Casting mold for left and right connecting plates of upper cross beam of rear bottom plate for new energy automobile

By designing the casting mold formed by the lower mold and the upper mold, combined with the heating and feeding mechanism, the mechanical properties and appearance quality problems of the left and right connecting plates of the upper beams on the rear bottom plate of the new energy vehicle are solved, and the production of high-quality castings is achieved.

CN223222414UActive Publication Date: 2025-08-15YIYANG YIWEI TECH CO LTD
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Patent Information

Application Number
CN202422497507.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-15
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The existing casting molds cannot meet the mechanical performance requirements of the left and right connecting plates of the rear base plate of new energy vehicles, as well as the requirements of the refined appearance, clear wheels, uniform wall thickness and stable dimensionality.

Method used

A casting mold including the lower mold and the upper mold is designed. A left and right connecting plate cavity is formed between the molds, and a left and right casting ports are provided to communicate with the casting. Combined with the heating pipe and the feeding mechanism, the solid solution time treatment of the casting and high-quality casting are realized.

Benefits of technology

The mechanical properties of the castings are achieved to meet the requirements, while ensuring the product appearance is complete and bright, the wheels are clear, the wall thickness is uniform, and the dimensions are stable.

✦ Generated by Eureka AI based on patent content.

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Abstract

A casting mold for a left connecting plate and a right connecting plate of an upper cross beam of a rear bottom plate for a new energy automobile comprises a lower mold body and an upper mold body arranged on the lower mold body, and a left connecting plate cavity and a right connecting plate cavity are formed between the lower mold body and the upper mold body; a left pouring gate and a right pouring gate which are communicated with the left connecting plate cavity and the right connecting plate cavity are formed in one side of the lower die body and one side of the upper die body, a pouring ladle is arranged on the lower die body, and the left pouring gate and the right pouring gate are both communicated with the pouring ladle; therefore, the casting can be subjected to solid solution time treatment, the mechanical property is met, and meanwhile the requirements for finished and bright appearance, clear outline, uniform wall thickness and stable size of a product are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a casting mould for left and right connecting plates of a cross beam on a rear floor panel for new energy vehicles. Background Art

[0002] Casting is one of the earliest metal heat processing technologies mastered by humans, with a history of approximately 6,000 years. Casting is a method of pouring liquid metal into a casting cavity that is adapted to the shape of the part, and then waiting for it to cool and solidify to obtain a part or blank.

[0003] In the field of new energy vehicles, reducing weight by lightweighting component materials has become the main technical solution for weight reduction. Conventional (national standard) cast aluminum alloys can achieve this in form, but cannot meet the requirements in terms of mechanical properties.

[0004] Although existing aluminum-silicon alloys have excellent casting properties, their mechanical properties are not ideal and their elongation is low. When the tensile strength is high, the elongation is even lower.

[0005] In addition, existing casting molds cannot simultaneously meet the requirements of product appearance finishing and brightness, clear contours, uniform wall thickness, and dimensional stability. Utility Model Content

[0006] The technical problem to be solved by the utility model is to provide a casting mold for left and right connecting plates of a cross beam on a rear floor panel for a new energy vehicle.

[0007] The technical solution adopted by the utility model to solve the technical problem is:

[0008] A casting mold for left and right connecting plates of a cross beam on a rear floor panel for new energy vehicles comprises a lower mold body and an upper mold body arranged on the lower mold body, wherein a left connecting plate cavity and a right connecting plate cavity are formed between the lower mold body and the upper mold body; a left casting port and a right casting port connected to the left connecting plate cavity and the right connecting plate cavity are opened on one side of the lower mold body and the upper mold body, a ladle is provided on the lower mold body, and the left casting port and the right casting port are both connected to the ladle.

[0009] In one embodiment, an upper left template and an upper right template are provided on both sides of the upper mold body, and the upper left template and the upper right template are fixedly connected to the upper mold body through an upper connecting rod.

[0010] In one embodiment, an upper ejector plate is provided above the upper mold body and below between the upper left template and the upper right template, and an upper ejector rod fixing plate is provided below the upper ejector plate.

[0011] In one embodiment, the upper push rod fixing plate is connected to a plurality of upper push rods on one side facing the upper mold body, and the upper mold body is provided with a plurality of upper through holes for the plurality of upper push rods to pass through; the plurality of upper through holes are respectively located in the left connecting plate cavity and the right connecting plate cavity.

[0012] In one embodiment, the upper mold body is provided with a plurality of longitudinal through holes, and the plurality of longitudinal through holes are used to place heating tubes.

