Lead arm structure of semi-automatic micro spot welder
By designing the lead arm structure of the semi-automatic micro-spot welding machine, the problems of unsmooth wire traction and inaccurate base movement are solved, automatic feeding and precise positioning are achieved, welding efficiency and stability are improved, and different welding needs are adapted.
Patent Information
- Application Number
- CN202422522328.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-18
AI Technical Summary
When the semi-automatic microspot welding machine welds wires, the wires are not traction smoothly, stuck or distorted, resulting in breakage and inaccurate movement of the substrate, which affects the welding continuity and quality.
The semi-automatic micro-spot welding machine lead arm structure is designed, including feed welding components and lifting components. Through the coordinated work of multiple components, it realizes automatic feeding and welding, precise positioning and efficient welding, and adopts high-quality materials and modular design for easy maintenance.
It realizes automatic feeding and precise positioning of welding, improves production efficiency, reduces maintenance costs, adapts to different welding needs, and ensures the stability and accuracy of welding.
Smart Images

Figure CN223222648U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding, and in particular relates to a lead arm structure of a semi-automatic micro spot welding machine. Background Art
[0002] A micro-spot welder is a small, lightweight and efficient resistance welding device. The following is a detailed introduction to the micro-spot welder: The micro-spot welder uses the electrothermal effect to convert electrical energy into thermal energy, thereby achieving the welding of metal materials. Specifically, it uses current to transfer to the weldment through the electrode to form an arc. Through the high temperature of the arc, the metal material is locally melted, and then cooled and solidified to achieve welding. During the welding process, parameters such as power supply, current control, electrode contact, heat transfer, melting and cooling, and pressure control are precisely controlled to ensure the quality and effect of welding.
[0003] The welding wire is not pulled smoothly, and the wire pulling mechanism has design defects: When the semi-automatic micro-spot welding machine is pulling the welding wire, if the pulling mechanism is not designed reasonably, the wire may get stuck or twisted during the pulling process. This situation will increase the risk of wire breakage and affect the continuity and quality of welding. The wire material does not match the pulling speed: different welding wires have different hardness and toughness. If the pulling speed is too fast or too slow, the wire may not be able to adapt to the pulling force and break. Therefore, it is necessary to select a suitable pulling speed according to the material and characteristics of the wire. The substrate movement is not efficient. The wear of the traction mechanism may cause the wire to be pulled unevenly; the wear of the moving mechanism may cause the substrate to move inaccurately. Utility Model Content
[0004] The purpose of the utility model is to provide a lead arm structure of a semi-automatic micro spot welding machine, aiming to solve the problems raised by the background technology.
[0005] Semi-automatic micro spot welding machine lead arm structure, including:
[0006] case;
[0007] The feeding and welding assembly is arranged inside the shell, wherein: the feeding and welding assembly includes a moving arm, a lifting platform, a U-shaped ring, a pressure spiral block, a side plate, a first mounting frame, a second mounting frame, a clamping plate, a limiting knife, a spring shell, a lifting rod, an inner lifting plate, a first welding frame, a second welding frame, a first spot welding chopping knife, a second spot welding chopping knife, a conveying hole, a traction hole, an extrusion groove, a guide tube and a lifting assembly, the moving arm is fixedly arranged at an edge of one side of the outer wall of the lifting platform, the lifting platform is slidably embedded in one side of the outer wall of the shell through a guide rail, the U-shaped ring is fixedly arranged at the bottom of the outer wall of the moving arm, the pressure spiral block is embedded in the slot at the top of the outer wall of the moving arm, the side plate is fixedly arranged at one side of the outer wall of the moving arm, the lifting rod is slidably embedded in the inner wall of the U-shaped ring, the inner lifting plate is fixedly arranged at one side of the outer wall of the lifting rod, and the inner lifting plate is slidably embedded in the inner wall of the U-shaped ring. The rail is slidably embedded in the inner wall of the side plate, the first mounting bracket is slidably embedded in the slot at one end of the moving arm, the second mounting bracket is fixedly arranged on the outer wall of the first mounting bracket, the clamping plate is fixedly arranged on the outer wall of the second mounting bracket, the limiting knife is embedded in the inner wall of the clamping plate, the spring shell is embedded in the top of the outer wall of the moving arm, the first welding bracket and the second welding bracket are respectively fixedly arranged on both sides of the outer wall of the lifting rod, the first spot welding knife and the second spot welding knife are both embedded in the gap slot formed by the first welding bracket and the second welding bracket, the conveying hole and the traction hole are both provided on the inner wall of the second spot welding knife, the extrusion groove is provided on the outer wall of the bottom end of the second spot welding knife, the guide tube is embedded in the slot on the inner wall of one end of the moving arm, the guide tube is located above the first spot welding knife and the second spot welding knife, and the lifting assembly is provided inside the shell;
[0008] A moving platform is slidably embedded in the top of the outer wall of the housing;
[0009] A chuck is fixedly arranged on the top of the outer wall of the movable platform.
