Double-station in-out platform mold cavity vacuum machine
By designing a double-station entry and exit platform mold cavity vacuum machine, the sealing ring is first contacted to vacuum and then pressed the product, which solves the problem of incomplete vacuum extraction in traditional equipment and improves product yield and production efficiency.
Patent Information
- Application Number
- CN202422431126.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Existing vacuum compression equipment can easily lead to the formation of local sealing space when the product is vacuumed, resulting in incomplete vacuum extraction, high product defect rate and low production efficiency.
A double-station entry and exit platform mold cavity vacuum machine is designed, using the sealing ring first to contact the side edge of the vacuum cavity for vacuuming, then pressing the product, combining the electric drive mechanism to achieve dual-station operation, ensuring that the product surface is not squeezed, and the sealing groove and sealing ring of the upper and lower fixture components are used to achieve closed vacuuming.
It effectively avoids product surface extrusion and bubble formation, improves product yield, realizes efficient dual-station operation and automated production, and improves production efficiency.
Smart Images

Figure CN223223741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical equipment, in particular to a double-station entry and exit platform mold cavity vacuum machine. Background Art
[0002] In the vacuum pressing of FPC flexible circuit production, as well as mechanical equipment such as aerogel insulation pad thermal packaging pressing, there is an important process step, which is high-temperature vacuum pressing. This process link is to place the product on the high-temperature vacuum lower fixture set by the equipment, and then press the upper fixture from top to bottom to combine with the lower fixture to form a sealed cavity. At the same time, the product is also subjected to the pressing effect. In this process, when the upper and lower fixtures are combined, the equipment begins to vacuum the sealed cavity. Under the action of vacuum, the air inside the product will be completely sucked out to ensure product quality.
[0003] However, in traditional equipment, when the upper and lower fixtures are closed, the product will also be squeezed. When vacuuming, part of the air inside the product will be locked in the local sealed space formed by the upper and lower fixtures squeezing the product, resulting in incomplete vacuuming in the center of the product and a relatively high product defect rate.
[0004] To this end, the prior art (announcement number: CN218579865U, announcement date: 2023.03.07) discloses a one-time vacuum hot-pressing formed thermal insulation pad structure. By improving the structure of the thermal insulation pad, the hot melt adhesive and the aerogel core material are not completely adhered when vacuuming, so the air can be effectively discharged and the vacuum defect can be reduced. However, the existing hot-pressing vacuum equipment generally performs vacuuming while hot-pressing. The product will still be pressed during vacuuming, and there is still the undesirable phenomenon of incomplete vacuuming. In addition, the existing related equipment can only hot-press one product at a time. After opening the jig, not only does it need to disassemble the hot-pressed product, but it also needs to reinstall the product to be hot-pressed, resulting in very low production efficiency. Utility Model Content
[0005] In order to overcome the above-mentioned shortcomings, the utility model provides a technical solution that can solve the above-mentioned problems.
[0006] A double-station entry-exit platform mold cavity vacuum machine includes a frame, an upper jig assembly and a lower jig assembly are arranged in the frame, the upper jig assembly is located above the lower jig assembly, and a pressing cylinder assembly is fixedly installed on the top side of the frame;
[0007] The upper fixture assembly includes a vacuum chamber, a sealing seat, a pressing connector and an upper fixture plate. The pressing connector is fixedly mounted above the upper fixture plate. The upper fixture plate is installed in the vacuum chamber with a clearance fit. The sealing seat is fixedly mounted on the top side of the vacuum chamber. The upper end of the pressing connector is slidably fitted in the sealing seat. The pressing cylinder assembly drives the pressing connector to move up and down. The bottom side edge of the vacuum chamber is lower than the bottom side surface of the upper fixture plate.
[0008] The lower jig assembly includes a sliding seat and a lower jig plate. The lower jig plate is fixedly mounted on the sliding seat. A sealing groove is formed at the upper edge of the sliding seat. A sealing ring is installed in the sealing groove in a gap-fitting manner. The sealing ring is located on the outer side of the lower jig plate. When the upper jig assembly is pressed downward, the bottom edge of the vacuum chamber is pressed on the sealing ring.