[0013] In one embodiment, a left lower template and a right lower template are provided below both sides of the lower mold body, and the left lower template and the right lower template are fixedly connected to the lower mold body through lower connecting rods.

[0014] In one embodiment, a lower ejector plate is provided above the lower mold body and below between the lower left template and the lower right template, and a lower ejector rod fixing plate is provided below the lower ejector plate.

[0015] In one embodiment, the lower push rod fixing plate is connected to a plurality of lower push rods on one side facing the lower mold body, and the lower mold body is provided with a plurality of lower through holes for the plurality of lower push rods to pass through; the plurality of lower through holes are respectively located in the left connecting plate cavity and the right connecting plate cavity.

[0016] In one embodiment, the lower mold body is provided with a plurality of transverse through holes, and the plurality of transverse through holes are used to place heating tubes.

[0017] In one embodiment, the lower mold body is a structure with protrusions on both sides and a groove in the middle, the upper mold body is a structure with a protrusion in the middle, locking bolts are provided on both sides of the lower mold body, and threaded holes matching the locking bolts are provided on both sides of the upper mold body.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] The utility model comprises a lower mold body and an upper mold body arranged on the lower mold body, and a left connecting plate cavity and a right connecting plate cavity are formed between the lower mold body and the upper mold body; a left casting port and a right casting port connected to the left connecting plate cavity and the right connecting plate cavity are opened on one side of the lower mold body and the upper mold body, and a ladle is provided on the lower mold body, and the left casting port and the right casting port are both connected to the ladle; thereby, the casting can be subjected to a solution time treatment to achieve satisfactory mechanical properties, while meeting the requirements of a finished and bright appearance, clear contours, uniform wall thickness, and stable dimensions of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front view structural diagram of an embodiment of the utility model;

[0021] Figure 2 For this utility model Figure 1A schematic diagram of a front cross-sectional structure;

[0022] Figure 3 For this utility model Figure 1 Schematic diagram of the back structure;

[0023] In the figure: 10. lower mold body, 11. lower left template, 12. lower right template, 13. lower connecting rod, 14. lower ejector rod, 15. lower ejector rod fixing plate, 16. lower ejector rod, 16-1. lower reset rod, 17. lower through hole, 18. transverse through hole, 20. upper mold body, 21. upper left template, 22. upper right template, 23. upper connecting rod, 24. upper ejector rod, 25. upper ejector rod fixing plate, 26. upper ejector rod, 26-1. upper reset rod, 27. upper through hole, 28. longitudinal through hole, 30. left connecting plate cavity, 31. left casting gate, 40. right connecting plate cavity, 41. right casting gate, 50. ladle, 60. locking bolt. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Example

[0026] like Figure 1-3 As shown, this embodiment includes a lower mold body 10, an upper mold body 20 arranged on the lower mold body 10, and a left upper mold body 21 and a right upper mold body 22 are provided on both sides of the upper mold body 20. The left upper mold body 21 and the right upper mold body 22 are fixedly connected to the upper mold body 20 through an upper connecting rod 23; in this embodiment, three stepped countersunk holes and two half-side holes are drilled on the upper left mold body 21 and the upper right mold body 22; among them, the three stepped countersunk holes are fixedly connected to the upper connecting rod 23, and the two half-side holes are connected to the upper mold of the casting machine;

[0027] A left lower template 11 and a right lower template 12 are provided on both sides of the lower mold body 10. The left lower template 11 and the right lower template 12 are fixedly connected to the lower mold body 10 through a lower connecting rod 13. In this embodiment, three stepped countersunk holes and two half-side holes are drilled on the left lower template 11 and the right lower template 12. Among them, the three stepped countersunk holes are fixedly connected to the lower connecting rod 13, and the two half-side holes are connected to the lower mold of the casting machine.

[0028] Thus, the lower mold body 10 and the upper mold body 20 are controlled to be pressed against or separated from each other by the operation of the casting machine.