[0010] Furthermore, a display body is embedded in one side of the outer wall of the shell, and a binocular microscope is inserted into the outer wall of the shell through rotation of a bracket.
[0011] Furthermore, the lifting assembly includes a lifting motor, a lifting screw and a driving cylinder. The lifting motor is fixedly arranged on the outer wall of the shell, the lifting screw is fixedly arranged on the outer wall of the output end of the lifting motor, the driving cylinder is fixedly arranged on the outer wall of the shell, and the output end of the driving cylinder is fixedly arranged on the bottom edge of the outer wall of the movable arm.
[0012] Furthermore, the lifting screw is threadedly connected to the inner wall of the movable arm.
[0013] Furthermore, threaded holes are provided on the tops of the outer walls of the first welding frame and the second welding frame, and the threaded holes are used for electrical connection of cables to an external spot welding control host.
[0014] Furthermore, a hole is provided on the outer wall of the lifting platform, and the hole is used for installing cables.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The feeding and welding components automate feeding and welding, and precise positioning and efficient welding improve production efficiency. The winding components manage welding wires in an orderly manner to avoid interference and protect the wires. The overall modular design facilitates maintenance and upgrades, reducing maintenance costs. High-quality materials ensure equipment durability, and flexible adjustments can be made to meet different welding requirements to ensure that the welding position is highly adjustable. This welder is easy to operate and has high welding accuracy, and is widely used in the field of precision manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a three-dimensional diagram of the utility model;
[0019] Figure 2 A perspective view of the movable arm of the present invention;
[0020] Figure 3 A three-dimensional diagram of the side panel of the present invention;
[0021] Figure 4 This is a three-dimensional diagram of the first welding frame of the present invention;
[0022] Figure 5 This is a three-dimensional diagram of the limit knife of the utility model;
[0023] Figure 6 This is a three-dimensional diagram of the lifting screw of the utility model;
[0024] Figure 7 It is an enlarged schematic diagram of the utility model A.
[0025] In the figure: 1. Shell; 2. Moving table; 3. Chuck; 4. Moving arm; 101. Display body; 102. Binocular microscope; 401. Lifting table; 402. U-shaped ring; 403. Pressure screw block; 404. Side plate; 405. First mounting frame; 406. Second mounting frame; 407. Clamping plate; 408. Limit knife; 409. Spring housing; 4010. Lifting rod; 4011. Inner lifting plate; 4012. First welding frame; 4013. Second welding frame; 4014. First spot welding chopper; 4015. Second spot welding chopper; 4016. Delivery hole; 4017. Lifting motor; 4018. Lifting screw rod; 4019. Driving cylinder; 4020. Traction hole; 4021. Extrusion groove; 4022. Guide tube. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0029] See also Figure 1-7 , the technical solutions provided in this embodiment are as follows:
[0030] Semi-automatic micro spot welding machine lead arm structure, including:
[0031] Shell 1;
[0032] The feeding and welding assembly is arranged inside the housing 1, wherein: the feeding and welding assembly includes a moving arm 4, a lifting platform 401, a U-shaped ring 402, a pressure screw block 403, a side plate 404, a first mounting frame 405, a second mounting frame 406, a clamping plate 407, a limit knife 408, a spring shell 409, a lifting rod 4010, an inner lifting plate 4011, a first welding frame 4012, a second welding frame 4013, a first spot welding chopper 4014, a second spot welding chopper 4015, a conveying hole 4016, a traction hole 4020, and an extrusion groove 402 1. Guide tube 4022 and lifting assembly, the movable arm 4 is fixedly arranged at the edge of one side of the outer wall of the lifting platform 401, the lifting platform 401 is slidably embedded in one side of the outer wall of the shell 1 through the guide rail, the U-shaped ring 402 is fixedly arranged at the bottom of the outer wall of the movable arm 4, the pressure screw block 403 is embedded in the slot at the top of the outer wall of the movable arm 4, the side plate 404 is fixedly arranged at one side of the outer wall of the movable arm 4, the lifting rod 4010 is slidably embedded in the inner wall of the U-shaped ring 402, the inner lifting plate 4011 is fixedly arranged at one side of the outer wall of the lifting rod 4010, and the inner lifting plate 4011 is fixedly arranged at one side of the outer wall of the lifting rod 4010. The lowering plate 4011 is slidably embedded in the inner wall of the side plate 404 through a guide rail, the first mounting bracket 405 is slidably embedded in the