[0009] Furthermore: entry and exit windows are formed on both sides of the frame, at least two horizontal brackets are fixedly installed in the frame, and the left and right ends of the horizontal brackets extend out of the entry and exit windows. A guide rail is fixedly installed on the horizontal bracket, and two entry and exit station assemblies are slidably installed on the guide rails. Two lower fixture assemblies are provided, and the sliding seats of the lower fixture assemblies are fixedly installed on the entry and exit station assemblies one by one.
[0010] Furthermore: two driving mechanisms are fixedly installed on one of the transverse brackets, and the driving mechanisms drive the entry and exit station assemblies to move left and right on the guide rail in a one-to-one correspondence.
[0011] Further: the driving mechanism includes a rack, a gear and a conveying motor, the rack is fixedly mounted on the bottom side of the entry and exit station assembly, the conveying motor is fixedly mounted on the transverse bracket, the gear is fixedly mounted on the rotor of the conveying motor, and the gear and the rack are meshed with each other.
[0012] Furthermore: an upper heating plate and a heat insulation plate are fixedly installed on the upper side of the upper fixture plate in sequence, and a pressing connector is fixedly installed above the heat insulation plate.
[0013] Furthermore: a lower heating plate is fixedly installed between the sliding seat and the lower fixture plate, a vacuum air path and a vacuum interface are formed on the lower heating plate, a vacuum gap is left between the bottom side of the lower fixture plate and the heating plate, and the vacuum air path, the vacuum interface and the vacuum gap are interconnected.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. When the pressing cylinder assembly drives the upper fixture assembly to press downward, since the bottom edge of the vacuum chamber is lower than the bottom side of the upper fixture plate, the bottom edge of the vacuum chamber will first contact the sealing ring of the lower fixture assembly. At this time, the vacuum chamber is evacuated. During the evacuation, the bottom edge of the vacuum chamber can press the sealing ring to achieve sealing in the vacuum chamber.
[0016] 2. After the vacuum is completed, the pressing cylinder assembly continues to press down. Since the upper end of the pressing connector is slidably fitted in the sealing seat, it can drive the upper fixture plate to press on the lower fixture plate.
[0017] The utility model does not squeeze the surface of the product when vacuuming the product, and does not produce any bubbles during pressing. Therefore, the pressing effect of the product can be guaranteed, incomplete vacuuming will not occur, and the yield rate is greatly improved.
[0018] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0020] Figure 1 It is a structural diagram of the utility model;
[0021] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0022] Figure 3 It is a rear view structural diagram of the utility model;
[0023] Figure 4 This is a schematic diagram of a half-section structure of the present utility model;
[0024] Figure 5 yes Figure 4 A schematic diagram of the enlarged structure at point A;
[0025] Figure 6 yes Figure 4 Schematic diagram of the plane structure;
[0026] Figure 7 yes Figure 6 Schematic diagram of the enlarged structure at point B.
[0027] As shown in the figure: 1. Frame; 2. Upper fixture assembly; 2.1. Vacuum chamber; 2.2. Sealing seat; 2.3. Pressing connector; 2.4. Upper fixture plate; 2.5. Upper heating plate; 2.6. Insulation plate; 3. Lower fixture assembly; 3.1. Sliding seat; 3.2. Lower fixture plate; 3.3. Lower heating plate; 3.4. Vacuum air circuit; 3.5. Vacuum extraction interface; 4. Pressing cylinder assembly; 5. Sealing groove; 6. Inlet and outlet window; 7. Horizontal bracket; 8. Guide rail; 9. Inlet and outlet station assembly; 10. Driving mechanism; 10.1. Rack; 10.2. Gear; 10.3. Conveying motor. DETAILED DESCRIPTION
[0028] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention.
[0030] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0031] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0033] like Figure 1-7As shown, the double-station in-and-out platform mold cavity vacuum machine of the present invention includes a frame 1, an upper jig assembly 2 and a lower jig assembly 3 are arranged in the frame 1, the upper jig assembly 2 is located above the lower jig assembly 3, and a pressing cylinder assembly 4 is fixedly installed on the top side of the frame 1;
[0034] The upper fixture assembly 2 includes a vacuum chamber 2.1, a sealing seat 2.2, a pressing connector 2.3 and an upper fixture plate 2.4. The pressing connector 2.3 is fixedly mounted above the upper fixture plate 2.4. The upper fixture plate 2.4 is installed in the vacuum chamber 2.1 with a clearance fit. The sealing seat 2.2 is fixedly mounted on the top side of the vacuum chamber 2.1. The upper end of the pressing connector 2.3 is slidably fitted in the sealing seat 2.2. The pressing cylinder assembly 4 drives the pressing connector 2.3 to move up and down. The bottom edge of the vacuum chamber 2.1 is lower than the bottom side of the upper fixture plate 2.4.
