Fixed-length cutting device for data line processing
Through the automated fixed-length cutting device, the data line movement is controlled by using photoelectric sensors and servo motors, the precise cutting of the data line is achieved, the problems of low manual operation efficiency and large errors are solved, and the processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422470211.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-12
AI Technical Summary
In the prior art, the fixed-length cutting of the data line depends on manual operation, resulting in low efficiency and large errors, making it difficult to ensure the consistency of the cutting length.
An automated fixed-length cutting device is adopted, including a driving mechanism, a photoelectric sensor and a servo motor. The moving distance of the data line is measured through the photoelectric sensor. The servo motor controls the rotation of the wire wheel to drive the data line to move, and accurately cuts through the blade to reduce human intervention and achieve fixed-length cutting.
Improve the accuracy and efficiency of data line processing, reduce human error, and ensure consistency of cutting length.
Smart Images
Figure CN223222380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of data line processing equipment, in particular to a fixed-length cutting device for data line processing. Background Art
[0002] Data cables are used to transmit electrical signals or power, and they play a vital role in various electronic devices and systems. Data cables can be used to connect different devices, such as computers, mobile phones, printers, music players, game consoles, etc., to achieve data transmission, charging or other functions;
[0003] During the processing of data cables, they need to be cut to a fixed length to ensure that the length of each data cable is consistent. When cutting data cables to a fixed length, it is usually done manually using cutting equipment.
[0004] At present, when cutting data cables to a fixed length, although it is possible to use cutting equipment manually to perform the long cutting work, the work efficiency is relatively low. Long-term repetitive cutting work will cause operator fatigue, resulting in inaccurate cutting length due to negligence or misjudgment. The error is relatively large, which may lead to product quality problems. For this reason, we propose a fixed-length cutting device for data cable processing. Utility Model Content
[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide a fixed-length cutting device for data cable processing, which replaces the traditional method of cutting the data cable to a fixed length by manual handheld cutting equipment, reduces human intervention, can accurately cut the data cable according to the set length, has a small error range, further improves the processing efficiency of the data cable, and can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: A fixed-length cutting device for processing data cables, comprising a base, a blade provided in the middle of the upper end of the base, and a driving mechanism;
[0007] Driving mechanism: It includes a vertical plate, an adjusting plate, a mounting seat, a connecting seat and an adjusting seat. The vertical plates are respectively arranged on the front and rear sides of the upper end of the base. The middle part of the front end of the rear vertical plate is provided with a mounting seat. The adjusting plates are slidably connected to the sliding groove provided in the middle part of the top wall of the base. The rear adjusting plate is rotatably connected to the middle part of the front end of the mounting seat. The upper and lower sides of the front end of the rear adjusting plate are respectively provided with a connecting seat and an adjusting seat. A limiting groove is provided at the front end of the connecting seat, and an adjusting groove is provided at the front end of the adjusting seat. It replaces the traditional method of cutting the data cable to a fixed length by manual handheld cutting equipment, reduces human intervention, can accurately cut the data cable according to the set length, has a small error range, and further improves the processing efficiency of the data cable.
[0008] Furthermore, it also includes a single-chip microcomputer, which is arranged at the front end of the base. The input end of the single-chip microcomputer is electrically connected to the external power supply and can regulate the electrical components inside the device.
[0009] Furthermore, the driving mechanism also includes an electric push rod, which is arranged on the upper side of the rear end of the front vertical plate. The rear end of the telescopic end of the electric push rod is fixedly connected to the front end of the front adjustment plate. The input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer, and can drive the front adjustment plate to move.
[0010] Furthermore, the driving mechanism also includes a push rod and a limit rod. The push rod is arranged on the lower side of the rear end of the front adjustment plate, and a limit rod is arranged on the rear side of the outer arc surface of the adjustment plate. The limit rod is located inside the limit groove and can drive the rear adjustment plate to rotate.
[0011] Furthermore, it also includes a fixing frame, a mounting rod, a wire pulley and a servo motor. The fixing frames are respectively arranged on the left and right sides of the upper end of the base, the mounting rods are respectively rotatably connected to the upper and lower sides inside the fixing frames, the wire pulleys are all arranged in the middle of the outer arc surface of the mounting rods, the servo motors are all arranged at the front end of the fixing frames, the rear ends of the servo motor output shafts are respectively fixedly connected to the front ends of the longitudinally adjacent mounting rods, the input ends of the servo motors are electrically connected to the output ends of the single-chip microcomputer, and can drive the data lines to move.
