring damper is provided inside the box body, a vibration motor is provided inside the box body, support plates are provided at the ends of the spring damper and the vibration motor, a mounting frame is provided on the surface of the support plate, a connecting column is provided on the surface of the mounting frame, a screening net is provided inside the mounting frame, a movable groove is provided on the side of the screening net, a movable groove is provided inside the movable groove, a fixing component is provided inside the mounting frame, a fixed groove is provided inside the mounting frame, a controller is provided on the side of the box body, and an observation window is provided on the side of the box body.
[0007] Preferably, the anti-blocking assembly consists of an installation box, an electric push rod, a connecting rod and an air nozzle. The interior of the installation box is provided with an electric push rod, the end of the electric push rod is provided with a connecting rod, and the surface of the connecting rod is provided with an air nozzle.
[0008] Preferably, the fixing assembly consists of a buffer spring, a movable rod and a fixed block. The end of the buffer spring is provided with a movable rod, and the surface of the movable rod is provided with a fixed block.
[0009] Preferably, a feed channel is provided on the top of the box body, a discharge port is provided on the side of the box body, and a discharge plate is provided on the side of the installation frame.
[0010] Preferably, a movable opening is provided on the side of the box body, and a protective door is hinged on the surface of the movable opening.
[0011] Preferably, a material guiding channel is provided inside the box body, and supporting legs are provided at the bottom of the box body.
[0012] Preferably, the two installation frames are connected via a connecting column, and the shape and position of the fixing block are adapted to the fixing groove.
[0013] Beneficial effects
[0014] The utility model adopts an installation frame, a screening net, a fixing assembly and a fixing slot. When the screening net of different screening size needs to be replaced, the movable rod is pressed toward the middle to squeeze the buffer spring, so that the fixing block moves out of the fixing slot, thereby sliding the screening net out of the installation frame, inserting the newly replaced screening net into the installation slot, loosening the movable rod, and under the reaction force of the buffer spring, the fixing block moves into the fixing slot, thereby quickly replacing the screening net and the installation frame, making them adaptable to the sizes required for different screening, and improving the practicality of the screening device.
[0015] In the utility model, an anti-blocking component and an observation window are adopted, and a person observes the feeding amount of the rice separation process through the observation window. When the feeding amount is obviously reduced, the controller controls the electric push rod to push the connecting rod, and at the same time opens the air nozzle, and blows air to the screening net through the air nozzle to blow away impurities blocked on the screening net, thereby keeping the screening of the screening net unobstructed and ensuring the normal separation of rice impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is an axonometric view of the present utility model;
[0017] Figure 2 It is a three-dimensional diagram of the utility model;
[0018] Figure 3 This is the internal structure diagram of the utility model;
[0019] Figure 4This is a structural diagram of the installation frame and screening net of the utility model;
[0020] Figure 5 It is a cross-sectional view of the installation frame of the utility model;
[0021] Figure 6 For this utility model Figure 5 A magnified view of middle A;
[0022] Figure 7 This is a structural diagram of the anti-blocking component of the utility model.
[0023] Legend:
[0024] 1. Box body; 2. Spring damper; 3. Discharge channel; 4. Protective door; 5. Anti-blocking component; 501. Installation box; 502. Electric push rod; 503. Connecting rod; 504. Air nozzle; 6. Fixing component; 601. Buffer spring; 602. Movable rod; 603. Fixing block; 7. Discharge port; 8. Discharge plate; 9. Controller; 10. Observation window; 11. Blower; 12. Material guide channel; 13. Movable port; 14. Vibration motor; 15. Support plate; 16. Installation frame; 17. Screening net; 18. Movable trough; 19. Connecting column; 20. Feed channel; 21. Fixed trough; 22. Movable trough; 23. Support leg. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.
[0026] The specific embodiments of the present utility model are described below with reference to the accompanying drawings. Specific embodiment one:
[0028] Reference Figure 1-7A novel rice impurity separation device comprises a box body 1, a feeding channel 20 is provided on the top of the box body 1, a support leg 23 is provided on the bottom of the box body 1, a blower 11 is provided inside the box body 1, and a discharge channel 3 is provided on the side of the box body 1. The rice husk fragments in the rice entering the box body 1 are blown away by the blower 11 and discharged through the discharge channel 3. A material guide channel 12 is provided inside the box body 1 to concentrate the rice onto the screening net 17 to prevent it from falling from the gap. An anti-blocking component 5 is provided on the side of the box body 1. The anti-blocking component 5 consists of an installation box 501, an electric push rod 502, a connecting rod 503 and an air nozzle 504. An electric push rod 502 is provided inside the installation box 501, and a connecting rod 503 is provided at the end of the electric push rod 502. An air nozzle 504 is provided on the surface of the connecting rod 503. The electric push rod 502 is controlled by the controller 9 to push the connecting rod 503, thereby controlling the air nozzle 504 to blow air under the screening net 17 to clear the blockage.
