Side wall reverse machining device

Through the modular structure of the side wall reverse position processing device, the problem of excessive side wall processing tooling in EMU manufacturing is solved, and efficient versatility and simplified replacement efficiency of multi-mode processing are achieved.

CN223222866UActive Publication Date: 2025-08-15BOMBARDIER SIFANG QINGDAO TRANSPORTATION
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Patent Information

Application Number
CN202421864870.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-08-15
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In the prior art, side wall processing in EMU manufacturing requires two sets of reverse-position processing tooling, resulting in excessive FOOKE machining centers, affecting the workshop area utilization rate and production plan, and the tool replacement efficiency is low.

Method used

The side wall reverse processing device adopts a modular structure, including a bottom linear guide rail and sliding cross beam arranged side by side, and the side walls are fixed and clamped through hydraulic and pneumatic devices, supporting the processing needs of multiple models.

Benefits of technology

It improves the versatility and work efficiency of side wall processing, reduces the occupation of machining center, simplifies the tooling replacement process, and is suitable for multi-vehicle EMU manufacturing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a side wall reverse machining device, and relates to the technical field of motor train unit manufacturing, the machining device comprises a pair of bottom linear guide rails arranged side by side; the cross beams are arranged on the bottom linear guide rails in a sliding manner; an upper side beam positioning seat and a lower side beam positioning seat are slidably arranged at two ends of the cross beam; a lower edge beam platform is arranged on the side, facing the upper edge beam positioning base, of the lower edge beam positioning base, a lower edge beam nylon supporting block is detachably arranged on the lower edge beam platform, and a lower edge beam positioning base hydraulic pressing arm is rotatably arranged on the lower edge beam positioning base. A roof side rail platform is arranged on the side, facing the lower side rail positioning seat, of the roof side rail positioning seat, a roof side rail nylon supporting block is detachably arranged on the roof side rail platform, and a roof side rail positioning seat hydraulic pressing arm is rotatably arranged on the roof side rail positioning seat. A modular structure is adopted, the side wall is fixed, convenience is provided for side wall machining work, high universality is achieved, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] The present application relates to the technical field of EMU manufacturing, and in particular to a side wall inversion processing device. Background Art

[0002] After a period of rapid development in the railway sector, the EMU manufacturing industry has now entered a stable phase, with various orders featuring small-batch, multi-model alternating production.

[0003] Each aluminum alloy car body has left and right side walls, which need to be processed on large-scale FOOKE processing centers for windows, doorways, end face interfaces and C-shaped grooves. The processing time is long. Therefore, two sets of reverse processing tooling are required to process the side walls of each model. However, FOOKE processing centers are expensive. If there are many models in production, more processing centers will inevitably be occupied, which is not conducive to reducing the utilization rate of the workshop area and arranging production plans. If the tooling is replaced as a whole, there will be problems with how to store and replace a large number of tooling and how to be efficient.

[0004] Therefore, in order to meet actual needs, a side wall inversion processing device is now provided. Summary of the Invention

[0005] In response to the defects in the prior art, the purpose of this application is to provide a side wall inversion processing device that adopts a modular structure to fix the side wall, provides convenience for side wall processing, has high versatility, and effectively improves work efficiency.

[0006] In order to achieve the above objectives, the technical solution adopted by this application is:

[0007] The present application provides a sidewall inversion processing device, the processing device comprising:

[0008] a pair of bottom linear guide rails arranged side by side;

[0009] a plurality of beams slidably arranged on the bottom linear guide rail;

[0010] An upper side beam positioning seat and a lower side beam positioning seat are slidably provided at both ends of the crossbeam;

[0011] A side rail platform is provided on one side of the side rail positioning seat facing the upper side rail positioning seat, a side rail nylon support block is detachably provided on the side rail platform, a side rail positioning seat hydraulic pressure arm is rotatably provided on the side rail positioning seat, and the side rail positioning seat hydraulic pressure arm can be rotated to above the side rail nylon support block;

[0012] An upper side beam platform is provided on one side of the upper side beam positioning seat facing the lower side beam positioning seat, a nylon support block of the upper side beam is detachably provided on the upper side beam platform, and an upper side beam positioning seat hydraulic pressure arm is rotatably provided on the upper side beam positioning seat, and the hydraulic pressure arm of the upper side beam positioning seat can be rotated to above the nylon support block of the upper side beam;

[0013] When the hydraulic pressure arm of the rocker locating seat rotates to above the rocker locating seat, a rocker clamping space for clamping the rocker of the side wall to be installed is formed between the hydraulic pressure arm of the rocker locating seat and the rocker locating seat;

[0014] When the hydraulic pressure arm of the upper side beam positioning seat rotates to above the upper side beam nylon support block, an upper side beam clamping space for the upper side beam of the side wall to be installed is formed between the hydraulic pressure arm of the upper side beam positioning seat and the upper side beam nylon support block.