[0029] A left connecting plate cavity 30 and a right connecting plate cavity 40 are formed between the lower mold body 10 and the upper mold body 20; that is, the left connecting plate cavity 30 and the right connecting plate cavity 40 are formed when the lower mold body 10 and the upper mold body 20 are pressed against each other, and a left casting port 31 and a right casting port 41 communicating with the left connecting plate cavity 30 and the right connecting plate cavity 40 are opened on one side of the lower mold body 10 and the upper mold body 20, and a ladle 50 is provided on the lower mold body 10, and the left casting port 31 and the right casting port 41 are both communicated with the ladle 50; thus, by rotating the angle of the lower mold body 10 and the upper mold body 20 by the casting machine, and by pouring the casting material into the ladle 50, the casting material in the ladle 50 enters the left connecting plate cavity 30 and the right connecting plate cavity 40 along the left casting port 31 and the right casting port 41 respectively for casting, and then waits for cooling;

[0030] A plurality of longitudinal through holes 28 are provided on the upper mold body 20, and the plurality of longitudinal through holes 28 are used to place heating tubes; a plurality of transverse through holes 18 are provided on the lower mold body 10, and the plurality of transverse through holes 18 are used to place heating tubes; thus, according to needs, the heating tubes are placed in the plurality of longitudinal through holes 28 and the plurality of transverse through holes 18 to heat the left connecting plate and the right connecting plate during casting to meet quality requirements.

[0031] An upper ejector plate 24 is provided above the upper mold body 20 and below between the upper left mold plate 21 and the upper right mold plate 22. An upper ejector rod fixing plate 25 is provided below the upper ejector plate 24. In this embodiment, the upper ejector plate 24 is fixedly connected to the upper ejector rod fixing plate 25.

[0032] A plurality of upper ejector rods 26 are connected to the upper mold body 20 on one side of the upper ejector rod fixing plate 25, and a plurality of upper through holes 27 for the plurality of upper ejector rods 26 to pass through are opened on the upper mold body 20; the plurality of upper through holes 27 are respectively located in the left connecting plate cavity 30 and the right connecting plate cavity 40; therefore, when the left connecting plate and the right connecting plate need to be taken out of the casting mold, when the left connecting plate and the right connecting plate are adhered to the upper mold body 20, the upper ejector rod in the casting machine presses the upper ejector plate 24, and the upper ejector plate 24 is pressed down, so that the plurality of upper through holes 27 passed by the plurality of upper ejector rods 26 are passed through, and the left connecting plate and the right connecting plate are squeezed, so that the left connecting plate and the right connecting plate are separated from the upper mold body 20, thereby realizing unloading;

[0033] In this embodiment, a plurality of upper reset rods 26-1 are connected to the upper mold body 20 on the side of the upper ejector rod fixing plate 25, and a plurality of upper reset through holes for the plurality of upper reset rods 26-1 to pass through are opened on the upper mold body 20; in this embodiment, the upper reset rods 26-1 are fixedly connected to the upper ejector rod fixing plate 25 by upper reset springs; thus, when the plurality of upper ejector rods 26 pass through the plurality of upper through holes 27 and squeeze the left connecting plate and the right connecting plate so that the left connecting plate and the right connecting plate are separated from the upper mold body 20 and the material is discharged, the plurality of upper reset rods 26-1 are reset by elastic force, so that the plurality of upper ejector rods 26 return to the plurality of upper through holes 27, thereby not affecting the casting of the casting mold;

[0034] A lower ejector plate 14 is provided above the lower mold body 10 and below the lower left mold plate 11 and the lower right mold plate 12. A lower ejector rod fixing plate 15 is provided below the lower ejector plate 14. A plurality of lower ejector rods 16 are connected to the lower ejector rod fixing plate 15 on the side facing the lower mold body 10. The lower mold body 10 is provided with a plurality of lower through holes 17 for the plurality of lower ejector rods 16 to pass through. The plurality of lower through holes 17 are respectively located in the left connecting plate cavity 30 and the right connecting plate cavity 40.

[0035] Thus, when the left connecting plate and the right connecting plate need to be taken out of the casting mold, when the left connecting plate and the right connecting plate are adhered to the lower mold body 10, the lower ejector plate 14 is pressed by the lower ejector rods in the casting machine, and the lower ejector plate 14 rises, so that the plurality of lower ejector rods 16 pass through the plurality of lower through holes 17 and squeeze the left connecting plate and the right connecting plate, so that the left connecting plate and the right connecting plate are separated from the lower mold body 10, thereby realizing the unloading;

[0036] In this embodiment, a plurality of lower reset rods 16-1 are connected to the lower mold body 10 on the side of the lower ejector rod fixing plate 15, and a plurality of lower reset through holes for the plurality of lower reset rods 16-1 to pass through are opened on the lower mold body 10; in this embodiment, the lower reset rods 16-1 are fixedly connected to the lower ejector rod fixing plate 15 by lower reset springs; thus, when the plurality of lower ejector rods 16 pass through the plurality of lower through holes 17 and squeeze the left connecting plate and the right connecting plate so that the left connecting plate and the right connecting plate are separated from the lower mold body 10 and the material is discharged, the plurality of lower reset rods 16-1 are reset by elastic force, so that the plurality of lower ejector rods 16 return to the plurality of reset lower through holes 17, thereby not affecting the casting of the casting mold;

