Extrusion structure of mixing device
By introducing guides, air refrigeration cylinders and power mechanisms into the mixing device, sucking in the cooling pool air and making it come into contact with cooling water to form droplets, the problem of toxic gas diffusion during powder coating extrusion is solved, and the protection of staff is achieved.
Patent Information
- Application Number
- CN202422271367.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The pungent gas produced by the powder coating during the mixing and extrusion process causes harm to the staff.
An extrusion structure of a mixing device is designed, including a guide member, an air exchange cylinder, an air suction member and a power mechanism. The air above the cooling tank is sucked into the air exchange cylinder through the power mechanism, and through the coordination of the communication pipe and the guide member, the toxic gas is brought into contact with the cooling water and formed droplets to flow back to the cooling tank, reducing gas diffusion.
It effectively reduces the pungent gas generated by materials in high temperatures to float into the air and protects the health of staff.
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Figure CN223223832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder coating production equipment, in particular to an extrusion structure of a mixing device. Background Art
[0002] Powder coating is a solid powdered synthetic resin coating composed of solid resin, pigments, fillers and additives. During production, powder coating needs to pass through a mixing device to mix the raw materials, heat them into a molten state, and extrude them into strips. The strips extend into a cooling pool and are cooled by cold water before further processing.
[0003] During the process of powder coating being mixed and extruded into the cooling pool, a portion of the strip-shaped coating will be directly exposed to the air. At this time, the surface of the coating will emit pungent gas, which will cause harm to the body if inhaled for a long time. Therefore, a mixing device extrusion structure is proposed to solve the above-mentioned problem. Utility Model Content
[0004] Based on the above description, the utility model provides an extrusion structure of a mixing device to solve the problem that the existing powder coating generates pungent gas after mixing and extrusion, which causes harm to workers.
[0005] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a mixing device extrusion structure, comprising: a mixing device, the mixing device comprising a mixer and an extruder, a pre-cooling mechanism comprising a guide, a ventilation cylinder, an air suction member, a power mechanism and a connecting pipe, the guide member is arranged on one side of the mixing device by a screw, the ventilation cylinder is arranged on the outer surface of the guide member by a screw and a nut, and comprises a side opening and a reinforcement member, the air suction member is arranged on the outside of the ventilation cylinder and is interconnected with the ventilation cylinder, the power mechanism is arranged at the top end of the ventilation member and extends to the inside of the ventilation cylinder, and comprises a motor, a rotating shaft, a vent and a first fan blade block, the connecting pipe is arranged at the top end of the power mechanism by a screw and a nut, and the other end extends to the top of the guide member, and the second fan blade block is arranged at the bottom end of the rotating shaft by a screw.
[0006] On the basis of the above technical solution, the present invention can also be improved as follows.
[0007] Furthermore, the guide member includes a guide tube, and hollow conical tubes are provided at the upper and lower ends of the guide tube. The diameter of the opposite side of the hollow conical tube is larger than the diameter of the guide tube. The outer surface of the guide tube is provided with a connecting side block, and the interior of the guide tube is provided with a tight protrusion.
[0008] Furthermore, the ventilation cylinder includes a hollow cylinder, the outer surface of the bottom end of the hollow cylinder is provided with a side opening, the side openings are distributed in a circular shape and at equal intervals, and a reinforcement is provided inside the hollow cylinder, the reinforcement is communicated with the hollow cylinder, and the reinforcement is arranged above the side opening.
[0009] Furthermore, a threaded through hole is provided on the upper surface of the hollow cylinder, and a connecting block is provided on the outer surface of the hollow cylinder. The connecting block is provided between the reinforcement and the threaded through hole.
[0010] Furthermore, the suction part includes an suction pipe, the outer surface of the suction pipe is provided with an external thread, the external thread matches the threaded through hole, and the outer surface of the suction pipe is provided with a limiting plate, the limiting plate is provided above the external thread, and the diameter is larger than the diameter of the threaded through hole.
[0011] Furthermore, a connecting cavity is provided at the top end of the intake pipe, the connecting cavity and the intake pipe are communicated with each other, the intake pipe extends to the interior of the ventilation cylinder and is located above the reinforcement, and a connecting flange is provided on the outer surface of the connecting cavity.
[0012] Furthermore, the power mechanism includes a connecting disk, a first fan blade block is provided on the upper surface of the connecting disk, the diameter of the connecting disk is equal to the diameter of the connecting flange, and the connecting disk and the connecting flange are connected to each other by screws and nuts.