[0015] On the basis of the above technical solution, the top surface of the upper side beam nylon support block is provided with an upper side beam clamping slope surface, and when the hydraulic pressure arm of the upper side beam positioning seat rotates to above the upper side beam nylon support block, the free end of the hydraulic pressure arm of the upper side beam positioning seat is opposite to the upper side beam clamping slope surface, and the free end of the hydraulic pressure arm of the upper side beam positioning seat and the upper side beam clamping slope surface form the upper side beam clamping space for clamping the upper side beam of the side wall to be installed;

[0016] The top surface of the lower side beam positioning seat is provided with a lower side beam clamping slope. When the hydraulic pressure arm of the lower side beam positioning seat rotates to above the lower side beam positioning seat, the free end of the hydraulic pressure arm of the lower side beam positioning seat faces the lower side beam clamping slope. The free end of the hydraulic pressure arm of the lower side beam positioning seat and the lower side beam clamping slope constitute a lower side beam clamping space for clamping the lower side beam of the side wall to be installed.

[0017] On the basis of the above technical solution, the bottom of the beam is fixed to the bottom linear guide rail through a rack locking device.

[0018] On the basis of the above technical solution, at least two pneumatic support devices are arranged on the crossbeam at intervals, and the pneumatic support devices are located between the upper side beam positioning seat and the lower side beam positioning seat.

[0019] On the basis of the above technical solution, the rocker nylon support block is detachably provided on the rocker platform through a sliding structure, and the sliding direction of the rocker nylon support block on the rocker platform is parallel to the length direction of the crossbeam;

[0020] The upper side beam nylon support block is detachably arranged on the upper side beam platform through a sliding structure, and the sliding direction of the upper side beam nylon support block on the upper side beam platform is parallel to the length direction of the crossbeam.

[0021] On the basis of the above technical solution, the lower side beam nylon support block is detachably provided on the lower side beam platform through a positioning slide groove;

[0022] The upper side beam nylon support block is detachably arranged on the upper side beam platform through a positioning slide groove.

[0023] On the basis of the above technical solution, a hydraulic deflection device is provided on one side of the crossbeam positioning seat located on the lower side beam;

[0024] The hydraulic deflection device is configured to push the lower side beam positioning seat to slide toward the upper side beam positioning seat;

[0025] The lower side beam positioning seat is located on the side of the hydraulic flexing device facing the middle of the cross beam.

[0026] On the basis of the above technical solution, the crossbeam is provided with a lower side beam positioning seat stop device and a deflection automatic adjustment device;

[0027] The lower side beam positioning seat stopping device is used to limit the position of the lower side beam positioning seat on the crossbeam;

[0028] The automatic deflection adjustment device is used to limit the position of the upper side beam positioning seat on the crossbeam;

[0029] The lower side beam positioning seat stopping device is located on one side of the lower side beam positioning seat toward the middle of the cross beam;

[0030] The automatic deflection adjustment device is located on a side of the upper side beam positioning seat away from the middle of the cross beam.

[0031] On the basis of the above technical solution, the bottom linear guide rail includes linear guide rails arranged side by side and a lower rack with a toothed structure on the top surface;

[0032] The bottom of the crossbeam is slidably arranged on the linear guide rail via a slider;

[0033] The rack locking device is arranged on the side of the beam, and the rack locking device includes:

[0034] A locking sleeve provided on a side of the crossbeam;

[0035] a screw that rotatably moves up and down the locking sleeve;

[0036] A locking rack block provided at the lower end of the screw for engaging with the lower rack;

[0037] The locking rack block is configured to restrict the crossbeam from sliding on the linear guide rail when the screw moves downward so that the locking rack block matches the lower rack.

