Roller inner wall cleaning device

By designing a drum inner wall cleaning device with a rotatable spray head, the problem of blind spots in the drum inner wall cleaning is solved, and efficient cleaning without blind spots is achieved, reducing labor intensity.

CN223222128UActive Publication Date: 2025-08-15HUBEI CHINA TOBACCO INDUSTRY CO LTD
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Patent Information

Application Number
CN202422344628.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing drum inner wall cleaning device cannot achieve blind spot-free cleaning, and the cleaning efficiency is low and the labor intensity is high.

Method used

A drum inner wall cleaning device with a spray head rotating under the cylinder drive is designed. The cylinder drives the mounting plate to swing and changes the spray angle, and combines the telescopic rod and roller to move in the drum to achieve blind spot cleaning.

Benefits of technology

The inner wall of the drum is cleaned without dead corners, reducing labor intensity and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a roller inner wall cleaning device which comprises a support, a spraying assembly and a telescopic rod, idler wheels are arranged at the bottom of the support, a supporting seat is arranged at the top of the support, a mounting plate is arranged on the front side of the supporting seat, the mounting plate is hinged to the supporting seat, the spraying assembly comprises a connecting piece and a spraying head, and the spraying head is hinged to the supporting seat. The spraying heads are evenly arranged around the connecting piece in the circumferential direction at intervals, the spraying heads are connected with a water source, the connecting piece is fixedly arranged on the mounting plate, an air cylinder is arranged on the support, the fixed end of the air cylinder is fixedly connected with the support, the telescopic end of the air cylinder is connected with the mounting plate in a hinged mode, and the spraying heads are connected with the water source. The air cylinder stretches out and draws back to drive the mounting plate to swing around the support, one end of the telescopic rod is connected with the support, and the other end of the telescopic rod is located outside the roller. The spraying head can be driven by the air cylinder to rotate, the spraying angle of the spraying head can be adjusted, and the inner wall of the roller can be cleaned without dead corners.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a drum inner wall cleaning device. Background Art

[0002] During the tobacco production process, rollers are often used to rehumidify, flavor, and dry the tobacco. After prolonged use, wet tobacco flakes can remain between the rakes inside the rollers, necessitating regular cleaning to prevent residual dirt from affecting tobacco production quality. Currently, roller cleaning is performed manually, resulting in poor results. Furthermore, due to the large size of the rollers, complete cleaning is labor-intensive and inefficient.

[0003] The prior art discloses a pipeline cleaning device that can penetrate into the pipe or drum to clean the inner wall of the pipeline. However, this type of cleaning device can only move in a straight line along the pipeline, and its spray angle cannot be changed, and it cannot clean the dead corners of the pipeline. Utility Model Content

[0004] The purpose of the utility model is to address the deficiencies of the above-mentioned prior art and to propose a drum inner wall cleaning device, wherein the spray head can rotate under the drive of a cylinder to adjust its spray angle so as to clean the drum inner wall without dead angles.

[0005] The utility model proposes a drum inner wall cleaning device, comprising a bracket, a spray assembly and a telescopic rod, wherein a roller is provided at the bottom of the bracket, a support is provided at the top of the bracket, a mounting plate is provided on the front side of the support, the mounting plate is hingedly connected to the support, the spray assembly comprises a connecting piece and a spray head, a plurality of the spray heads are evenly spaced around the connecting piece, the spray heads are connected to a water source, the connecting piece is fixedly arranged on the mounting plate, a cylinder is provided on the support, a fixed end of the cylinder is fixedly connected to the support, a telescopic end of the cylinder is hingedly connected to the mounting plate, and the telescopic cylinder drives the mounting plate to swing around the support, one end of the telescopic rod is connected to the support, and the other end thereof is located outside the drum.

[0006] A better technical solution of the utility model is as follows: a vertical plate is fixedly provided on the support, a connecting hole is provided on the vertical plate, a bolt is provided at the end of the telescopic rod, and the bolt is connected to the telescopic rod through the connecting hole to fix the telescopic rod and the vertical plate.

[0007] The better technical solution of the utility model is as follows: a fixing piece is fixed on the telescopic rod, a support plate is provided below the fixing piece, one end of the support plate is hingedly connected to the fixing piece, and the other end thereof is detachably connected to the middle part of the bracket; when the two ends of the support plate are respectively connected to the bracket and the fixing piece, the support plate is in an inclined state.

[0008] A better technical solution of the present invention is as follows: the connecting piece is connected to a water source via a water pipe, a channel is provided through the support, and the water pipe is provided in the channel.

[0009] A better technical solution of the present invention is as follows: it also includes a mobile trolley, on which a storage box is provided, and the bracket is detachably placed in the storage box.