[0013] Furthermore, a motor is provided on the upper surface of the connecting disk, a rotating shaft is provided at the output shaft of the motor, a vent is provided on the outer surface of the rotating shaft, the vent is provided inside the connecting cavity, a connecting prism is provided at the bottom end of the rotating shaft, and a threaded blind hole is provided at the bottom end of the connecting prism.
[0014] Furthermore, the second fan blade block includes a connecting sleeve, the upper surface of the connecting sleeve is provided with a prismatic hole, the prismatic hole matches the connecting prism, the outer surface of the connecting sleeve is provided with blades, the second fan blade block is connected to the connecting prism by screws, and the second fan blade block is located below the reinforcement.
[0015] Furthermore, the connecting pipe includes a U-shaped connecting pipe, one end of which is provided with a flange, and the flange is connected to the air suction member and the power mechanism at the same time by screws and nuts, and the other end of the connecting pipe extends to just above the guide member.
[0016] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0017] 1. The utility model is provided with a power mechanism, a ventilation cylinder, and an air suction member. Through the cooperation between the power mechanism and the ventilation cylinder, when the ventilation cylinder is placed in the cooling pool, the power mechanism works to draw air above the cooling pool into the ventilation cylinder. During this process, the liquid level is located between the reinforcement member and the air suction member, thereby achieving a relative seal of the ventilation cylinder under the action of the cooling water. When the air pressure inside the ventilation cylinder decreases, the external air can flow through the cooling water and enter the interior of the ventilation cylinder.
[0018] 2. By setting up the connecting pipe and the guide, the extruded strips can enter the cooling pool along the direction of the guide cylinder. The setting of the connecting pipe allows the air to flow through the cooling water and enter from one end and then be discharged from the other end. The discharged air enters from the top of the guide cylinder. On the one hand, the toxic gas can be input downward along the guide cylinder, and after contacting the protrusion, it forms droplets and flows back into the cooling pool. On the other hand, the discharged air contains more water, and after contacting the strips, the toxic gas can be dissolved in it, and the strips can be pre-cooled. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic structural diagram of an extrusion structure of a mixing device provided in an embodiment of the present utility model;
[0020] Figure 2 This is a structural diagram of the pre-cooling mechanism in an embodiment of the present utility model;
[0021] Figure 3 for Figure 2 Structural cross-sectional view;
[0022] Figure 4 for Figure 3 A structural diagram from another perspective;
[0023] Figure 5 This is a structural diagram of a guide member in an embodiment of the present utility model;
[0024] Figure 6 This is a schematic structural diagram of the ventilation cylinder in an embodiment of the present utility model;
[0025] Figure 7 for Figure 6 Structural cross-sectional view;
[0026] Figure 8 This is a structural diagram of the air-intake member in an embodiment of the present utility model;
[0027] Figure 9 This is a schematic structural diagram of the power mechanism in an embodiment of the present utility model;
[0028] Figure 10 for Figure 9 A structural diagram from another perspective;
[0029] Figure 11 This is a schematic structural diagram of the second fan blade block in an embodiment of the present utility model;
[0030] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0031] 1. Mixing device; 2. Guide; 21. Guide cylinder; 22. Hollow frustum cylinder; 23. Connecting side block; 3. Ventilation cylinder; 31. Hollow cylinder; 32. Connecting block; 33. Side opening; 34. Reinforcement; 35. Threaded through hole; 4. Suction member; 41. Suction pipe; 42. External thread; 43. Limiting plate; 44. Connecting cavity; 45. Connecting flange; 5. Power mechanism; 51. Connecting disk; 52. Motor; 53. Rotating shaft; 54. Ventilation hole; 55. Connecting prism; 56. First blade block; 6. Connecting pipe; 7. Second blade block; 71. Connecting sleeve; 72. Prismatic hole; 73. Blade. DETAILED DESCRIPTION
[0032] To facilitate understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The accompanying drawings provide embodiments of the present application. However, the present application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application pertains. The terms used herein in the specification of this application are for the purpose of describing specific embodiments only and are not intended to limit this application.
[0034] It will be understood that spatial relational terms such as "under," "beneath," "below," "under," "above," "above," etc., may be used herein to describe the relationship of an element or feature shown in the figures to other elements or features. It will be understood that in addition to the orientations shown in the figures, spatial relational terms also include different orientations of the device in use and operation. For example, if the device in the drawings is turned over, the element or feature described as "under" or "beneath" or "beneath" the other elements will be oriented as "above" the other elements or features. Thus, the exemplary terms "under" and "under" may include both upper and lower orientations. In addition, the device may also include alternative orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptors used herein are interpreted accordingly.