[0038] On the basis of the above technical solution, the pneumatic support device includes:

[0039] a support seat plate provided on the crossbeam;

[0040] A support body provided on the support base plate;

[0041] a nut shaft disposed in the support body and with a top portion located outside the support body;

[0042] A pneumatic motor disposed on the support base plate and coupled to the nut shaft;

[0043] A movable support head provided on the top of the nut shaft;

[0044] The pneumatic motor can drive the nut shaft to extend and retract in the support body, thereby raising or lowering the movable support head.

[0045] Compared with the prior art, the advantages of this application are:

[0046] This application adopts a modular structure to fix the side walls, providing convenience for side wall processing work, has high versatility, and effectively improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0048] Figure 1 This is a schematic structural diagram of a side wall of an EMU to which the side wall inversion processing device according to an embodiment of the present application is applicable;

[0049] Figure 2 This is a schematic structural diagram of a side wall inversion processing device according to an embodiment of the present application;

[0050] Figure 3 This is a cross-sectional view of the tooling of the side wall inversion processing device according to an embodiment of the present application;

[0051] Figure 4 This is a schematic diagram of replacing the nylon support block of the side wall inversion processing device according to an embodiment of the present application;

[0052] Figure 5 A three-dimensional schematic diagram of replacing the nylon support block of the upper side beam of the side wall inversion processing device according to an embodiment of the present application;

[0053] Figure 6A three-dimensional schematic diagram of a rack locking device of a side wall inversion processing device according to an embodiment of the present application;

[0054] Figure 7 A cross-sectional view of a rack locking device of a side wall inversion processing device according to an embodiment of the present application;

[0055] Figure 8 A three-dimensional schematic diagram of a pneumatic support device of a side wall inversion processing device according to an embodiment of the present application;

[0056] Figure 9 A cross-sectional view of the pneumatic support device of the side wall inversion processing device according to an embodiment of the present application;

[0057] Figure 10 Schematic diagram of the working state of the side wall inversion processing device of the embodiment of the present application;

[0058] Figure 11 This is a schematic diagram of the working state of the upper side beam positioning seat and the hydraulic pressure arm of the upper side beam positioning seat of the side wall inversion processing device according to an embodiment of the present application;

[0059] In the picture:

[0060] 1. Bottom linear guide rail; 2. Crossbeam; 3. Rack locking device; 4. Upper side beam positioning seat; 5. Upper side beam nylon support block; 6. Lower side beam positioning seat; 7. Lower side beam nylon support block; 8. Pneumatic support device; 9. Automatic deflection adjustment device; 10. Hydraulic top deflection device; 11. Lower side beam positioning seat stop device; 12. Upper side beam positioning seat hydraulic pressure arm; 13. Lower side beam positioning seat hydraulic pressure arm; 14. Linear guide rail; 140. Sliding Block; 15. Locking sleeve; 16. Screw; 17. Locking rack block; 18. Guide screw; 19. Locking pull shaft; 20. Nut; 21. Stop screw; 22. Lower rack; 23. Support body; 24. Nut shaft; 25. Pneumatic motor; 26. Bottom shaft; 27. Drive screw; 28. Bearing; 29. Guide block; 30. Movable support head; 31. Guide sleeve; 30. Movable support head; 32. Support seat plate; A. Side wall. DETAILED DESCRIPTION

[0061] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0062] The embodiments of the present application are further described in detail below with reference to the accompanying drawings.

[0063] An embodiment of the present application provides a side wall inversion processing device, which adopts a modular structure to fix the side wall, provides convenience for side wall processing work, has high versatility, and effectively improves work efficiency.

[0064] To achieve the above technical effects, the overall idea of this application is as follows:

[0065] A side wall inversion processing device, the processing device comprising:

[0066] A pair of bottom linear guide rails 1 arranged side by side;

[0067] A plurality of beams 2 slidably arranged on the bottom linear guide rail 1;

[0068] An upper side beam positioning seat 4 and a lower side beam positioning seat 6 are slidably provided at both ends of the crossbeam 2;

[0069] A side rail platform is provided on one side of the side rail positioning seat 6 facing the upper side rail positioning seat 4, a side rail nylon support block 7 is detachably provided on the side rail platform, a side rail positioning seat hydraulic pressure arm 13 is rotatably provided on the side rail positioning seat 6, and the side rail positioning seat hydraulic pressure arm 13 can be rotated to above the side rail nylon support block 7;

[0070] An upper side beam platform is provided on one side of the upper side beam positioning seat 4 facing the lower side beam positioning seat 6, and an upper side beam nylon support block 5 is detachably provided on the upper side beam platform. An upper side beam positioning seat hydraulic pressure arm 12 is rotatably provided on the upper side beam positioning seat 4, and the upper side beam positioning seat hydraulic pressure arm 12 can be rotated to above the upper side beam nylon support block 5;