slot at one end of the movable arm 4, the second mounting bracket 406 is fixedly arranged on the outer wall of the first mounting bracket 405, the clamping plate 407 is fixedly arranged on the outer wall of the second mounting bracket 406, the limiting knife 408 is embedded in the inner wall of the clamping plate 407, the spring shell 409 is embedded in the top of the outer wall of the movable arm 4, the first welding bracket 4012 and the second welding bracket 4013 are respectively fixedly arranged on both sides of the outer wall of the lifting rod 4010, and the first point The welding blade 4014 and the second spot welding blade 4015 are both embedded in the gap slot formed by the first welding frame 4012 and the second welding frame 4013. The conveying hole 4016 and the traction hole 4020 are both provided on the inner wall of the second spot welding blade 4015. The extrusion groove 4021 is provided on the outer wall of the bottom end of the second spot welding blade 4015. The guide tube 4022 is embedded in the inner wall slot of one end of the movable arm 4. The guide tube 4022 is located above the first spot welding blade 4014 and the second spot welding blade 4015. The lifting assembly is provided inside the housing 1.
[0033] A moving platform 2 is slidably embedded in the top of the outer wall of the housing 1;
[0034] A chuck 3 is fixedly mounted on the top of the outer wall of the movable platform 2 .
[0035] In the specific embodiment of the present invention, the feeding and welding assembly of the semi-automatic micro spot welding machine is cleverly designed through the feeding and welding assembly, which integrates multiple functions into one. It has significant advantages, which are specifically manifested in the following aspects: Multi-component collaborative work: the feeding and welding assembly integrates multiple components such as the moving arm 4, the lifting platform 401, the U-shaped ring 402, the pressure spiral block 403, the side plate 404, the mounting frame, the clamping plate 407, the limit knife 408, the spring shell 409, the lifting rod 4010, the inner lifting plate 4011, the welding frame, the spot welding chopper and the like. These components are highly integrated and automated through precise mechanical design and electrical control. Automatic feeding and welding: through the coordinated movement of the moving arm 4 and the lifting platform 401, the material to be welded can be automatically fed to the welding machine. The welding material is transported to the specified position and stably clamped by the clamping plate 407 and the limiting knife 408. At the same time, the precise control of the lifting assembly enables the spot welding knife to accurately spot weld the welding parts, thereby realizing the integrated operation of automatic feeding and welding. Precise positioning: the moving arm 4 and the lifting platform 401 are embedded in the shell 1 through the sliding guide rails, ensuring the smoothness and accuracy of the movement. At the same time, the design of the first mounting bracket 405 and the second mounting bracket 406 enables the clamping plate 407 to be accurately positioned on the material to be welded, thereby ensuring the accuracy and consistency of the welding. Stable clamping: the clamping plate 407 achieves stable clamping of the welding material through the design of the limiting knife 408 and the spring shell 409. This design can not only effectively prevent 4010。 To adjust the distance between the spot welding chopper and the welding material, this design enables the feeding welding assembly to adapt to welding materials of different sizes and shapes, improves the versatility and flexibility of the equipment, and optimizes the structure and is easy to maintain. Structural optimization: The various components of the feeding welding assembly are formed into a compact and stable structure through precise machining and assembly. This design not only saves space, but also improves the stability and durability of the equipment. Easy maintenance: The design of the feeding welding assembly takes into account the need for easy maintenance. The connection and disassembly between the various components are relatively simple, which is convenient for daily maintenance and maintenance. At the same time, key components such as lifting components, spot welding choppers, etc. are made of high-quality materials to ensure the long-term stable operation of the equipment. The winding assembly is located inside the shell 1.
[0036] Specifically, a display main body 101 is embedded in one side of the outer wall of the housing 1 , and a binocular microscope 102 is rotatably inserted into the outer wall of the housing 1 through a bracket.
[0037] In a specific embodiment of the present invention, a binocular microscope 102 is rotatably inserted into the outer wall of the housing 1 through a bracket, which facilitates visual quality inspection.