[0029] A spring damper 2 is provided inside the box body 1, and a vibration motor 14 is provided inside the box body 1. Support plates 15 are provided at the ends of the spring damper 2 and the vibration motor 14. The vibration motor 14 provides a power source and an exciting force, and transmits the vibration to the rice through the support plate 15, the mounting frame 16 and the screening net 17 to realize the screening process, while the spring damper 2 plays the role of supporting, buffering and stabilizing the vibration to ensure the smooth progress of the screening process. A mounting frame 16 is provided on the surface of the support plate 15. There is a vibration space between the mounting frame 16 and the box body 1. A discharge port 7 is provided on the side of the box body 1, and a discharge plate 8 is provided on the side of the mounting frame 16. There is a gap between the discharge port 7 and the discharge plate 8 to facilitate discharge. The plate 8 has space to move when vibrating, and large particles of impurities such as stones are discharged through the top discharge plate 8, the second discharge plate 8 discharges rice, and the third discharge plate 8 discharges smaller particles of impurities. A connecting column 19 is provided on the surface of the mounting frame 16, and the two mounting frames 16 are connected by the connecting column 19. The screening nets 17 of each mounting frame 16 are connected by the connecting column 19. A screening net 17 is provided inside the mounting frame 16, and the screening net 17 is installed through a chute opened on the side of the mounting frame 16. The screening net 17 at the top filters larger particles, and the second screening net 17 from top to bottom filters smaller particles. The screening net 17 at the bottom does not filter, and directly vibrates and discharges the filtered small particles.
[0030] The side of the box body 1 is provided with a movable opening 13, and the surface of the movable opening 13 is hinged with a protective door 4. The protective door 4 is opened and the screening net 17 is disassembled and replaced through the movable opening 13. The side of the screening net 17 is provided with a movable groove 18. The setting of the movable groove 18 facilitates the disassembly of the screening net 17. The interior of the screening net 17 is provided with a movable groove 22. The interior of the movable groove 22 is provided with a fixing assembly 6. The fixing assembly 6 consists of a buffer spring 601, a movable rod 602 and a fixed block 603. The end of the buffer spring 601 is provided with a movable rod 602, and the surface of the movable rod 602 is provided with a fixed block 603, the movement of the fixed block 603 is controlled by the movable rod 602, and under the action of the buffer spring 601, the fixed block 603 is conveniently fixed into the fixed groove 21. The interior of the mounting frame 16 is provided with a fixed groove 21. The shape and position of the fixed block 603 are adapted to the fixed groove 21, which facilitates the fixing of the mounting frame 16 and the screening net 17. A controller 9 is provided on the side of the box body 1, and the operation of the entire device is controlled by the controller 9. An observation window 10 is provided on the side of the box body 1, and the amount of rice discharged during the rice separation process is observed through the observation window 10 to avoid clogging of the screening net 17.
[0031] The rice enters the box body 1 through the feed channel 20, and the blower 11 is turned on by the controller 9 to blow away the rice husk fragments in the rice and discharge them through the discharge channel 3. The vibration motor 14 is turned on to provide power source and exciting force, and the vibration is transmitted to the rice through the support plate 15, the mounting frame 16 and the screening net 17 to realize the screening process. At the same time, the spring damper 2 plays the role of supporting, buffering and stabilizing the vibration to ensure the smooth progress of the screening process. Then the rice enters the top screening net 17 through the material guide channel 12, and large particles of impurities such as stones in the rice are screened out and discharged through the top discharge plate 8. The screened rice falls on the second screening net 17, and smaller particles of impurities therein are screened. The smaller particles of impurities fall on the bottom screening net 17. The cleanly screened rice is discharged through the middle discharge plate 8, and the smaller particles of impurities are discharged through the bottom discharge plate 8.