[0071] When the rocker locating seat hydraulic pressure arm 13 rotates to above the rocker locating seat 6, a rocker clamping space for clamping the rocker of the side wall to be installed is formed between the rocker locating seat hydraulic pressure arm 13 and the rocker locating seat 6;

[0072] When the upper side beam positioning seat hydraulic pressure arm 12 rotates to above the upper side beam nylon support block 5, an upper side beam clamping space for the upper side beam of the side wall to be installed is formed between the upper side beam positioning seat hydraulic pressure arm 12 and the upper side beam nylon support block 5.

[0073] The embodiments of the present application are further described in detail below with reference to the accompanying drawings.

[0074] See also Figures 1 to 11 As shown, an embodiment of the present application provides a sidewall inversion processing device, the processing device comprising:

[0075] A pair of bottom linear guide rails 1 arranged side by side;

[0076] A plurality of beams 2 slidably arranged on the bottom linear guide rail 1;

[0077] An upper side beam positioning seat 4 and a lower side beam positioning seat 6 are slidably provided at both ends of the crossbeam 2;

[0078] A side rail platform is provided on one side of the side rail positioning seat 6 facing the upper side rail positioning seat 4, a side rail nylon support block 7 is detachably provided on the side rail platform, a side rail positioning seat hydraulic pressure arm 13 is rotatably provided on the side rail positioning seat 6, and the side rail positioning seat hydraulic pressure arm 13 can be rotated to above the side rail nylon support block 7;

[0079] An upper side beam platform is provided on one side of the upper side beam positioning seat 4 facing the lower side beam positioning seat 6, and an upper side beam nylon support block 5 is detachably provided on the upper side beam platform. An upper side beam positioning seat hydraulic pressure arm 12 is rotatably provided on the upper side beam positioning seat 4, and the upper side beam positioning seat hydraulic pressure arm 12 can be rotated to above the upper side beam nylon support block 5;

[0080] When the rocker locating seat hydraulic pressure arm 13 rotates to above the rocker locating seat 6, a rocker clamping space for clamping the rocker of the side wall to be installed is formed between the rocker locating seat hydraulic pressure arm 13 and the rocker locating seat 6;

[0081] When the upper side beam positioning seat hydraulic pressure arm 12 rotates to above the upper side beam nylon support block 5, an upper side beam clamping space for the upper side beam of the side wall to be installed is formed between the upper side beam positioning seat hydraulic pressure arm 12 and the upper side beam nylon support block 5.

[0082] In the embodiment of the present application, a modular structure is adopted to fix the side wall, which provides convenience for the side wall processing work, has high versatility, and effectively improves work efficiency.

[0083] Furthermore, a top surface of the upper side beam nylon support block 5 is provided with an upper side beam clamping slope. When the upper side beam positioning seat hydraulic pressure arm 12 rotates to above the upper side beam nylon support block 5, the free end of the upper side beam positioning seat hydraulic pressure arm 12 faces the upper side beam clamping slope. The free end of the upper side beam positioning seat hydraulic pressure arm 12 and the upper side beam clamping slope form the upper side beam clamping space for clamping the upper side beam of the side wall to be installed.

[0084] The top surface of the bottom beam positioning seat 6 is provided with a bottom beam clamping slope. When the bottom beam positioning seat hydraulic pressure arm 13 rotates to above the bottom beam positioning seat 6, the free end of the bottom beam positioning seat hydraulic pressure arm 13 faces the bottom beam clamping slope. The free end of the bottom beam positioning seat hydraulic pressure arm 13 and the bottom beam clamping slope constitute a bottom beam clamping space for clamping the bottom beam of the side wall to be installed.

[0085] Furthermore, the bottom of the crossbeam 2 is fixed to the bottom linear guide rail 1 through a rack locking device 3 .

[0086] Furthermore, at least two pneumatic support devices 8 are spaced apart on the crossbeam 2 , and the pneumatic support devices 8 are located between the upper side beam positioning seat 4 and the lower side beam positioning seat 6 .