[0035] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element or connected to the other element through an intermediate element. In the following embodiments, "connection" should be understood as "electrical connection", "communication connection", etc., if the connected circuits, modules, units, etc. can transmit electrical signals or data to each other.
[0036] When used herein, the singular forms "a", "an", and "the" may also include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include / comprise" or "have" and the like specify the presence of stated features, integers, steps, operations, components, parts, or combinations thereof, but do not preclude the possibility of the presence or addition of one or more other features, integers, steps, operations, components, parts, or combinations thereof.
[0037] See also Figure 1-Figure 5 , a mixing device extrusion structure, comprising:
[0038] A mixing device 1, comprising a mixing machine and an extruder;
[0039] A guide member 2 is screwed to one side of the mixing device 1. The guide member 2 includes a guide cylinder 21. A hollow conical cylinder 22 is provided at both the upper and lower ends of the guide cylinder 21. The diameter of the opposite side of the hollow conical cylinder 22 is larger than the diameter of the guide cylinder 21. A connecting side block 23 is provided on the outer surface of the guide cylinder 21. A tight protrusion is provided inside the guide cylinder 21.
[0040] Based on the above, the mixer and the extruder are prior art. The mixer and the extruder here are only for the convenience of understanding the pre-cooling mechanism, so the specific structure and working principle of the mixer and the extruder are not described here in detail.
[0041] The setting of the guide cylinder 21 and the hollow conical cylinder 22 allows the extruded strip raw material to move along the direction of the guide 2 and extend into the interior of the cooling pool. The setting of the protrusion allows the air with small particles of water to enter normally, and the small particles of water collide with the protrusions to form larger water droplets that fall into the cooling pool.
[0042] like Figure 1-Figure 4 as well as Figure 6-Figure 8 As shown, the air cylinder 3 is set on the outer surface of the guide member 2 by screws and nuts, and includes a side opening 33 and a reinforcement member 34;
[0043] The ventilator 3 includes a hollow cylinder 31. The outer surface of the bottom end of the hollow cylinder 31 is provided with side openings 33. The side openings 33 are distributed in an annular shape and are equidistantly. A reinforcement 34 is provided inside the hollow cylinder 31. The reinforcement 34 is communicated with the hollow cylinder 31 and is provided above the side openings 33.
[0044] The upper surface of the hollow cylinder 31 is provided with a threaded through hole 35 , and the outer surface of the hollow cylinder 31 is provided with a connecting block 32 , and the connecting block 32 is provided between the reinforcement 34 and the threaded through hole 35 ;
[0045] An air suction member 4 is provided on the outside of the ventilator 3 and is in communication with the ventilator 3. The air suction member 4 includes an air suction pipe 41. The outer surface of the air suction pipe 41 is provided with an external thread 42. The external thread 42 matches the threaded through hole 35. A limit plate 43 is provided on the outer surface of the air suction pipe 41. The limit plate 43 is provided above the external thread 42 and has a diameter greater than the diameter of the threaded through hole 35.
[0046] A connecting cavity 44 is provided at the top end of the air intake pipe 41. The connecting cavity 44 and the air intake pipe 41 are in communication with each other. The air intake pipe 41 extends into the interior of the ventilator 3 and is located above the reinforcement 34. A connecting flange 45 is provided on the outer surface of the connecting cavity 44.
[0047] Based on the above, the ventilation cylinder 3 and the suction piece 4 are connected to each other through threads. At this time, the suction piece 4 and the ventilation cylinder 3 are connected to each other. The ventilation cylinder 3 is extended into the cooling pool when in use. The cooling water in the cooling pool enters from the inside of the side opening 33 and is immersed to the top of the reinforcement 34. When suction is generated above the suction pipe 41, the air pressure inside the ventilation cylinder 3 is reduced. Therefore, the air outside the ventilation cylinder 3 is pressed into the interior of the ventilation cylinder 3 from the side opening 33 under the action of the air pressure difference. At this time, the pressed air flow is in full contact with the cooling water, and contains a large number of small particles of water droplets inside.
[0048] like Figure 3 、 Figure 4 、 Figure 9 and Figure 10 As shown, the power mechanism 5 is arranged at the top of the air suction member 4 and extends to the interior of the ventilation cylinder 3, and includes a motor 52, a rotating shaft 53, a vent hole 54 and a first fan blade block 56;
[0049] The power mechanism 5 includes a connecting disk 51, the upper surface of which is provided with a first fan blade block 56. The diameter of the connecting disk 51 is equal to the diameter of the connecting flange 45. The connecting disk 51 and the connecting flange 45 are connected to each other by screws and nuts. A motor 52 is provided on the upper surface of the connecting disk 51. A rotating shaft 53 is provided at the output shaft of the motor 52. A vent hole 54 is provided on the outer surface of the rotating shaft 53. The vent hole 54 is provided inside the connecting cavity 44. A connecting prism 55 is provided at the bottom end of the rotating shaft 53. A threaded blind hole is provided at the bottom end of the connecting prism 55.
