CNC cutting fluid automatic preparing and filling device
By designing the automatic liquid dispensing and filling device of CNC cutting fluid, and using the liquid level sensor and the opening and closing valve control system, the problem of low efficiency of traditional cutting fluid addition methods is solved, the automatic management of cutting fluid and the consistency of concentration is achieved, and the efficiency of equipment is improved.
Patent Information
- Application Number
- CN202422493621.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The traditional method of adding cutting fluid is inefficient, and it is difficult to timely replenish the cutting fluid storage box on different equipment, making it inconvenient to use.
A CNC cutting fluid automatic dispensing and filling device is designed, and the liquid level sensor and opening and closing valve control system are used to realize automatic mixing and distribution of cutting fluid through the water pump and the stirring shaft to ensure consistency of concentration and timely replenishment.
The automatic management of cutting fluid is realized, the replenishment efficiency is improved, the timely replenishment and concentration consistency of cutting fluid storage boxes of each equipment is ensured, and the operation process is simplified.
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Figure CN223222984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates specifically to the technical field of CNC machine tools, in particular to an automatic liquid distribution and filling device for CNC cutting fluid. Background Art
[0002] Cutting fluid is an industrial liquid used in metal cutting and grinding processes to cool and lubricate tools and workpieces. Formulated from a scientifically formulated combination of highly effective additives, cutting fluid offers excellent cooling, lubrication, rust prevention, oil removal, cleaning, corrosion protection, and easy dilution. It overcomes the drawbacks of traditional soap-based emulsions, such as summer odor, difficulty in dilution in winter, and poor rust prevention. It also has no adverse effects on lathe finishes, making it suitable for cutting and grinding ferrous metals and a leading grinding product. Cutting fluid outperforms saponified oil in all aspects, offering excellent lubrication, cooling, cleaning, and rust prevention properties. It is also non-toxic, odorless, non-corrosive to humans, equipment, and the environment.
[0003] Traditionally, cutting fluid is added to the machine tool water tank manually. This is fine if there are only one or two devices, but if there are more than a dozen or even dozens of devices, the efficiency is low. In addition, the usage of the cutting fluid storage tanks on each device is different, and it is impossible to replenish it in time, which is more troublesome to use. For this reason, we provide a CNC cutting fluid automatic liquid distribution and filling device. By installing a liquid level sensor in the cutting fluid storage tank, the cutting fluid can be replenished in time, and the corresponding branch opening and closing valve can be opened for replenishment according to the usage of the cutting fluid in different cutting fluid storage tanks. It is more convenient to use and effectively makes up for the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a CNC cutting fluid automatic dispensing and filling device to solve the problems raised in the background technology.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] A CNC cutting fluid automatic liquid distribution and filling device includes a liquid distribution tower; an opening is provided at the bottom of the liquid distribution tower for facilitating the connection of a delivery pipe, the delivery pipe is connected to the output end of a first water pump, and the input end of the first water pump is connected to an input pipe; the input pipe is connected to two branch input pipes, and each branch input pipe is connected to a metering valve, and secondly, the other end of one of the two branch input pipes is connected to a water tank, and the other end of the other branch input pipe is connected to a cutting fluid stock barrel; the delivery pipe is connected to an output pipe, which is connected to the input end of a second water pump, and the output end of the second water pump is connected to a main pipe, and secondly, the main pipe is connected to multiple branch output pipes; the other end of the branch output pipe is connected to a corresponding cutting fluid storage tank.
[0007] As a further technical solution of the present invention, a stirring shaft is connected to the seat bearing at the top of the liquid distribution tower, and one end of the bottom of the stirring shaft is connected to the seat bearing installed on the bottom support, and a plurality of liquid outlet grooves are provided on the bottom support. Secondly, the liquid outlet grooves are welded above the bottom opening of the liquid distribution tower; a paddle is connected to the outside of the stirring shaft.
[0008] As a further technical solution of the present invention, one end of the top of the stirring shaft is connected to the output shaft of the reducer, the reducer is connected to the drive motor, and the reducer and the drive motor are fixed to the top of the liquid distribution tower by bolts; the liquid distribution tower is fixed to the frame by bolts.