[0087] Furthermore, the rocker platform is detachably provided with the rocker nylon support block 7 via a sliding structure, and the sliding direction of the rocker nylon support block 7 on the rocker platform is parallel to the length direction of the crossbeam 2;

[0088] The upper side beam nylon support block 5 is detachably provided on the upper side beam platform through a sliding structure, and the sliding direction of the upper side beam nylon support block 5 on the upper side beam platform is parallel to the length direction of the crossbeam 2 .

[0089] Furthermore, the rocker nylon support block 7 is detachably provided on the rocker platform through a positioning chute;

[0090] The upper side beam nylon support block 5 is detachably arranged on the upper side beam platform through a positioning slide groove.

[0091] Furthermore, a hydraulic deflection device 10 is provided on one side of the crossbeam 2 located at the bottom side beam positioning seat 6;

[0092] The hydraulic deflection device 10 is configured to push the lower side beam positioning seat 6 to slide toward the upper side beam positioning seat 4;

[0093] The lower side beam positioning seat 6 is located on the side of the hydraulic deflection device 10 facing the middle of the cross beam 2.

[0094] Furthermore, the crossbeam 2 is provided with a lower side beam positioning seat stop device 11 and a deflection automatic adjustment device 9;

[0095] The lower side beam positioning seat stopping device 11 is used to limit the position of the lower side beam positioning seat 6 on the crossbeam 2;

[0096] The automatic deflection adjustment device 9 is used to limit the position of the upper side beam positioning seat 4 on the crossbeam 2;

[0097] The lower side beam positioning seat stopping device 11 is located on one side of the lower side beam positioning seat 6 toward the middle of the crossbeam 2;

[0098] The automatic deflection adjustment device 9 is located on a side of the upper side beam positioning seat 4 away from the middle of the cross beam 2 .

[0099] Furthermore, the bottom linear guide rail 1 includes linear guide rails 14 arranged side by side and a lower rack 22 with a toothed structure on the top surface;

[0100] The bottom of the beam 2 is slidably arranged on the linear guide rail 14 via a slider 140;

[0101] The rack locking device 3 is arranged on the side of the beam 2, and the rack locking device 3 includes:

[0102] A locking sleeve 15 provided on the side of the crossbeam 2;

[0103] A screw 16 rotatably moving up and down within the locking sleeve 15;

[0104] A locking rack block 17 provided at the lower end of the screw 16 for mating with the lower rack 22;

[0105] The locking rack block 17 is configured to restrict the crossbeam 2 from sliding on the linear guide rail 14 when the screw 16 moves downward so that the locking rack block 17 matches the lower rack 22 .

[0106] Furthermore, the pneumatic support device 8 includes:

[0107] A support base plate 32 provided on the crossbeam 2;

[0108] A support body 23 provided on the support seat plate 32;

[0109] A nut shaft 24 disposed in the support body 23 with its top located outside the support body 23;

[0110] An air motor 25 is provided on the support base plate 32 and is coupled to the nut shaft 24;

[0111] A movable support head 30 provided on top of the nut shaft 24;

[0112] The pneumatic motor 25 can drive the nut shaft 24 to extend and retract within the support body 23 , thereby raising or lowering the movable support head 30 .

[0113] It should be noted that the side wall inversion processing device of the embodiment of the present application has the following technical details during its actual design and production:

[0114] The side wall inversion processing device adopts a flexible, multi-point forming and modular design concept. It uses the bottom linear guide rail 1 laid on the machining center as the installation basis. The crossbeam 2 can move longitudinally along the bottom linear guide rail 1 and is locked by the rack locking device 3 to ensure that the crossbeam 2 does not move.

[0115] The crossbeam 2 is equipped with an upper side beam positioning seat 4, an upper side beam nylon support block 5, a lower side beam positioning seat 6, a lower side beam nylon support block 7, a pneumatic support device 8, an automatic deflection adjustment device 9, a hydraulic top deflection device 10 and a lower side beam positioning seat stopping device 11.

[0116] Among them, the upper side beam nylon support block 5, the lower side beam nylon support block 7 and the pneumatic support device 8 are contoured to the outer contour of the side wall. By replacing different side beam nylon support block structures, different side wall outer contours can be contoured.

[0117] The position of the upper side beam positioning seat 4 is positioned by the automatic deflection adjustment device 9, and the deflection during side wall processing is achieved by the hydraulic top deflection device 10 horizontally pushing the lower side beam positioning seat 6;

[0118] The side wall is pressed by the hydraulic pressure arm 12 of the upper side beam positioning seat and the hydraulic pressure arm 13 of the lower side beam positioning seat.