[0012] Furthermore, it also includes a photoelectric sensor, which is arranged on the left side of the upper end of the base. The photoelectric sensor is located between the right end of the left wire wheel and the left end of the blade. The photoelectric sensor is bidirectionally electrically connected to the microcontroller and can measure the moving distance of the data line.
[0013] Furthermore, it also includes a fixing plate, a hexagonal sliding column, a mounting plate, a blade, an adjusting rod and a spring, the fixing plates are respectively arranged in the middle of the upper end of the base, the hexagonal sliding columns are respectively slidably connected to the sliding holes arranged on the upper sides of the relatively inner sides of the two fixing plates, the mounting plates are all arranged at one end of the hexagonal sliding column close to the inner center of the base, the blades are all arranged in the middle of the relatively inner sides of the two mounting plates, the adjusting rod is arranged at the rear side of the right end of the rear hexagonal sliding column, the adjusting rod is located inside the adjusting slot, the spring is arranged between the rear end of the rear mounting plate and the front end of the rear fixed plate, the springs are all sleeved on the outside of the front side of the rear hexagonal sliding column, which can adjust the position of the blade, and finally the data cable is cut by the blade, thereby realizing the fixed-length cutting of the data cable.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the fixed-length cutting device for data cable processing has the following advantages:
[0015] The adjustment plate on the rear side drives the hexagonal sliding column on the rear side to move forward through the adjustment rod, and the spring extends. At this time, the distance between the two blades gradually decreases, and finally the data cable is cut by the blade, thereby realizing the fixed-length cutting of the data cable, replacing the traditional method of fixed-length cutting of the data cable by manual handheld cutting equipment, reducing human intervention, and being able to accurately cut the data cable according to the set length with a small error range, further improving the processing efficiency of the data cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the right side cross-sectional structure of the present utility model;
[0018] Figure 3 It is a structural diagram of the driving mechanism of the utility model.
[0019] In the figure: 1 base, 2 single chip microcomputer, 3 fixed plate, 4 hexagonal sliding column, 5 mounting plate, 6 blade, 7 adjusting rod, 8 spring, 9 driving mechanism, 91 vertical plate, 92 electric push rod, 93 adjusting plate, 94 mounting seat, 95 push rod, 96 connecting seat, 97 limit rod, 98 adjusting seat, 10 fixing frame, 11 mounting rod, 12 wire pulley, 13 servo motor, 14 photoelectric sensor. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-3 , this embodiment provides a technical solution: a fixed-length cutting device for data cable processing, comprising a base 1, a blade 6 is provided in the middle of the upper end of the base 1, and a driving mechanism 9;
[0022] Driving mechanism 9: It includes a vertical plate 91, an adjusting plate 93, a mounting seat 94, a connecting seat 96 and an adjusting seat 98. The vertical plates 91 are respectively arranged on the front and rear sides of the upper end of the base 1, and a mounting seat 94 is provided in the middle of the front end of the vertical plate 91 on the rear side. The adjusting plates 93 are all slidably connected to the slide groove provided in the middle of the top wall of the base 1. The adjusting plate 93 on the rear side is rotatably connected to the middle of the front end of the mounting seat 94. The upper and lower sides of the front end of the adjusting plate 93 on the rear side are respectively provided with a connecting seat 96 and an adjusting seat 98. The front end of the connecting seat 96 is provided with a limiting groove, and the front end of the adjusting seat 98 is provided with an adjusting groove. The driving mechanism 9 also includes an electric push rod 92, which is provided on the upper side of the rear end of the vertical plate 91 on the front side. The rear end of the telescopic end of the electric push rod 92 is fixedly connected to the front end of the adjusting plate 93 on the front side. The input end of the electric push rod 92 is electrically connected to the output end of the single-chip microcomputer 2. The driving mechanism 9 also includes a push rod 95 and a limit rod 97. The push rod 95 is arranged on the lower side of the rear end of the front adjustment plate 93. The rear side of the outer arc surface of the adjustment plate 93 is provided with a limit rod 97. The limit rod 97 is located inside the limit groove. The rear adjustment plate 93 drives the rear hexagonal sliding column 4 to move forward through the adjustment rod 7. At this time, the distance between the two blades 6 gradually decreases, and finally the data line is cut by the blade 6, thereby realizing the fixed-length cutting work of the data line, replacing the traditional method of manually hand-held cutting equipment to cut the data line at a fixed length, reducing human intervention, and being able to accurately cut the data line according to the set length. The error range is small, further improving the processing efficiency of the data line.