[0035] The lower fixture assembly 3 includes a sliding seat 3.1 and a lower fixture plate 3.2. The lower fixture plate 3.2 is fixedly mounted on the sliding seat 3.1. A sealing groove 5 is formed at the upper edge of the sliding seat 3.1. A sealing ring is installed in the sealing groove 5 with a gap fit. The sealing ring is located on the outer side of the lower fixture plate 3.2. When the upper fixture assembly 2 is pressed downward, the bottom edge of the vacuum chamber 2.1 is pressed on the sealing ring.
[0036] The principle is: when the pressing cylinder assembly 4 drives the upper jig assembly 2 to press down, since the bottom side edge of the vacuum chamber 2.1 is lower than the bottom side surface of the upper jig plate 2.4, the bottom side edge of the vacuum chamber 2.1 will first contact the sealing ring of the lower jig assembly 3, and the vacuum chamber 2.1 will be evacuated at this time. When evacuating, the bottom side edge of the vacuum chamber 2.1 can press the sealing ring to achieve the closure of the vacuum chamber 2.1. After the vacuuming is completed, the pressing cylinder assembly 4 continues to press down. Since the upper end of the pressing connector 2.3 is slidably fitted in the sealing seat 2.2, it can drive the upper jig plate 2.4 to press on the lower jig plate 3.2. The utility model will not cause extrusion on the surface of the product when vacuuming the product, and there will be no bubbles during pressing, so the pressing effect of the product can be guaranteed, and incomplete vacuuming will not occur, and the yield rate is greatly improved.
[0037] Furthermore: entry and exit windows 6 are formed on the left and right sides of the frame 1, and at least two transverse brackets 7 are fixedly installed in the frame 1, and the left and right ends of the transverse bracket 7 are extended out of the entry and exit windows 6. A guide rail 8 is fixedly installed on the transverse bracket 7, and two entry and exit station assemblies 9 are slidably installed on the guide rail 8. There are two lower fixture assemblies 3, and the sliding seats 3.1 of the lower fixture assemblies 3 are fixedly installed on the entry and exit station assemblies 9 in a one-to-one correspondence; double-station operation can be realized, and when the lower fixture assembly 3 on one of the entry and exit station assemblies 9 slides to the bottom side of the upper fixture assembly 2, the pressing cylinder assembly 4 is pressed downward, and at the same time, the product can be taken and placed on the other lower fixture assembly 3, which is convenient for actual operation and improves production efficiency.
[0038] Furthermore: two driving mechanisms 10 are fixedly installed on one of the horizontal brackets 7, and the driving mechanisms 10 drive the entry and exit station assembly 9 to move left and right on the guide rail 8 in a one-to-one manner; the entry and exit station assembly 9 can be controlled to move on the guide rail 8 in an electric manner to achieve electric control, a higher degree of automation, and can also achieve numerical control.
[0039] Furthermore: the driving mechanism 10 includes a rack 10.1, a gear 10.2 and a conveying motor 10.3, the rack 10.1 is fixedly mounted on the bottom side of the entry and exit station assembly 9, the conveying motor 10.3 is fixedly mounted on the horizontal bracket 7, the gear 10.2 is fixedly mounted on the rotor of the conveying motor 10.3, and the gear 10.2 and the rack 10.1 are meshed with each other; the conveying motor 10.3 drives the gear 10.2, and the gear 10.2 and the rack 10.1 are meshed to drive the entry and exit station assembly 9 to slide on the guide rail 8, thereby realizing precise control of the real-time position of the entry and exit station assembly 9, and facilitating the upper jig assembly 2 to align with the lower jig assembly 3 for pressing.
[0040] Furthermore: the upper side of the upper jig plate 2.4 is fixedly installed with an upper heating plate 2.5 and an insulation plate 2.6 in sequence, and the pressing connector 2.3 is fixedly installed above the insulation plate 2.6; the upper heating plate 2.5 can provide a heating effect to the upper jig plate 2.4 to achieve hot pressing of the upper surface of the product, and the setting of the insulation plate 2.6 can effectively block heat transfer to avoid overheating and damage to the pressing cylinder assembly 4.