[0119] Furthermore, the upper side beam nylon support block 5 and the lower side beam nylon support block 7 are both inserted into the positioning groove horizontally to achieve accurate positioning and quick replacement. The pneumatic support device 8 can automatically rise and fall in the vertical direction to press against the side wall window plane. The three cooperate to imitate the contour of the side wall. By replacing the upper and lower side beam nylon support blocks corresponding to different side walls, flexible contour transformation can be achieved.

[0120] In addition, the automatic deflection adjustment device 9 and the lower side beam positioning seat stop device 11 can automatically rotate the turntables of the two devices 90° in one direction under the push of the hydraulic cylinder to replace the deflection plates of different side walls and change the position of the upper side beam positioning seat 4, thereby realizing the side wall inversion processing device to automatically adjust different side wall deflection values to meet the side wall product processing requirements.

[0121] Specifically, the crossbeam 2 can move longitudinally along the bottom linear guide rail 1, and is pressed down by the screw 16 of the rack locking device 3, so that the rack of the rack locking device 3 is engaged with the rack composed of the bottom linear guide rail 1, locking and ensuring that the crossbeam 2 does not move, so as to realize changes in different side wall lengths and window positions, and ensure that the side wall inversion processing device can reliably support and press the side wall.

[0122] Specifically, the pneumatic support device 8 is used to support the window portion of the side wall. It uses a pneumatic motor 25 to drive the movable support head 30 to rise, and automatically stops after it touches the side wall.

[0123] As shown in the accompanying drawings Figure 1 As shown, it is the side wall structure of the EMU;

[0124] The side walls of the EMU are made of multiple aluminum profiles welded together. The profile length ranges from 20 meters to 26 meters, and the cross-section shape is irregular. The outer surface is smooth with multiple curves and the inner surface has a C-shaped groove. The parts that need to be processed are windows, doorways, C-shaped grooves, end face interfaces, etc.

[0125] As shown in the accompanying drawings Figure 2 and Figure 3 As shown, the side wall inversion processing device provided in the embodiment of the present application is used to position and support the side wall, eject the side wall deflection required by the side walls of different vehicle models, and ensure that the side wall does not shift or vibrate during the entire processing process.

[0126] As shown in the accompanying drawings Figure 3 As shown, the tooling is adjusted according to the side wall vehicle model to be produced, the lower side beam positioning seat 6 retreats to the final position horizontally to the right, the pneumatic support device 8 drops to the lowest position, the upper side beam positioning seat hydraulic pressure arm 12 and the lower side beam positioning seat hydraulic pressure arm 13 are opened, the overhead crane lifts the side wall in an inverted state and drops it onto the side wall inversion processing device, the hydraulic top-bending device 10 is started to push the side wall horizontally to the left against the upper side beam nylon support block 5, the upper side beam positioning seat hydraulic pressure arm 12 and the lower side beam positioning seat hydraulic pressure arm 13 are pressed down, the pneumatic motor 25 is started, and the pneumatic support device 8 rises and presses against the outer contour surface of the side wall. At this point, the side wall pressing and fixing work is completed and the processing begins.

[0127] As shown in the accompanying drawings Figure 4 and Figure 5 As shown, this is the replacement method of the upper side beam positioning seat 4 and the lower side beam positioning seat 6. The upper side beam nylon support block 5 and the lower side beam nylon support block 7 both adopt a quick-change structure that is inserted horizontally into the positioning groove. If the vehicle model needs to be changed, the worker only needs to pull out the upper and lower side beam nylon support blocks horizontally and then push them in. At the same time, as shown in the accompanying drawings of the specification Figure 3 As shown, when the side wall is squeezed, under the lateral action of the hydraulic top-flexing device 10, the lower side beam nylon support block 7 and the upper side beam nylon support block 5 can fit well with the side wall side beam to ensure positioning accuracy.

[0128] As shown in the accompanying drawings Figure 1 、 Figure 6 and Figure 7 As shown in the figure, this is the structure of the rack locking device 3. The crossbeam 2 can move along the linear guide 14 and slider 140 of the bottom linear guide 1. The locking rack block 17, guide screw 18 and locking pull shaft 19 are assembled together. The nut 20, stop screw 21 and locking sleeve 15 are assembled together. The screw 16 rotates and presses downward to drive the locking rack block 17 to engage with the lower rack 22 of the bottom linear guide 1, thereby fixing the crossbeam 2.

