Film coating mechanism for alloy steel surface protection
By designing a coating mechanism for surface protection of alloy steel, synchronous coating of both sides of the alloy steel plate is achieved, solving the problem of only one-side coating in the prior art, and improving production efficiency and stability.
Patent Information
- Application Number
- CN202422472308.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing coating devices for alloy steel casting processing can only be used for single-sided coating, and cannot achieve synchronous coating on both sides, resulting in the need of manual or equipment to flip the other coating on the other side, affecting the work progress.
A coating mechanism for surface protection of alloy steel is designed, including a fixed lower conveying line and a movable upper pressing conveying line. Through components such as coating rollers, hot air output plates, pneumatic cutting blade plates, etc., the film is synchronized with the two sides of the alloy steel plate, and hot air heating and pressing balls are used to ensure the film bonding.
Synchronous coating of both sides of the alloy steel plate is achieved, which improves the coating efficiency, avoids manual flip operations, ensures that the film does not fall off or deviates during the transportation process, and improves production stability and efficiency.
Smart Images

Figure CN223224609U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of coating equipment, and in particular relates to a coating mechanism for protecting the surface of alloy steel. Background Art
[0002] Laminating refers to the process of applying a transparent plastic film to the surface of the workpiece to be processed through hot pressing. When processing alloy steel plate castings, the plastic film is sometimes pressed onto the steel plate at high temperature through a laminating device to form a laminated steel plate. The laminated alloy steel plate has good corrosion resistance and wear resistance. At the same time, the laminated steel plate has a smooth appearance, beautiful surface, and strong pressure resistance. When the existing laminating device is in use, multiple steel plates are generally continuously conveyed through a conveying mechanism, and then the film is hot-melted and rolled onto the steel plate through a hot pressing roller. The plastic film is generally in a roll shape, so after the lamination of a steel plate is completed, the film needs to be cut to separate the steel plates from each other. However, when cutting the film, in order to enable the cutting structure to cut the film between the two steel plates more accurately, the conveying mechanism of the steel plate is generally stopped during cutting, resulting in frequent pauses in the processing, which is not conducive to the processing.
[0003] To this end, a coating device for alloy steel casting processing, with the announcement number "CN116061449B," includes a coating module, which is provided with a cutting module. The cutting module includes a connecting box, with connecting frames provided on both sides of the connecting box. A sliding plate is slidably connected to the inner side of the connecting box. Two return springs 2 are fixedly connected to the top surface of the sliding plate and fixedly connected to the top surface of the sliding plate. Roller rods 1 and 2 are provided at the bottom of the sliding plate. After the coated steel plate passes through the bottom of roller rods 1 and 2, roller rods 1 and 2 are inserted between the two steel plates, causing the cutting blade to move downward to cut the film. The steel plate can push the sliding plate to move, allowing the cutting blade to follow the movement of the steel plate. This allows the cutting blade to accurately cut between the two steel plates without stopping the conveyance of the steel plates, which is conducive to continuous coating of the steel plates.
[0004] However, for the above-mentioned coating device for alloy steel casting processing, although the steel plate is placed on the roller conveyor, the steel plate is conveyed by the roller conveyor, the film roll is put on the reel, and the film is pulled out to make the plastic film stick to the steel plate, there are still the following obvious defects during use: the above-mentioned coating device can only perform single-sided coating operation on the alloy steel plate at a time. Since there is no corresponding mechanism for simultaneous coating on both sides, it is impossible to achieve two simultaneous coating operations on the alloy steel plate. Therefore, manual labor or equipment is required to coat the other side of the alloy steel plate during transportation, which will affect the progress of the coating work of the alloy steel plate. Utility Model Content
[0005] The purpose of the utility model is to provide a coating mechanism for protecting the surface of alloy steel to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a coating mechanism for protecting the surface of alloy steel, comprising:
[0007] A film laminating frame, wherein the upper end of the film laminating frame is provided with a fixed lower conveyor line for conveying the alloy steel after lamination, and the vertical upper end of the fixed lower conveyor line is correspondingly provided with a movable upper film pressing conveyor line for pressing and fitting the film on the alloy steel, and one side of the fixed lower conveyor line and the movable upper film pressing conveyor line are both provided with a film laminating roller with a disassembly structure through a fixed frame;
[0008] A hot air outlet plate is provided on the bottom side of a fixed frame on one side of the fixed lower conveyor line and the movable upper film pressing conveyor line, and is used for blowing hot-melt bonding the film covered on both sides of the alloy steel plate. A pneumatic cutting blade is provided on one side of the hot air outlet plate for cutting the film, and a bonding pressure plate is provided on the other side of the hot air outlet plate for pressing and bonding the film on both sides of the alloy steel plate.
[0009] Preferably, guide positioning vertical blocks are evenly provided on both sides of the ends of the fixed lower conveyor line and the movable upper film pressing conveyor line, and film pressing cylinders fixed on the fixed frame are provided on both sides of the upper end of the movable upper film pressing conveyor line, so that the alloy steel plate after coating is rolled and pressed during transportation to ensure that the film will not fall off during transportation.
[0010] Preferably, a fan is provided on the support strip plate arranged on the inner side of the fixed frame, a heater is connected to the pipe of the fan outlet, and the output end of the heater is connected to the hot air outlet plate through a pipe, so as to realize hot melting of the film on both sides of the alloy steel plate by using hot air heating.
[0011] Preferably, cutting cylinders are provided on both sides of the end of the cutting blade, and the cutting cylinders are fixed on both sides of the fixing frame to achieve thin film cutting on both sides of the alloy steel plate.