[0041] Furthermore: a lower heating plate 3.3 is fixedly installed between the sliding seat 3.1 and the lower jig plate 3.2, and a vacuum air path 3.4 and a vacuum interface 3.5 are formed on the lower heating plate 3.3. A vacuum gap is left between the bottom side of the lower jig plate 3.2 and the heating plate, and the vacuum air path 3.4, the vacuum interface 3.5 and the vacuum gap are interconnected; the setting of the lower heating plate 3.3 can ensure the effect of hot pressing on the lower surface of the product, and the setting of the vacuum air path 3.4 and the vacuum interface 3.5 can perform vacuum when the upper jig assembly 2 and the lower jig assembly 3 are pressed against each other, thereby effectively removing air, ensuring the effect of hot pressing, and improving the yield rate.
[0042] This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model are within the scope of protection of the technical solution of the utility model.
Claims
1. Double-station entry and exit platform mold cavity vacuum machine, including a frame, characterized by: An upper jig assembly and a lower jig assembly are provided in the frame, the upper jig assembly is located above the lower jig assembly, and a pressing cylinder assembly is fixedly installed on the top side of the frame; The upper fixture assembly includes a vacuum chamber, a sealing seat, a pressing connector and an upper fixture plate. The pressing connector is fixedly mounted above the upper fixture plate. The upper fixture plate is installed in the vacuum chamber with a clearance fit. The sealing seat is fixedly mounted on the top side of the vacuum chamber. The upper end of the pressing connector is slidably fitted in the sealing seat. The pressing cylinder assembly drives the pressing connector to move up and down. The bottom side edge of the vacuum chamber is lower than the bottom side surface of the upper fixture plate. The lower jig assembly includes a sliding seat and a lower jig plate. The lower jig plate is fixedly mounted on the sliding seat. A sealing groove is formed at the upper edge of the sliding seat. A sealing ring is installed in the sealing groove in a gap-fitting manner. The sealing ring is located on the outer side of the lower jig plate. When the upper jig assembly is pressed downward, the bottom edge of the vacuum chamber is pressed on the sealing ring.
2. The double-station inlet and outlet platform mold cavity vacuum machine according to claim 1, characterized in that: Access windows are formed on both sides of the frame, and at least two transverse brackets are fixedly installed in the frame. The left and right ends of the transverse brackets extend out of the access windows. A guide rail is fixedly installed on the transverse bracket, and two access station assemblies are slidably installed on the guide rails. Two lower fixture assemblies are provided, and the sliding seats of the lower fixture assemblies are fixedly installed on the access station assemblies in a one-to-one correspondence.
3. The double-station inlet and outlet platform mold cavity vacuum machine according to claim 2, characterized in that: Two driving mechanisms are fixedly mounted on one of the transverse supports, and the driving mechanisms drive the entry and exit station assemblies to move left and right on the guide rail in a one-to-one correspondence.
4. The double-station inlet and outlet platform mold cavity vacuum machine according to claim 3, characterized in that: The driving mechanism includes a rack, a gear and a conveying motor. The rack is fixedly mounted on the bottom side of the entry and exit station assembly, the conveying motor is fixedly mounted on the transverse bracket, and the gear is fixedly mounted on the rotor of the conveying motor. The gear and the rack are meshed with each other.
5. The double-station in-and-out platform mold cavity vacuum machine according to claim 1, characterized in that: An upper heating plate and a heat insulating plate are fixedly mounted on the upper side of the upper jig plate in sequence, and a pressing connector is fixedly mounted above the heat insulating plate.
6. The double-station in-and-out platform mold cavity vacuum machine according to claim 1, characterized in that: A lower heating plate is fixedly installed between the sliding seat and the lower fixture plate, and a vacuum air path and a vacuum interface are formed on the lower heating plate. A vacuum gap is left between the bottom side of the lower fixture plate and the heating plate, and the vacuum air path, the vacuum interface and the vacuum gap are interconnected.
Citation Information
Patent Citations
Heat insulation pad structure formed through one-time vacuum hot pressing
CN218579865U