[0032] When it is necessary to replace the screening mesh 17 with a different screening size, the protective door 4 is opened, the movable rod 602 is pressed toward the middle, the buffer spring 601 is squeezed, and the fixed block 603 is moved out of the fixed slot 21, thereby sliding the screening mesh 17 out of the mounting frame 16, and the newly replaced screening mesh 17 is inserted into the mounting slot, and the movable rod 602 is released. Under the reaction force of the buffer spring 601, the fixed block 603 is moved toward the fixed slot 21, thereby quickly replacing the screening mesh 17 and the mounting frame 16. When the personnel observes that the amount of material discharged during the rice separation process is significantly reduced through the observation window 10, the controller 9 controls the electric push rod 502 to push the connecting rod 503, and at the same time opens the air nozzle 504, and blows air to the screening mesh 17 through the air nozzle 504 to blow away the impurities blocked on the screening mesh 17 and keep the screening of the screening mesh 17 unobstructed. Specific embodiment two:
[0034] On the premise of meeting the above structure, a laser counter can be installed in the box body 1 to monitor the discharge amount of rice impurity separation in real time through the laser counter. When the discharge amount is abnormal, the signal is transmitted to the controller 9, and the controller 9 controls the electric push rod 502 and the air nozzle 504 to open, thereby realizing automatic blockage clearing. There is no need for personnel to observe the separation process of rice impurities all the time, which saves manpower.
[0035] In summary:
[0036] 1. The mounting frame 16, the screening mesh 17, the fixing assembly 6 and the fixing slot 21 are used. When the screening mesh 17 of a different screening size needs to be replaced, the protective door 4 is opened, the movable rod 602 is pressed toward the center, the buffer spring 601 is squeezed, and the fixing block 603 is moved out of the fixing slot 21, thereby sliding the screening mesh 17 out of the mounting frame 16, and inserting the newly replaced screening mesh 17 into the mounting slot. The movable rod 602 is released, and the fixing block 603 is moved into the fixing slot 21 under the reaction force of the buffer spring 601, thereby quickly replacing the screening mesh 17 and the mounting frame 16, so that they are adapted to the sizes required for different screening, thereby improving the practicality of the screening device.
[0037] 2. The anti-blocking component 5 and the observation window 10 are used to enable personnel to observe the amount of rice being discharged during the separation process through the observation window 10. When the amount of rice being discharged is significantly reduced, the controller 9 controls the electric push rod 502 to push the connecting rod 503, and at the same time opens the air nozzle 504 to blow air onto the screening net 17 through the air nozzle 504 to blow away impurities blocked on the screening net 17, thereby keeping the screening of the screening net 17 unobstructed and ensuring the normal separation of rice impurities.
[0038] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0039] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel rice impurity separation device, comprising a housing (1), characterized in that: A blower (11) is provided inside the box (1), a discharge channel (3) is provided on the side of the box (1), an anti-blocking assembly (5) is provided on the side of the box (1), a spring damper (2) is provided inside the box (1), a vibration motor (14) is provided inside the box (1), support plates (15) are provided at the ends of the spring damper (2) and the vibration motor (14), a mounting frame (16) is provided on the surface of the support plate (15), and the mounting frame (16) A connecting column (19) is provided on the surface of the mounting frame (16), a screening net (17) is provided inside the mounting frame (16), a movable groove (18) is provided on the side of the screening net (17), a movable groove (22) is provided inside the screening net (17), a fixing assembly (6) is provided inside the movable groove (22), a fixing groove (21) is provided inside the mounting frame (16), a controller (9) is provided on the side of the box body (1), and an observation window (10) is provided on the side of the box body (1).
2. A novel rice impurity separation device according to claim 1, characterized in that: The anti-blocking assembly (5) is composed of an installation box (501), an electric push rod (502), a connecting rod (503) and an air nozzle (504). The electric push rod (502) is provided inside the installation box (501), the connecting rod (503) is provided at the end of the electric push rod (502), and the air nozzle (504) is provided on the surface of the connecting rod (503).
3. A novel rice impurity separation device according to claim 1, characterized in that: The fixing assembly (6) is composed of a buffer spring (601), a movable rod (602) and a fixing block (603). The end of the buffer spring (601) is provided with a movable rod (602), and the surface of the movable rod (602) is provided with a fixing block (603).
4. A novel rice impurity separation device according to claim 1, characterized in that: A feeding channel (20) is provided on the top of the box body (1), a discharge port (7) is provided on the side of the box body (1), and a discharge plate (8) is provided on the side of the installation frame (16).
5. A novel rice impurity separation device according to claim 1, characterized in that: A movable opening (13) is provided on the side of the box body (1), and a protective door (4) is hinged on the surface of the movable opening (13).
6. A novel rice impurity separation device according to claim 1, characterized in that: A material guide channel (12) is provided inside the box body (1), and supporting legs (23) are provided at the bottom of the box body (1).
7. A novel rice impurity separation device according to claim 3, characterized in that: The two installation frames (16) are connected via a connecting column (19), and the shape and position of the fixing block (603) are adapted to the fixing groove (21).
Citation Information
Patent Citations
Rice stoning machine with dust removal function
CN217568842U