[0023] Among them: it also includes a single-chip microcomputer 2, which is arranged at the front end of the base 1. The input end of the single-chip microcomputer 2 is electrically connected to the external power supply and can regulate the electrical components inside the device.
[0024] Wherein: it also includes a fixing frame 10, a mounting rod 11, a wire pulley 12 and a servo motor 13, the fixing frame 10 is respectively arranged on the left and right sides of the upper end of the base 1, the mounting rod 11 is respectively rotatably connected to the upper and lower sides inside the fixing frame 10, the wire pulleys 12 are all arranged in the middle of the outer arc surface of the mounting rod 11, the servo motors 13 are all arranged at the front end of the fixing frame 10, the rear ends of the output shafts of the servo motors 13 are respectively fixedly connected to the front ends of the longitudinally adjacent mounting rods 11, the input ends of the servo motors 13 are electrically connected to the output ends of the single-chip microcomputer 2, the data line that needs to be cut to a fixed length is placed between the two vertically adjacent wire pulleys 12, and then the servo motor 13 starts to run through the control of the single-chip microcomputer 2, and the output shaft of the servo motor 13 drives the wire pulley 12 to rotate, the rotation directions of the two vertically adjacent wire pulleys 12 are opposite, and the friction formed between the two vertically adjacent wire pulleys 12 and the data line is used to drive the data line to move.
[0025] Among them: it also includes a photoelectric sensor 14, which is arranged on the left side of the upper end of the base 1. The photoelectric sensor 14 is located between the right end of the wire wheel 12 on the left and the left end of the blade 6. The photoelectric sensor 14 is bidirectionally electrically connected to the single-chip microcomputer 2. During the movement of the data line, the transmitter of the photoelectric sensor 14 emits a beam of light. When the data line passes through the photoelectric sensor 14, the light beam is blocked. At this time, the receiver of the photoelectric sensor 14 detects the interruption of the light beam and converts this signal into an electrical signal and transmits it to the single-chip microcomputer 2. By calculating the time when the light beam is blocked and combining it with the known data line movement speed, the data line movement distance can be calculated.
[0026] The adjusting plate 93 on the rear side drives the hexagonal sliding column 4 on the rear side to move forward, and the spring 8 extends. At this time, the spacing between the two blades 6 gradually decreases, and the data line is finally cut by the blade 6, thereby realizing the fixed-length cutting of the data line.
[0027] The working principle of a fixed-length cutting device for data line processing provided by the present invention is as follows: when the fixed-length cutting device for data line processing is working, the data line to be cut at a fixed length is placed between two vertically adjacent wire wheels 12, and then the servo motor 13 starts to run through the control of the single-chip microcomputer 2, and the output shaft of the servo motor 13 drives the wire wheel 12 to rotate. The rotation directions of the two vertically adjacent wire wheels 12 are opposite. The friction force formed between the two vertically adjacent wire wheels 12 and the data line is used to drive the data line to move. In the process of the movement of the data line, the transmitter of the photoelectric sensor 14 emits a beam of light. When the data line passes through the photoelectric sensor 14, the light beam is blocked. At this time, the receiver of the photoelectric sensor 14 detects the interruption of the light beam and converts this signal into an electrical signal and transmits it to the single-chip microcomputer 2. By calculating the time when the light beam is blocked, combined with the known data When the moving distance of the data line reaches the set value, the electric push rod 92 starts to run through the regulation of the single chip microcomputer 2, and the telescopic end of the electric push rod 92 extends, thereby driving the hexagonal sliding column 4 on the front side to move backward. At the same time, the adjusting plate 93 also moves backward, and the adjusting plate 93 on the front side drives the push rod 95 to move backward. At this time, the limit rod 97 slides inside the limit groove and rotates relative to the limit groove, so that the push rod 95 drives the adjusting plate 93 on the rear side to rotate through the limit rod 97. At this time, the adjusting rod 7 slides inside the adjusting groove and rotates relative to the adjusting groove, so that the adjusting plate 93 on the rear side drives the hexagonal sliding column 4 on the rear side to move forward through the adjusting rod 7, and the spring 8 extends. At this time, the distance between the two blades 6 gradually narrows, and finally the data line is cut by the blade 6, thereby realizing the fixed-length cutting of the data line.