[0010] A better technical solution of the present utility model is as follows: the mobile trolley includes a stand, an M-shaped support platform is provided on the top of the stand, and the telescopic rod is set on the support platform.

[0011] A better technical solution of the present utility model is that a pneumatic control valve for controlling the action of the cylinder is provided on the mobile trolley, and the cylinder is connected to the pneumatic control valve.

[0012] A better technical solution of the present invention is that the outer contour of the bracket is an isosceles triangle, and the two rollers are respectively arranged at the bottom of both sides of the bracket.

[0013] The utility model provides a drum inner wall cleaning device with the following beneficial effects:

[0014] 1. The spray assembly is hingedly connected to the support through the mounting plate. The mounting plate is connected to the piston end of the cylinder. The expansion and contraction of the cylinder drives the mounting plate and the spray assembly on it to swing, thereby changing the spray direction of the spray head to achieve cleanliness of the inner wall of the drum without dead angles.

[0015] 2. There are rollers at the bottom of the bracket, and the telescopic rod is connected to the bracket. The staff can move the telescopic rod to drive the bracket to move inside the drum. The spray assembly moves with the bracket to clean the inner wall of the drum, which is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the present invention, but not all. Those skilled in the art can derive other drawings from these drawings without inventive effort.

[0017] Figure 1 This is a structural view of an embodiment of the present utility model.

[0018] Figure 2 This is a structural view from another perspective of an embodiment of the present invention.

[0019] Figure 3 This is a schematic diagram of an embodiment of the utility model after folding.

[0020] Figure 4This is a schematic diagram of an embodiment of the utility model being folded and stored in a mobile cart.

[0021] Figure 5 For the embodiment of the utility model Figure 4 Enlarged view of point A in the middle.

[0022] Figure 6 Schematic diagram of the working embodiment of the present utility model.

[0023] Figure 7 This is a schematic diagram of the working of the mobile vehicle in the embodiment of the present utility model.

[0024] In the figure: 10, bracket; 11, roller; 12, connecting rod; 13, support plate; 20, spray assembly; 21, connecting piece; 22, spray head; 30, telescopic rod; 31, bolt; 32, fixing piece; 40, support; 41, mounting plate; 42, vertical plate; 421, connecting hole; 50, cylinder; 60, mobile trolley; 61, storage box; 62, stand; 63, support platform; 64, pneumatic control valve; 70, roller. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. It should be noted that, in the absence of conflict, the embodiments in this application and the features in the embodiments can be arbitrarily combined with each other.

[0026] See also Figures 1 to 7A drum inner wall cleaning device includes a spray assembly 20, a bracket 10 and a telescopic rod 30. A roller 11 is provided at the bottom of the bracket 10, and a support 40 is provided on the bracket 10. One end of the telescopic rod 30 is connected to the support 40, and the other end is located outside the drum 70; the spray assembly 20 includes a connector 21 and a spray head 22. A mounting plate 41 is provided on the front side of the support 40, and the mounting plate 41 is hingedly connected to the support 40. The connector 21 is fixedly provided on the mounting plate 41. A plurality of spray heads 22 are evenly spaced around the connector 21 in the circumferential direction. The connector 21 is connected to a water source. A cylinder 50 is provided at the bottom of the support 40, and the telescopic end of the cylinder 50 is connected to the mounting plate 41. The staff can adjust the length of the telescopic rod 30 according to the depth of the drum 70, and drive the telescopic rod 30 to move by holding the other end of the telescopic rod 30, driving the bracket 10 and the spray assembly 20 thereon to move on the drum 70 to clean the inner wall of the drum 70; the cylinder 50 is used to control the swing of the spray assembly 20 to change the spraying direction of the spray head 22 and clean the dead corners inside the drum 70.

[0027] See also Figure 1 、 Figure 2 and Figure 6 Considering the curved inner wall of the drum 70, the outer contour of the bracket 10 is an isosceles triangle to ensure stable movement on the inner wall of the drum 70. Two rollers 11 are disposed on either side of the bottom of the bracket 10. The bracket 10 contacts the inner wall of the drum 70 via the two rollers 11, thereby improving the stability of the bracket 10's movement. Specifically, the bracket 10 includes two metal rods arranged at an angle relative to each other, with the two rollers 11 respectively disposed at the bottom of the two metal rods. The two metal rods are connected at the middle by a horizontal connecting rod 12 to enhance the structural strength of the bracket 10.