[0009] As a further technical solution of the present invention, a first opening and closing valve is cooperatively connected to the delivery pipe, a second opening and closing valve is provided on one side of the first opening and closing valve, and the second opening and closing valve is cooperatively connected to the output pipe.
[0010] As a further technical solution of the present invention, the outer side of the branch output pipe is connected with a branch opening and closing valve.
[0011] As a further technical solution of the present invention, two liquid level sensors are installed on the inside of the cutting fluid storage box, and the two liquid level sensors are arranged in sequence from top to bottom, one of the liquid level sensors is located at the top of the inside of the cutting fluid storage box, and the other liquid level sensor is located at the bottom of the inside of the cutting fluid storage box.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. In this utility model, the first water pump extracts water from the water tank and cutting fluid stock liquid from the cutting fluid stock liquid barrel through the input pipe and two branch input pipes. The metering valve can be opened and closed by extraction and metering to ensure the mixed concentration. The water is then sent to the liquid distribution tower for mixing through the delivery pipe. When the mixed cutting fluid is extracted, the first on-off valve plays the role of opening and closing the liquid distribution tower. After the first on-off valve is opened, the first water pump is closed, and the second water pump extracts cutting fluid through the output pipe and the delivery pipe, and distributes it to multiple branch output pipes through the main pipe and sends it to the cutting fluid storage tank.
[0014] 2. In the present invention, when delivering water and cutting fluid to the liquid distribution tower, the second on-off valve is in a closed state; when extracting the mixed cutting fluid, the first water pump is in a closed state; during mixing, the first on-off valve is in a closed state; when delivering and extracting liquid to the liquid distribution tower, the first on-off valve is opened. The branch on-off valve controls the connected branch output pipe, making it convenient to open and close the branch output pipe of the cutting fluid storage tank that needs to be added with cutting fluid;
[0015] 3. In the present invention, the two liquid level sensors can ensure that the branch opening and closing valve is promptly controlled to be closed when the level is the highest and to be opened when the level is the lowest, so as to facilitate the replenishment of cutting fluid. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural diagram of the utility model.
[0017] Figure 2 This utility model Figure 1 Schematic diagram of the internal structure.
[0018] Figure 3 This utility model Figure 2 main view.
[0019] Figure 4 This utility model Figure 2 Left view of .
[0020] Figure 5 This utility model Figure 2 A partial enlarged view of point A.
[0021] Figure 6 This utility model Figure 2 A partial enlarged view of point B.
[0022] In the figure: 1-frame, 2-liquid distribution tower, 3-reducer, 4-drive motor, 5-stirring shaft, 6-blade, 7-bottom support, 8-liquid outlet tank, 9-first on-off valve, 10-delivery pipe, 11-first water pump, 12-input pipe, 13-branch input pipe, 14-metering valve, 15-output pipe, 16-second on-off valve, 17-second water pump, 18-main pipe, 19-branch output pipe, 20-branch on-off valve, 21-cutting fluid storage tank, 22-liquid level sensor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-6 In an embodiment of the present invention, a CNC cutting fluid automatic liquid distribution and filling device includes a liquid distribution tower 2; the bottom of the liquid distribution tower 2 is provided with an opening for connecting a delivery pipe 10, the delivery pipe 10 is connected to the output end of a first water pump 11, and the input end of the first water pump 11 is connected to an input pipe 12; the input pipe 12 is connected to two branch input pipes 13, and each branch input pipe 13 is connected to a metering valve 14, secondly, the other end of one of the two branch input pipes 13 is connected to the water tank, and the other end of the other branch input pipe 13 is connected to the cutting fluid raw liquid barrel; the delivery pipe 10 is connected to an output pipe 15, the output pipe 15 is connected to the input end of a second water pump 17, and the output end of the second water pump 17 is connected to a main pipe 18, secondly, the main pipe 18 is connected to a plurality of branch output pipes 19; the other end of the branch output pipe 19 is connected to the corresponding cutting fluid storage tank 21.