[0038] Specifically, the lifting assembly includes a lifting motor 4017, a lifting screw 4018 and a driving cylinder 4019. The lifting motor 4017 is fixedly arranged on the outer wall of the shell 1, the lifting screw 4018 is fixedly arranged on the outer wall of the output end of the lifting motor 4017, the driving cylinder 4019 is fixedly arranged on the outer wall of the shell 1, and the output end of the driving cylinder 4019 is fixedly arranged on the bottom edge of the outer wall of the movable arm 4.
[0039] In a specific embodiment of the present invention, the output end of the driving cylinder 4019 is fixedly arranged at the bottom edge of the outer wall of the movable arm 4, which can assist in lifting and lowering limitation and auxiliary.
[0040] Specifically, the lifting screw 4018 is threadedly connected to the inner wall of the movable arm 4.
[0041] In a specific embodiment of the present invention, the lifting screw 4018 is threadedly connected to the inner wall of the movable arm 4, so as to achieve high-precision driving.
[0042] Specifically, threaded holes are provided on the top of the outer walls of the first welding frame 4012 and the second welding frame 4013 , and the threaded holes are used for electrical connection of cables to an external spot welding control host.
[0043] In a specific embodiment of the present invention, the threaded hole is used for electrically connecting the cable to the external spot welding control host, which can ensure the stability of the electrical connection.
[0044] Specifically, a hole is provided on the outer wall of the lifting platform 401 , and the hole is used for installing cables.
[0045] In a specific embodiment of the present invention, holes are provided on the outer wall of the lifting platform 401 for installing cables, thereby ensuring stable storage, installation and protection of the cables.
[0046] Working principle:
[0047] Through the feeding and welding assembly, the feeding and welding assembly of the semi-automatic micro spot welding machine is cleverly designed and integrates multiple functions in one. Its advantages are significant, which are specifically manifested in the following aspects: Multi-component collaborative work: the feeding and welding assembly integrates the moving arm 4, the lifting platform 401, the U-shaped ring 402, the pressure spiral block 403, the side plate 404, the mounting frame, the clamping plate 407, the limit knife 408, the spring shell 409, the lifting rod 4010, the inner lifting plate 4011, the welding frame, the spot welding chopper and other components. These components are highly integrated and automated through precise mechanical design and electrical control. Automatic feeding and welding: through the coordinated movement of the moving arm 4 and the lifting platform 401, the material to be welded can be automatically transported to the designated position , and stably clamped by the clamping plate 407 and the limiting knife 408. At the same time, the precise control of the lifting assembly enables the spot welding knife to accurately spot weld the welding parts, thereby realizing the integrated operation of automatic feeding and welding, precise positioning: the moving arm 4 and the lifting platform 401 are embedded in the shell 1 through the sliding guide rails, ensuring the smoothness and accuracy of the movement. At the same time, the design of the first mounting bracket 405 and the second mounting bracket 406 enables the clamping plate 407 to be accurately positioned on the material to be welded, thereby ensuring the accuracy and consistency of the welding, stable clamping: the clamping plate 407 achieves stable clamping of the welding material through the design of the limiting knife 408 and the spring shell 409. This design can not only effectively prevent the material from being damaged during the welding process, but also effectively prevent the material from being damaged during the welding process. The movement or deformation of the material can also improve the stability and reliability of welding. Efficient welding: the first welding frame 4012 and the second welding frame 4013 are respectively embedded with a first spot welding chopper 4014 and a second spot welding chopper 4015. Through the precise control of the lifting component, fast and efficient spot welding of the welding parts can be achieved. At the same time, the design of the feeding hole 4016 and the traction hole 4020 allows the welding material to easily enter and exit the welding area, thereby improving the welding efficiency. Flexible adjustment: the design of the pressure screw block 403 and the lifting rod 4010 allows the feeding welding assembly to be flexibly adjusted according to the welding requirements. By rotating the pressure screw block 403, the size of the clamping force can be adjusted; by moving the lifting rod 4010 up and down, the pressure The distance between the spot welding chopper and the welding material. This design enables the feeding welding assembly to adapt to welding materials of different sizes and shapes, improving the versatility and flexibility of the equipment, structural optimization and easy maintenance. Structural optimization: The various components of the feeding welding assembly are formed into a compact and stable structure through precise machining and assembly. This design not only saves space, but also improves the stability and durability of the equipment. Easy maintenance: The design of the feeding welding assembly takes into account the need for easy maintenance. The connection and disassembly between the various components are relatively simple, which is convenient for daily maintenance and maintenance. At the same time, key components such as lifting components, spot welding choppers, etc. are made of high-quality materials to ensure the long-term stable operation of the equipment. The winding assembly is located inside the shell 1.