[0028] Support 40 is mounted on top of bracket 10, with the bottom of support 40 connected to the tops of two metal rods. The side of support 40 facing the direction of movement of bracket 10 is defined as the front side. Mounting plate 41 is mounted on the front side of support 40, with side panels flanking mounting plate 41. These side panels are hingedly connected to the left and right sides of support 40. Cylinder 50 is mounted on the bottom of support 40, with its extension and retraction direction facing the front side. The retracting end of cylinder 50 is hingedly connected to mounting plate 41. When cylinder 50 extends, it pushes mounting plate 41 to rotate around support 40, thereby causing spray assembly 20 on mounting plate 41 to swing, changing the spraying direction of spray assembly 20.

[0029] The shower assembly 20 includes a connector 21 and several shower heads 22. The shower heads 22 are common high-pressure shower heads, and the connector 21 is a multi-way water pipe connector. Specifically, the connector 21 has a regular hexagonal cross-section, with mounting holes for the shower heads 22 defined on each of its six circumferential surfaces. The shower heads 22 are connected to the mounting holes via quick-connect connectors. A through hole for connecting to a water pipe is provided on one end face of the connector 21, communicating with the mounting hole. The connector 21 is connected to a water source via a water pipe (not shown).

[0030] Support 40 is provided with a channel to avoid water pipes and facilitate their layout. Sprinkler head 22 is fixed to mounting plate 41 via connector 21. A water pipe is installed within the channel, connecting connector 21 with a water source. In this embodiment, support 40 is a U-shaped plate with its bottom fixedly connected to bracket 10. The water pipe passes through the center of support 40 to connect connector 21 with an external water source.

[0031] Preferably, the height of the bracket 10 should be such that when the bracket 10 is clamped inside the drum 70, the center of the connecting member 21 is located on the central axis of the drum 70, so that the distance between any spray head 22 on the connecting member 21 and the inner wall of the drum 70 is equal. When the bracket 10 moves, the spray assembly 20 moves along the central axis of the drum 70, and the impact force of any spray head 22 on the inner wall of the drum 70 is the same, and the cleaning effect is consistent.

[0032] The support 40 is provided with a vertical plate 42, and the telescopic rod 30 is connected to the support 40 through the vertical plate 42, thereby driving the movement of the bracket 10. Specifically, the vertical plate 42 is vertically fixed to the top of the support 40. The upper end of the vertical plate 42 is provided with a connecting hole 421. The end of the telescopic rod 30 is provided with a threaded hole. The end of the telescopic rod 30 is inserted into the connecting hole 421. The end of the telescopic rod 30 is provided with a bolt 31. The bolt 31 is threadedly connected to the end of the telescopic rod 30 through the connecting hole 421 on the vertical plate 42, thereby fixing the telescopic rod 30 to the vertical plate 42. The staff can move the telescopic rod 30 to drive the movement of the bracket 10.

[0033] In this embodiment, the telescopic rod 30 is a snap-on telescopic rod 30, the end of which is connected to the vertical plate 42, making it easy for the operator to connect. The method of moving the bracket 10 using the telescopic rod 30 is as follows: first, the end of the telescopic rod 30 is connected to the vertical plate 42, the bracket 10 is located inside the drum 70, and the operator is located outside the drum 70 and holds the other end of the telescopic rod 30. By moving the telescopic rod 30 into the drum 70, the bracket 10 moves inside the drum 70, and the spray assembly 20 cleans the inner wall of the drum 70. As the telescopic rod 30 gradually moves deeper into the drum 70, the operator adjusts the length of the telescopic rod 30 accordingly so that the bracket 10 spray assembly 20 can move into the drum 70 for cleaning.

[0034] Furthermore, a support plate 13 is tilted between the telescopic rod 30 and the bracket 10. Specifically, a fixing member 32 is sleeved onto the telescopic rod 30, located near the end of the telescopic rod 30. The support plate 13 is a triangular plate, with its top corner hingedly connected to the bottom of the fixing member 32, and its bottom corner detachably connected to the connecting rod 12 in the middle of the bracket 10 via screws. When the ends of the support plate 13 are respectively connected to the fixing member 32 and the bracket 10, the support plate 13 is in an inclined position, forming a triangular structure between the support plate 13, the bracket 10, and the telescopic rod 30. This improves the connection strength between the telescopic rod 30 and the bracket 10, ensuring that the connection between the telescopic rod 30 and the bracket 10 remains stable when the operator pushes the bracket 10 to move, and the bracket 10 moves stably along the inner wall of the roller 70 under the action of the telescopic rod 30.

[0035] When not in use, the bottom corner end of the support plate 13 is disassembled from the connecting rod 12 in the middle of the bracket 10, and the support plate 13 is rotated to make it close to the telescopic rod 30; the top of the bracket 10 and the bottom of the support 40 are loosened, and the bracket 10 is rotated to make it close to the telescopic rod 30 to complete the folding for easy storage. Figure 3 shown.