[0025] By adopting the above technical solution, the first water pump 11 extracts water from the water tank and the cutting fluid stock liquid in the cutting fluid stock liquid barrel through the input pipe 12 and the two branch input pipes 13. The metering valve 14 can be opened and closed by extraction and metering to ensure the mixing concentration, and is sent to the liquid distribution tower 2 for mixing through the delivery pipe 10. When extracting the mixed cutting fluid, the first opening and closing valve 9 plays the opening and closing role of the liquid distribution tower 2. After opening the first opening and closing valve 9, the first water pump 11 is closed, and the second water pump 17 extracts the cutting fluid through the output pipe 15 and the delivery pipe 10, and is distributed to multiple branch output pipes 19 through the main pipe 18 and sent to the cutting fluid storage tank 21.
[0026] In this embodiment, a stirring shaft 5 is connected to the seat bearing at the top of the liquid distribution tower 2, and one end of the bottom of the stirring shaft 5 is connected to the seat bearing installed on the bottom support 7, and a plurality of liquid outlet grooves 8 are provided on the bottom support 7. Secondly, the liquid outlet groove 8 is welded above the bottom opening of the liquid distribution tower 2; a paddle 6 is connected to the outside of the stirring shaft 5.
[0027] Furthermore, one end of the top of the stirring shaft 5 is connected to the output shaft of the reducer 3, the reducer 3 is connected to the drive motor 4, and the reducer 3 and the drive motor 4 are fixed to the top of the liquid distribution tower 2 by bolts; the liquid distribution tower 2 is fixed to the frame 1 by bolts.
[0028] By adopting the above technical solution, the reducer 3 cooperates with the connected drive motor 4 to drive the connected stirring shaft 5 to rotate, thereby driving the blade 6 to rotate, providing power for mixing water and cutting fluid. The mixed cutting fluid will enter the delivery pipe 10 from the liquid outlet trough 8 of the bottom support 7.
[0029] In this embodiment, the delivery pipe 10 is cooperatively connected to a first on-off valve 9 , a second on-off valve 16 is provided on one side of the first on-off valve 9 , and the second on-off valve 16 is cooperatively connected to the output pipe 15 .
[0030] Furthermore, the outer side of the branch output pipe 19 is connected to a branch opening and closing valve 20 .
[0031] By adopting the above technical solution, when transporting water and cutting fluid concentrate to the liquid distribution tower 2, the second opening and closing valve 16 is in a closed state, when extracting the mixed cutting fluid, the first water pump 11 is in a closed state, and during mixing, the first opening and closing valve 9 is in a closed state. When transporting and extracting liquid to the liquid distribution tower 2, the first opening and closing valve 9 is opened, and the branch opening and closing valve 20 controls the connected branch output pipe 19, which is convenient for opening and closing the branch output pipe 19 of the cutting fluid storage tank 21 that needs to add cutting fluid.
[0032] In this embodiment, two liquid level sensors 22 are installed on the inner side of the cutting fluid storage box 21, and the two liquid level sensors 22 are arranged in sequence from top to bottom, one of the liquid level sensors 22 is located at the top of the inner side of the cutting fluid storage box 21, and the other liquid level sensor 22 is located at the bottom of the inner side of the cutting fluid storage box 21.
[0033] By adopting the above technical solution, the two liquid level sensors 22 can ensure that the branch opening and closing valve 20 is promptly controlled to be closed when the highest level is reached and to be opened when the lowest level is reached, thereby facilitating the replenishment of cutting fluid.