[0028] It is worth noting that the single chip microcomputer 2 disclosed in the above embodiment can be selected from STM8S207S8T6C, the servo motor 13 can be selected from ECMA-C20604RS, the photoelectric sensor 14 can be selected from KGS-19-2L, and the electric push rod 92 can be selected from YRJ0905. The single chip microcomputer 2 controls the operation of the servo motor 13, the photoelectric sensor 14 and the electric push rod 92 using methods commonly used in the prior art.
[0029] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A fixed-length cutting device for data cable processing, comprising a base (1), a blade (6) being provided in the middle of the upper end of the base (1), and characterized in that: Also includes a driving mechanism (9); The driving mechanism (9) comprises a vertical plate (91), an adjusting plate (93), a mounting seat (94), a connecting seat (96) and an adjusting seat (98), wherein the vertical plate (91) is respectively arranged on the front and rear sides of the upper end of the base (1), the middle part of the front end of the vertical plate (91) on the rear side is provided with a mounting seat (94), the adjusting plates (93) are all slidably connected to the sliding groove provided in the middle part of the top wall of the base (1), the adjusting plate (93) on the rear side is rotatably connected to the middle part of the front end of the mounting seat (94), the upper and lower sides of the front end of the adjusting plate (93) on the rear side are respectively provided with a connecting seat (96) and an adjusting seat (98), the front end of the connecting seat (96) is provided with a limiting groove, and the front end of the adjusting seat (98) is provided with an adjusting groove.
2. The data cable cutting device according to claim 1, characterized in that: It also includes a single-chip microcomputer (2), which is arranged at the front end of the base (1), and the input end of the single-chip microcomputer (2) is electrically connected to an external power supply.
3. The data cable cutting device according to claim 2, characterized in that: The driving mechanism (9) further comprises an electric push rod (92), which is arranged on the upper side of the rear end of the front vertical plate (91), the rear end of the telescopic end of the electric push rod (92) is fixedly connected to the front end of the front adjustment plate (93), and the input end of the electric push rod (92) is electrically connected to the output end of the single chip computer (2).
4. The data cable cutting device according to claim 1, wherein: The driving mechanism (9) further comprises a push rod (95) and a limiting rod (97), wherein the push rod (95) is arranged on the lower side of the rear end of the front adjustment plate (93), and the limiting rod (97) is arranged on the rear side of the outer arc surface of the adjustment plate (93), and the limiting rod (97) is located inside the limiting groove.
5. The data cable cutting device according to claim 2, characterized in that: The invention also includes a fixing frame (10), a mounting rod (11), a wire pulley (12) and a servo motor (13), wherein the fixing frame (10) is respectively arranged on the left and right sides of the upper end of the base (1), the mounting rod (11) is respectively rotatably connected to the upper and lower sides inside the fixing frame (10), the wire pulleys (12) are all arranged in the middle of the outer arc surface of the mounting rod (11), the servo motors (13) are all arranged at the front end of the fixing frame (10), the rear ends of the output shafts of the servo motors (13) are respectively fixedly connected to the front ends of the longitudinally adjacent mounting rods (11), and the input ends of the servo motors (13) are all electrically connected to the output ends of the single chip computer (2).
6. The data cable cutting device according to claim 5, characterized in that: The invention also includes a photoelectric sensor (14), which is arranged on the left side of the upper end of the base (1), and is located between the right end of the left wire wheel (12) and the left end of the blade (6). The photoelectric sensor (14) is bidirectionally electrically connected to the single-chip computer (2).
7. The data cable cutting device according to claim 1, characterized in that: The utility model also comprises a fixing plate (3), a hexagonal sliding column (4), a mounting plate (5), a blade (6), an adjusting rod (7) and a spring (8), wherein the fixing plates (3) are respectively arranged at the middle of the upper end of the base (1), the hexagonal sliding column (4) is respectively slidably connected with the sliding holes arranged on the upper sides of the relative inner sides of the two fixing plates (3), the mounting plates (5) are all arranged at one end of the hexagonal sliding column (4) close to the inner center of the base (1), the blades (6) are all arranged at the middle of the relative inner sides of the two mounting plates (5), the adjusting rod (7) is arranged at the rear side of the right end of the rear hexagonal sliding column (4), the adjusting rod (7) is located inside the adjusting groove, the spring (8) is arranged between the rear end of the rear mounting plate (5) and the front end of the rear fixing plate (3), and the spring (8) is sleeved on the outside of the front side of the rear hexagonal sliding column (4).