[0036] See also Figure 4 and Figure 5 , further comprising a mobile trolley 60, on which is provided a storage box 61 for storing the folded cleaning device. Furthermore, the mobile trolley 60 is provided with a stand 62, on which is provided an M-shaped support platform 63 for auxiliary support of the telescopic rod 30; specifically, when the telescopic rod 30 is moved to drive the spray assembly 20 to clean in the drum 70, the end of the telescopic rod 30 can be mounted on the support platform 63 to assist the staff in supporting the telescopic rod 30, such as Figure 7 A pneumatic control valve 64 is also provided on the stand 62. The air cylinder 50 is connected to the pneumatic control valve 64 via an air pipe (not shown). A worker can manually operate the pneumatic control valve 64 to change the air supply state, extending or retracting the air cylinder 50, thereby driving the spray assembly 20 to swing up and down, changing the spray direction of the spray head 22 and cleaning the blind spots on the inner wall of the drum 70.

[0037] Furthermore, a fixing belt for fixing the rod is provided on the stand 62. After the telescopic rod 30 and the stand 62 are disassembled, the folded bracket 10 is stored in the storage box 61, and the folded telescopic rod 30 is fixed to the stand 62 by the fixing belt. When the cleaning device is not in use, it is disassembled, folded and stored, and the stored cleaning device is transferred using the mobile trolley 60. Figure 4 shown.

[0038] In this embodiment, a water tank is further provided on the mobile vehicle 60 , and the water tank is connected to the spray assembly 20 through a water pipe, serving as a water source for cleaning the spray assembly 20 .

[0039] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art will appreciate that modifications may be made to the technical solutions described in the above embodiments, or that some of the technical features may be replaced with equivalents; and such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A drum inner wall cleaning device, characterized in that: The invention comprises a bracket (10), a spray assembly (20) and a telescopic rod (30), wherein a roller (11) is provided at the bottom of the bracket (10), a support (40) is provided at the top of the bracket (10), a mounting plate (41) is provided at the front side of the support (40), and the mounting plate (41) is hingedly connected to the support (40), and the spray assembly (20) comprises a connecting piece (21) and a spray head (22), wherein a plurality of the spray heads (22) are evenly spaced around the connecting piece (21), and the spray heads (22) are arranged at regular intervals. (22) is connected to a water source, the connecting member (21) is fixedly arranged on the mounting plate (41), the support (40) is provided with a cylinder (50), the fixed end of the cylinder (50) is fixedly connected to the support (40), the telescopic end of the cylinder (50) is hingedly connected to the mounting plate (41), the cylinder (50) is telescopically driven to swing around the support (40), one end of the telescopic rod (30) is connected to the support (40), and the other end thereof is located outside the drum (70).

2. The drum inner wall cleaning device according to claim 1, characterized in that: A vertical plate (42) is fixedly provided on the support (40), a connecting hole (421) is provided on the vertical plate (42), a bolt (31) is provided at the end of the telescopic rod (30), and the bolt (31) is connected to the telescopic rod (30) through the connecting hole (421) to fixedly connect the telescopic rod (30) and the vertical plate (42).

3. The drum inner wall cleaning device according to claim 2, characterized in that: A fixing member (32) is fixedly provided on the telescopic rod (30), and a support plate (13) is provided below the fixing member (32). One end of the support plate (13) is hingedly connected to the fixing member (32), and the other end is detachably connected to the middle part of the bracket (10); when the two ends of the support plate (13) are respectively connected to the bracket (10) and the fixing member (32), the support plate (13) is in an inclined state.

4. The drum inner wall cleaning device according to claim 1, characterized in that: The connecting piece (21) is connected to a water source via a water pipe, and a channel is provided through the support (40), and the water pipe is provided in the channel.

5. The drum inner wall cleaning device according to claim 1, characterized in that: It also includes a mobile trolley (60), on which a storage box (61) is provided, and the bracket (10) is detachably placed in the storage box (61).

6. The drum inner wall cleaning device according to claim 5, characterized in that: The mobile trolley (60) comprises a stand (62), an M-shaped support platform (63) is provided on the top of the stand (62), and the telescopic rod (30) is mounted on the support platform (63).

7. The drum inner wall cleaning device according to claim 5, characterized in that: The mobile trolley (60) is provided with a pneumatic control valve (64) for controlling the action of the cylinder (50), and the cylinder (50) is connected to the pneumatic control valve (64).

8. The drum inner wall cleaning device according to claim 1, characterized in that: The outer contour of the bracket (10) is an isosceles triangle, and the two rollers (11) are respectively arranged at the bottom of both sides of the bracket (10).