[0129] On the contrary, the screw 16 is rotated and lifted, the engaged rack is disengaged, and the crossbeam 2 can be easily moved to the use position. This structure is simple and reliable, and can make this side wall inversion processing device applicable to the side walls of all models.

[0130] It should be noted that the crossbeam 2 can be a cast iron part.

[0131] As shown in the accompanying drawings Figure 8 and Figure 9 As shown, this is the structure of the pneumatic support device 8. In the structure of the pneumatic support device 8:

[0132] The bottom shaft 26 and the transmission screw 27 are connected together by a pin;

[0133] The nut shaft 24 and the movable support head 30 are connected together by a pin shaft. The movable support head 30 can swing to a certain angle to adapt to the changes in the side wall profile, ensuring that the movable support head 30 can completely adhere to the side wall profile;

[0134] The transmission screw 27 and the nut shaft 24 form a T-shaped threaded transmission pair. The nut shaft 24 can move up and down along the guide sleeve 31, and the guide block 29 can prevent the nut shaft 24 from rotating.

[0135] The working principle of the pneumatic support device 8 is that the pneumatic motor 25 is ventilated, driving the transmission screw 27 to rotate, thereby driving the movable support head 30 to move up and down. After the movable support head 30 is abutted against the side wall surface and a certain pressure is generated, it automatically stops and the air source is turned off. At this time, the side wall can be fully supported and will not vibrate. This structure has been proven to ensure the processing quality and effectively reduce the noise generated by vibration. The entire structure is installed on the cast iron beam 2 through the support base plate 32, and the position can be easily adjusted. It is suitable for the processing of side walls of all models.

[0136] In addition, in order to better demonstrate the technical solutions of the embodiments of the present application, Figure 10 and Figure 11 ;in,

[0137] Figure 10 This is a schematic diagram of the working state of the side wall inversion processing device;

[0138] Figure 11 It is a schematic diagram of the working state of the upper side beam positioning seat 4 cooperating with the upper side beam positioning seat hydraulic pressure arm 12.

[0139] It should be noted that the mark A in the drawings of the specification of the embodiment of the present application corresponds to the side wall.

[0140] In the description of this application, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0141] It should be noted that, in this application, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.

[0142] The foregoing is merely a list of specific embodiments of the present application, intended to enable those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the broadest scope consistent with the principles and novel features of the present application.

Claims

1. A side wall inversion processing device, characterized in that: The processing device comprises: A pair of bottom linear guide rails (1) arranged side by side; A plurality of crossbeams (2) slidably arranged on the bottom linear guide rail (1); An upper side beam positioning seat (4) and a lower side beam positioning seat (6) are slidably provided at both ends of the crossbeam (2); A side beam platform is provided on the side of the side beam positioning seat (6) facing the upper side beam positioning seat (4); a side beam nylon support block (7) is detachably provided on the side beam platform; a side beam positioning seat hydraulic pressure arm (13) is rotatably provided on the side beam positioning seat (6); and the side beam positioning seat hydraulic pressure arm (13) can be rotated to above the side beam nylon support block (7); An upper side beam platform is provided on one side of the upper side beam positioning seat (4) facing the lower side beam positioning seat (6); an upper side beam nylon support block (5) is detachably provided on the upper side beam platform; an upper side beam positioning seat hydraulic pressure arm (12) is rotatably provided on the upper side beam positioning seat (4); and the upper side beam positioning seat hydraulic pressure arm (12) can be rotated to above the upper side beam nylon support block (5); When the hydraulic pressure arm (13) of the lower side beam positioning seat rotates to the upper side of the lower side beam positioning seat (6), a lower side beam clamping space for clamping the lower side beam of the side wall to be installed is formed between the hydraulic pressure arm (13) of the lower side beam positioning seat and the lower side beam positioning seat (6); When the upper side beam positioning seat hydraulic pressure arm (12) rotates to above the upper side beam nylon support block (5), an upper side beam clamping space for the upper side beam of the side wall to be installed is formed between the upper side beam positioning seat hydraulic pressure arm (12) and the upper side beam nylon support block (5).