[0034] The working principle of the present utility model is as follows: when in use, the first water pump 11 extracts water in the water tank and the cutting fluid stock solution in the cutting fluid stock solution barrel through the input pipe 12 and the two branch input pipes 13, and the metering valve 14 can be opened and closed by extraction and metering to ensure the mixed concentration, and is sent to the liquid distribution tower 2 for mixing through the delivery pipe 10. When the mixed cutting fluid is extracted, the first opening and closing valve 9 plays the opening and closing role of the liquid distribution tower 2. After the first opening and closing valve 9 is opened, the first water pump 11 is closed, and the second water pump 17 extracts the cutting fluid through the output pipe 15 and the delivery pipe 10, and is dispersed to multiple branch output pipes 19 through the main pipe 18 and is sent to the cutting fluid storage tank 21; when water and cutting fluid stock solution are delivered to the liquid distribution tower 2, the second opening and closing valve 16 is closed. When extracting the mixed cutting fluid, the first water pump 11 is in a closed state. During mixing, the first opening and closing valve 9 is in a closed state. When conveying and extracting liquid to the liquid distribution tower 2, the first opening and closing valve 9 is opened. The branch opening and closing valve 20 controls the connected branch output pipe 19, which is convenient for opening and closing the branch output pipe 19 of the cutting fluid storage tank 21 that needs to add cutting fluid; the two liquid level sensors 22 can ensure that the branch opening and closing valve 20 is controlled to be closed in time when the highest position is reached and to be opened when the lowest position is reached, which is convenient for replenishing the cutting fluid; the reducer 3 cooperates with the connected drive motor 4 to drive the connected stirring shaft 5 to rotate, thereby driving the paddle 6 to rotate, providing power for mixing water and cutting fluid concentrate, and the mixed cutting fluid will enter the delivery pipe 10 from the liquid outlet 8 of the bottom support 7.
[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0036] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A CNC cutting fluid automatic dispensing and filling device, characterized by: The invention comprises a liquid distribution tower (2); the bottom of the liquid distribution tower (2) is provided with an opening for connecting a delivery pipe (10); the delivery pipe (10) is connected to the output end of a first water pump (11), and the input end of the first water pump (11) is connected to an input pipe (12); the input pipe (12) is connected to two branch input pipes (13), and each branch input pipe (13) is connected to a metering valve (14); and one of the two branch input pipes (13) is connected to the other end of the branch input pipe (13). The delivery pipe (10) is connected to the water tank, and the other end of another branch input pipe (13) is connected to the cutting fluid barrel; the delivery pipe (10) is connected to the output pipe (15), and the output pipe (15) is connected to the input end of the second water pump (17), and the output end of the second water pump (17) is connected to the main pipe (18), and the main pipe (18) is connected to multiple branch output pipes (19); the other end of the branch output pipe (19) is connected to the corresponding cutting fluid storage tank (21).
2. The automatic dispensing and filling device for CNC cutting fluid according to claim 1, characterized in that: A stirring shaft (5) is cooperatively connected to the seat bearing at the top of the liquid distribution tower (2); one end of the bottom of the stirring shaft (5) is cooperatively connected to the seat bearing installed on the bottom support (7); and a plurality of liquid outlet grooves (8) are provided on the bottom support (7); and the liquid outlet grooves (8) are welded above the bottom opening of the liquid distribution tower (2); and a paddle (6) is cooperatively connected to the outside of the stirring shaft (5).
3. The automatic dispensing and filling device for CNC cutting fluid according to claim 2, characterized in that: One end of the top of the stirring shaft (5) is cooperatively connected to the output shaft of the reducer (3), the reducer (3) is cooperatively connected to the drive motor (4), and the reducer (3) and the drive motor (4) are fixed to the top of the liquid distribution tower (2) by bolts; the liquid distribution tower (2) is fixed to the frame (1) by bolts.
4. The automatic dispensing and filling device for CNC cutting fluid according to claim 1, characterized in that: The delivery pipe (10) is cooperatively connected to a first on-off valve (9), a second on-off valve (16) is provided on one side of the first on-off valve (9), and the second on-off valve (16) is cooperatively connected to the output pipe (15).
5. The automatic dispensing and filling device for CNC cutting fluid according to claim 1, characterized in that: The outer side of the branch output pipe (19) is cooperatively connected with a branch opening and closing valve (20).
6. The automatic dispensing and filling device for CNC cutting fluid according to claim 1, characterized in that: Two liquid level sensors (22) are installed in cooperation with the inner side of the cutting fluid storage box (21), and the two liquid level sensors (22) are arranged in sequence from top to bottom, one of the liquid level sensors (22) is located at the top of the inner side of the cutting fluid storage box (21), and the other liquid level sensor (22) is located at the bottom of the inner side of the cutting fluid storage box (21).