[0050] Based on the above, when the motor 52 is energized, the electric rotating shaft 53 rotates. When the rotating shaft 53 rotates, it drives the first fan blade block 56 to rotate, thereby allowing the air inside the suction part 4 to flow upward into the interior of the connecting pipe 6. The setting of the vent hole 54 allows air to enter the interior of the connecting pipe 6 from the interior of the suction part 4. The setting of the connecting prism 55 allows the second fan blade block 7 to be connected to the rotating shaft 53 by screws.
[0051] like Figure 1-Figure 3 As shown, a connecting pipe 6 is provided at the top of the power mechanism 5 by means of screws and nuts, and the other end extends to above the guide member 2. The connecting pipe 6 comprises a U-shaped connecting pipe, one end of which is provided with a flange, and the flange is connected to the air suction member 4 and the power mechanism 5 by means of screws and nuts. The other end of the connecting pipe 6 extends to directly above the guide member 2.
[0052] Based on the above, the connecting pipe 6 plays a role in guiding the airflow, so that the air inside the air suction member 4 can flow to just above the guide tube 21 , and the airflow can enter the interior of the guide tube 21 .
[0053] like Figure 3 、 Figure 4 as well as Figure 11 As shown, the second fan blade block 7 is set at the bottom end of the rotating shaft 53 by a screw, and the connecting pipe 6 includes a U-shaped connecting pipe;
[0054] The second blade block 7 includes a connecting sleeve 71. The upper surface of the connecting sleeve 71 is provided with a prismatic hole 72. The prismatic hole 72 matches the connecting prism 55. The outer surface of the connecting sleeve 71 is provided with a blade 73. The second blade block 7 is connected to the connecting prism 55 by screws. The second blade block 7 is located below the reinforcement member 34.
[0055] Based on the above, the setting of the prismatic hole 72 enables the second fan blade block 7 to be fixed to the outside of the rotating shaft 53 by screws. When the rotating shaft 53 rotates, it can drive the second fan blade block 7 to rotate together. The second fan blade block 7 here has the effect of stirring the cooling water, making it easier for the cooling water in the cooling pool to form small particles of water, and the small particles of water can flow with the airflow.
[0056] In actual use of this embodiment, by immersing the aerator cylinder 3 in the cooling pool, that is, cooling water enters the aerator cylinder 3 and immerses the reinforcement 34. At this time, the liquid level is located between the reinforcement 34 and the air suction member 4. The strip material extruded by the mixing device 1 extends along the direction of the guide cylinder 21 into the cooling pool;
[0057] The motor 52 is energized to drive the rotating shaft 53 to rotate. At this time, the first fan blade block 56 and the second fan blade block 7 rotate together. When the first fan blade block 56 rotates, the air inside the air intake member 4 and the ventilation cylinder 3 forms an airflow and is discharged from one end of the connecting pipe 6. The discharged airflow enters the interior of the guide cylinder 21. During this process, the internal air pressure of the ventilation cylinder 3 decreases. Since the atmospheric pressure is not constant, an air pressure difference is generated between the two. Under the action of the air pressure difference, the external air enters the interior of the ventilation cylinder 3 through the side opening 33.
[0058] During the above process, the air flow needs to flow through the cooling water, so the air flow contains more small particles of water. At the same time, the second fan blade block 7 has a stirring effect on the cooling water, making it easier for the air flow to enter. At the same time, there are more small particles of water inside the ventilation cylinder 3. The air flow with small particles of water flows along the ventilation cylinder 3, the air suction member 4, the air vent 54 and the connecting pipe 6 and then flows into the interior of the guide cylinder 21 again. On the one hand, the air flow with small particles of water contacts the strip material and can cool the strip material. On the other hand, the air flow with small particles of water can absorb pungent harmful gases. When the absorbed small particles of water contact with the protrusions, larger water droplets are formed and flow back into the cooling pool.
[0059] The extrusion structure is provided with a pre-cooling mechanism so that the strip material can be processed before being extended into the cooling pool, effectively reducing the occurrence of pungent gases generated by the material under high temperature conditions drifting into the air.