[0037] In addition, the lower mold body 10 is a structure with raised sides and a groove in the middle, and the upper mold body 20 is a structure with a raised middle. Locking bolts 60 are provided on both sides of the lower mold body 10, and threaded holes matching the locking bolts 60 are provided on both sides of the upper mold body 20; thus, the lower mold body 10 and the upper mold body 20 can be further fixed by the locking bolts 60.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the technical solutions of the present invention have been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A casting mold for left and right connecting plates of the crossbeam on the rear floor of a new energy vehicle, characterized by: The invention comprises a lower mold body (10) and an upper mold body (20) arranged on the lower mold body (10), wherein a left connecting plate cavity (30) and a right connecting plate cavity (40) are formed between the lower mold body (10) and the upper mold body (20); a left casting port (31) and a right casting port (41) communicating with the left connecting plate cavity (30) and the right connecting plate cavity (40) are provided on one side of the lower mold body (10) and the upper mold body (20); a ladle (50) is provided on the lower mold body (10), and the left casting port (31) and the right casting port (41) are both communicated with the ladle (50).

2. The casting mold for the left and right connecting plates of the crossbeam on the rear floor of a new energy vehicle according to claim 1 is characterized by: A left upper template (21) and a right upper template (22) are provided on both sides of the upper mold body (20), and the left upper template (21) and the right upper template (22) are fixedly connected to the upper mold body (20) through an upper connecting rod (23).

3. The casting mold for the left and right connecting plates of the cross beam on the rear floor of a new energy vehicle according to claim 2, characterized in that: An upper ejector plate (24) is provided above the upper mold body (20) and below between the upper left mold plate (21) and the upper right mold plate (22), and an upper ejector rod fixing plate (25) is provided below the upper ejector plate (24).

4. The casting mold for the left and right connecting plates of the cross beam on the rear floor of a new energy vehicle according to claim 3, characterized in that: The upper ejector rod fixing plate (25) is connected to a plurality of upper ejector rods (26) on one side facing the upper mold body (20), and the upper mold body (20) is provided with a plurality of upper through holes (27) for the plurality of upper ejector rods (26) to pass through; the plurality of upper through holes (27) are respectively located in the left connecting plate cavity (30) and the right connecting plate cavity (40).

5. The casting mold for the left and right connecting plates of the cross beam on the rear floor for new energy vehicles according to claim 4, characterized in that: The upper mold body (20) is provided with a plurality of longitudinal through holes (28), and the plurality of longitudinal through holes (28) are used for placing heating tubes.

6. The casting mold for the left and right connecting plates of the cross beam on the rear floor of a new energy vehicle according to claim 1, characterized in that: A left lower template (11) and a right lower template (12) are provided below both sides of the lower mold body (10), and the left lower template (11) and the right lower template (12) are fixedly connected to the lower mold body (10) via a lower connecting rod (13).

7. The casting mold for the left and right connecting plates of the cross beam on the rear floor of a new energy vehicle according to claim 6, characterized in that: A lower ejector plate (14) is provided above the lower mold body (10) and below between the left lower mold plate (11) and the right lower mold plate (12), and a lower ejector rod fixing plate (15) is provided below the lower ejector plate (14).

8. The casting mold for the left and right connecting plates of the cross beam on the rear floor of a new energy vehicle according to claim 7, characterized in that: The lower ejector rod fixing plate (15) is connected to a plurality of lower ejector rods (16) on one side facing the lower mold body (10), and the lower mold body (10) is provided with a plurality of lower through holes (17) for the plurality of lower ejector rods (16) to pass through; the plurality of lower through holes (17) are respectively located in the left connecting plate cavity (30) and the right connecting plate cavity (40).

9. The casting mold for the left and right connecting plates of the cross beam on the rear floor of a new energy vehicle according to claim 8, characterized in that: The lower mold body (10) is provided with a plurality of transverse through holes (18), and the plurality of transverse through holes (18) are used for placing heating tubes.

10. The casting mold for the left and right connecting plates of the cross beam on the rear floor for new energy vehicles according to claim 9, characterized in that: The lower mold body (10) is a structure with protrusions on both sides and a groove in the middle, and the upper mold body (20) is a structure with a protrusion in the middle. Locking bolts (60) are provided on both sides of the lower mold body (10), and threaded holes matching the locking bolts (60) are provided on both sides of the upper mold body (20).