2. The side wall inversion processing device according to claim 1, characterized in that: The top surface of the upper side beam nylon support block (5) is provided with an upper side beam clamping slope surface, and when the upper side beam positioning seat hydraulic pressure arm (12) rotates to the upper side beam nylon support block (5), the free end of the upper side beam positioning seat hydraulic pressure arm (12) faces the upper side beam clamping slope surface, and the free end of the upper side beam positioning seat hydraulic pressure arm (12) and the upper side beam clamping slope surface form the upper side beam clamping space for clamping the upper side beam of the side wall to be installed; The top surface of the lower side beam positioning seat (6) is provided with a lower side beam clamping slope. When the lower side beam positioning seat hydraulic pressure arm (13) rotates to the top of the lower side beam positioning seat (6), the free end of the lower side beam positioning seat hydraulic pressure arm (13) faces the lower side beam clamping slope. The free end of the lower side beam positioning seat hydraulic pressure arm (13) and the lower side beam clamping slope form a lower side beam clamping space for clamping the lower side beam of the side wall to be installed.

3. The side wall inversion processing device according to claim 1, characterized in that: The bottom of the crossbeam (2) is fixed to the bottom linear guide rail (1) via a rack locking device (3).

4. The side wall inversion processing device according to claim 1, characterized in that: At least two pneumatic support devices (8) are arranged at intervals on the crossbeam (2), and the pneumatic support devices (8) are located between the upper side beam positioning seat (4) and the lower side beam positioning seat (6).

5. The side wall inversion processing device according to claim 1, characterized in that: The lower side beam nylon support block (7) is detachably arranged on the lower side beam platform via a sliding structure, and the sliding direction of the lower side beam nylon support block (7) on the lower side beam platform is parallel to the length direction of the crossbeam (2); The upper side beam nylon support block (5) is detachably arranged on the upper side beam platform via a sliding structure, and the sliding direction of the upper side beam nylon support block (5) on the upper side beam platform is parallel to the length direction of the crossbeam (2).

6. The side wall inversion processing device according to claim 1, characterized in that: The lower side beam nylon support block (7) is detachably provided on the lower side beam platform through a positioning slide groove; The upper side beam nylon support block (5) is detachably arranged on the upper side beam platform via a positioning slide groove.

7. The side wall inversion processing device according to claim 1, characterized in that: A hydraulic flexing device (10) is provided on the crossbeam (2) at one side of the lower side beam positioning seat (6); The hydraulic flexing device (10) is configured to push the lower side beam positioning seat (6) to slide toward the upper side beam positioning seat (4); The lower side beam positioning seat (6) is located on the side of the hydraulic deflection device (10) facing the middle of the cross beam (2).

8. The side wall inversion processing device according to claim 7, characterized in that: The crossbeam (2) is provided with a lower side beam positioning seat stopping device (11) and a deflection automatic adjustment device (9); The lower side beam positioning seat stopping device (11) is used to limit the position of the lower side beam positioning seat (6) on the crossbeam (2); The automatic deflection adjustment device (9) is used to limit the position of the upper side beam positioning seat (4) on the crossbeam (2); The lower side beam positioning seat stopping device (11) is located on one side of the lower side beam positioning seat (6) toward the middle of the cross beam (2); The automatic deflection adjustment device (9) is located on a side of the upper side beam positioning seat (4) away from the middle of the cross beam (2).

9. The side wall inversion processing device according to claim 3, characterized in that: The bottom linear guide rail (1) comprises linear guide rails (14) arranged side by side and a lower rack (22) with a toothed structure on the top surface; The bottom of the crossbeam (2) is slidably arranged on the linear guide rail (14) via a slider (140); The rack locking device (3) is arranged on the side of the crossbeam (2), and the rack locking device (3) comprises: A locking sleeve (15) arranged on the side of the crossbeam (2); a screw (16) rotatably moving up and down on the locking sleeve (15); a locking rack block (17) provided at the lower end of the screw (16) for mating with the lower rack (22); The locking rack block (17) is configured to restrict the crossbeam (2) from sliding on the linear guide rail (14) when the screw (16) moves downward so that the locking rack block (17) matches the lower rack (22).

10. The side wall inversion processing device according to claim 4, characterized in that: The pneumatic support device (8) comprises: a supporting seat plate (32) arranged on the crossbeam (2); A support body (23) disposed on the support base plate (32); a nut shaft (24) disposed in the support body (23) with its top located outside the support body (23); a pneumatic motor (25) disposed on the support base plate (32) and coupled to the nut shaft (24); a movable supporting head (30) disposed on the top of the nut shaft (24); The pneumatic motor (25) can drive the nut shaft (24) to extend and retract in the support body (23), thereby raising or lowering the movable support head (30).