[0048] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. The lead arm structure of the semi-automatic micro spot welding machine is characterized by: include: Housing (1); A feeding and welding assembly is provided inside a housing (1), wherein the feeding and welding assembly comprises a moving arm (4), a lifting platform (401), a U-shaped ring (402), a pressure screw block (403), a side plate (404), a first mounting frame (405), a second mounting frame (406), a clamping plate (407), a limiting knife (408), a spring shell (409), a lifting rod (4010), an inner lifting plate (4011), a first welding frame (4012), a second welding frame (4013), a first spot welding chopping knife (4014), a second spot welding chopping knife (4015), a conveying hole (4016), a traction hole (4020), and an extrusion groove (4021). , a guide tube (4022) and a lifting assembly, the movable arm (4) is fixedly arranged at an edge of one side of the outer wall of the lifting platform (401), the lifting platform (401) is slidably embedded in one side of the outer wall of the shell (1) through a guide rail, the U-shaped ring (402) is fixedly arranged at the bottom of the outer wall of the movable arm (4), the pressure spiral block (403) is embedded in the top slot of the outer wall of the movable arm (4), the side plate (404) is fixedly arranged at one side of the outer wall of the movable arm (4), the lifting rod (4010) is slidably embedded in the inner wall of the U-shaped ring (402), the inner lifting plate (4011) is fixedly arranged at one side of the outer wall of the lifting rod (4010), the The inner lifting plate (4011) is slidably embedded in the inner wall of the side plate (404) through a guide rail, the first mounting frame (405) is slidably embedded in the slot at one end of the movable arm (4), the second mounting frame (406) is fixedly arranged on the outer wall of the first mounting frame (405), the clamping plate (407) is fixedly arranged on the outer wall of the second mounting frame (406), the limiting knife (408) is embedded in the inner wall of the clamping plate (407), the spring shell (409) is embedded in the top of the outer wall of the movable arm (4), the first welding frame (4012) and the second welding frame (4013) are respectively fixedly arranged on both sides of the outer wall of the lifting rod (4010), The first spot welding knife (4014) and the second spot welding knife (4015) are both embedded in the gap slot formed by the first welding frame (4012) and the second welding frame (4013); the conveying hole (4016) and the traction hole (4020) are both opened on the inner wall of the second spot welding knife (4015); the extrusion groove (4021) is opened on the outer wall of the bottom end of the second spot welding knife (4015); the guide tube (4022) is embedded in the inner wall slot of one end of the movable arm (4); the guide tube (4022) is located above the first spot welding knife (4014) and the second spot welding knife (4015); and the lifting assembly is arranged inside the shell (1); A moving platform (2) is slidably embedded in the top of the outer wall of the housing (1); A chuck (3) is fixedly provided on the top of the outer wall of the movable platform (2).
2. The lead arm structure of the semi-automatic micro spot welding machine according to claim 1, characterized in that: A display main body (101) is embedded on one side of the outer wall of the shell (1), and a binocular microscope (102) is rotatably inserted into the outer wall of the shell (1) through a bracket.
3. The lead arm structure of the semi-automatic micro spot welding machine according to claim 2, characterized in that: The lifting assembly comprises a lifting motor (4017), a lifting screw (4018) and a driving cylinder (4019), wherein the lifting motor (4017) is fixedly arranged on the outer wall of the housing (1), the lifting screw (4018) is fixedly arranged on the outer wall of the output end of the lifting motor (4017), the driving cylinder (4019) is fixedly arranged on the outer wall of the housing (1), and the output end of the driving cylinder (4019) is fixedly arranged on the bottom edge of the outer wall of the moving arm (4).
4. The lead arm structure of a semi-automatic micro spot welding machine according to claim 3, characterized in that: The lifting screw (4018) is threadedly connected to the inner wall of the moving arm (4).
5. The lead arm structure of the semi-automatic micro spot welding machine according to claim 4, characterized in that: Threaded holes are provided on the top of the outer walls of the first welding frame (4012) and the second welding frame (4013), and the threaded holes are used for electrical connection of cables to an external spot welding control host.
6. The lead arm structure of a semi-automatic micro spot welding machine according to claim 5, characterized in that: The outer wall of the lifting platform (401) is provided with a hole, and the outer wall of the lifting platform (401) is provided with a hole for installing a cable.