[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A mixing device extrusion structure, characterized in that: include: A mixing device (1), comprising a mixing machine and an extruder; The pre-cooling mechanism comprises a guide member (2), a ventilation cylinder (3), an air suction member (4), a power mechanism (5) and a connecting pipe (6), wherein: A guide (2) is provided on one side of the mixing device (1) via a screw; A ventilation cylinder (3) is arranged on the outer surface of the guide member (2) by means of screws and nuts, and comprises a side opening (33) and a reinforcement member (34); An air suction member (4) is arranged outside the ventilation cylinder (3) and is in communication with the ventilation cylinder (3); A power mechanism (5) is arranged at the top end of the air suction member (4) and extends into the interior of the ventilation cylinder (3), and comprises a motor (52), a rotating shaft (53), a vent hole (54) and a first fan blade block (56); A connecting pipe (6) is provided at the top end of the power mechanism (5) by means of a screw and a nut, and the other end of the connecting pipe extends to the top of the guide member (2); The second fan blade block (7) is arranged on the bottom end of the rotating shaft (53) through a screw.
2. The extrusion structure of the mixing device according to claim 1, characterized in that: The guide member (2) comprises a guide cylinder (21), wherein both upper and lower ends of the guide cylinder (21) are provided with hollow conical cylinders (22), the diameter of the opposite side of the hollow conical cylinder (22) is larger than the diameter of the guide cylinder (21), the outer surface of the guide cylinder (21) is provided with a connecting side block (23), and the interior of the guide cylinder (21) is provided with a tight protrusion.
3. The extrusion structure of the mixing device according to claim 1, characterized in that: The ventilation cylinder (3) comprises a hollow cylinder (31), the outer surface of the bottom end of the hollow cylinder (31) is provided with a side opening (33), the side openings (33) are distributed in an annular shape and at equal intervals, a reinforcement (34) is provided inside the hollow cylinder (31), the reinforcement (34) and the hollow cylinder (31) are communicated with each other, and the reinforcement (34) is arranged above the side opening (33).
4. The extrusion structure of the mixing device according to claim 3, characterized in that: The upper surface of the hollow cylinder (31) is provided with a threaded through hole (35), and the outer surface of the hollow cylinder (31) is provided with a connecting block (32), and the connecting block (32) is arranged between the reinforcement (34) and the threaded through hole (35).
5. The extrusion structure of the mixing device according to claim 4, characterized in that: The air suction member (4) comprises an air suction pipe (41), the outer surface of the air suction pipe (41) is provided with an external thread (42), the external thread (42) matches the threaded through hole (35), and the outer surface of the air suction pipe (41) is provided with a limiting plate (43), the limiting plate (43) is arranged above the external thread (42), and the diameter of the limiting plate is larger than the diameter of the threaded through hole (35).
6. The extrusion structure of the mixing device according to claim 5, characterized in that: A connecting cavity (44) is provided at the top end of the intake pipe (41), the connecting cavity (44) and the intake pipe (41) are in communication with each other, the intake pipe (41) extends into the interior of the ventilation cylinder (3) and is located above the reinforcement (34), and a connecting flange (45) is provided on the outer surface of the connecting cavity (44).
7. The extrusion structure of the mixing device according to claim 6, characterized in that: The power mechanism (5) comprises a connecting disk (51), the upper surface of which is provided with a first blade block (56), the diameter of the connecting disk (51) being equal to the diameter of the connecting flange (45), and the connecting disk (51) and the connecting flange (45) being connected to each other via screws and nuts.
8. The extrusion structure of the mixing device according to claim 7, characterized in that: A motor (52) is provided on the upper surface of the connecting disk (51), a rotating shaft (53) is provided at the output shaft of the motor (52), a vent hole (54) is provided on the outer surface of the rotating shaft (53), the vent hole (54) is provided inside the connecting cavity (44), a connecting prism (55) is provided at the bottom end of the rotating shaft (53), and a threaded blind hole is provided at the bottom end of the connecting prism (55).
9. The extrusion structure of the mixing device according to claim 8, characterized in that: The second blade block (7) includes a connecting sleeve (71), the upper surface of the connecting sleeve (71) is provided with a prismatic hole (72), the prismatic hole (72) matches the connecting prism (55), the outer surface of the connecting sleeve (71) is provided with a blade (73), the second blade block (7) is connected to the connecting prism (55) by screws, and the second blade block (7) is located below the reinforcement (34).
10. The extrusion structure of the mixing device according to claim 1, characterized in that: The connecting pipe (6) comprises a U-shaped connecting pipe, one end of which is provided with a flange, the flange being connected to the air suction member (4) and the power mechanism (5) simultaneously via screws and nuts, and the other end of the connecting pipe (6) extending to directly above the guide member (2).