[0012] Preferably, pressing cylinders are provided on both sides of the upper end surface of the bonding pressure plate, and the pressing cylinders are fixed on both sides of the outside of the fixing frame, and rolling film pressing balls are evenly embedded on one side of the bonding pressure plate to achieve uniform pressing of the films on both sides of the alloy steel plate.
[0013] Preferably, an assembly groove is provided at one end of the fixing frame, and the rotating shafts at both ends of the coating roller are assembled in the assembly groove, and a locking block is provided at one end of the assembly groove through a bolt to lock the coating roller after assembly, which is convenient for disassembly, assembly and replacement of the coating roller.
[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows: the coating mechanism for alloy steel surface protection uses a coating roller arranged on a fixed frame arranged on one side of the fixed lower conveyor line and the movable upper film pressing conveyor line, so that the alloy steel plate can be coated on both sides of the alloy steel plate at the feeding end during the coating transportation using the fixed lower conveyor line and the movable upper film pressing conveyor line, and the film can be pressed and coated by the transportation of the alloy steel plate, which can improve the working efficiency of coating on both sides of the alloy steel plate, so that the alloy steel plate can be transferred and reversed by wireless personnel or with the help of equipment to carry out the coating work on the other side, thereby further improving the coating progress of the alloy steel plate.
[0015] By fixing the lower conveyor line and the movable upper film pressing conveyor line, the movable upper film pressing conveyor line utilizes the telescopic setting, and at the same time, the guide positioning vertical blocks are evenly arranged on both sides of the movable upper film pressing conveyor line and the fixed lower conveyor line, so that the alloy steel plate can be transported in the process of being coated by the guide positioning vertical blocks to center the alloy steel plate, ensuring that there will be no position deviation to cause the film to be scratched, and the transportation of the alloy steel plate after coating will be safer and more stable, and at the same time, the film on both sides can be pressed down during transportation to make it tightly attached to both sides of the alloy steel plate, so that the film covering both sides of the alloy steel plate fits more closely. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the main structure of the fixing frame of the utility model;
[0018] Figure 3 This is a side view structural diagram of the conveyor line of the utility model;
[0019] Figure 4 This is a side structural diagram of the hot air outlet plate of the utility model.
[0020] In the figure: 1. Laminating frame; 2. Fixed lower conveyor line; 3. Movable upper laminating conveyor line; 4. Fixed frame; 5. Laminating roller; 6. Hot air outlet plate; 7. Cutting knife plate; 8. Laminating plate; 9. Guide and positioning vertical block; 10. Laminating cylinder; 11. Fan; 12. Heater; 13. Cutting cylinder; 14. Laminating cylinder; 15. Film laminating ball; 16. Assembly groove; 17. Locking block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-4 The utility model provides a technical solution: a coating mechanism for alloy steel surface protection, comprising:
[0023] The laminating frame 1 is provided with a fixed lower conveyor line 2 at the upper end for conveying the alloy steel after lamination, and conveying rollers are evenly arranged on the inner side of the fixed lower conveyor line 2. The conveying rollers can not only convey the alloy steel plate, but also have the effect of rolling and pressing the film. The vertical upper end of the fixed lower conveyor line 2 is correspondingly provided with a movable upper film pressing conveyor line 3 for pressing and fitting the film on the alloy steel. The movable upper film pressing conveyor line 3 is pushed downward by the film pressing cylinder 10 so that the conveying rollers arranged rolling on the inner side can press the film. One side of the fixed lower conveyor line 2 and the movable upper film pressing conveyor line 3 is provided with a laminating roller 5 with a disassembly structure through a fixed frame 4, so that the film is wound around the laminating roller 5 and output to perform synchronous lamination operations on both sides of the alloy steel plate.
[0024] The hot air outlet plate 6 is arranged on the bottom side of the fixed frame 4 on one side of the fixed lower conveyor line 2 and the movable upper film pressing conveyor line 3, and is used for blowing hot-melt bonding of the film covered on both sides of the alloy steel plate, so that the film bonded on both sides of the alloy steel plate can be more easily covered on both surfaces by hot air. One side of the hot air outlet plate 6 is provided with a pneumatic cutting blade 7 for cutting the film, so that an alloy steel plate can be cut after the film is coated, and the other side of the hot air outlet plate 6 is provided with a bonding pressing plate 8 for pressing and bonding the film on both sides of the alloy steel plate, which can press the film on both sides of the alloy steel plate to ensure the quality of the pressing.
[0025] The fixed lower conveyor line 2 and the movable upper film pressing conveyor line 3 are evenly provided with guide positioning vertical blocks 9 on both sides of the end, so that the alloy steel plate can be positioned during transportation after coating, so that the alloy steel plate is always in a centered state, and the upper end of the movable upper film pressing conveyor line 3 is provided with film pressing cylinders 10 fixed on the fixed frame 4 on both sides, so that the movable upper film pressing conveyor line 3 presses down the surface of the alloy steel plate and can fit the film flatly on the surface of the alloy steel plate. A fan 11 is provided on the support strip plate arranged on the inner side of the fixed frame 4 to suck in external wind. A heater 12 is connected to the pipe of the air outlet of the fan 11 to heat the gas to a certain temperature and then output it to perform hot air melting on the film, and the output end of the heater 12 is connected to the hot air outlet plate 6 through a pipe. Cutting cylinders 13 are provided on both sides of the end of the cutting blade 7, and the cutting cylinders 13 are fixed on both sides of the fixed frame 4.
[0026] The laminating plate 8 has pressing cylinders 14 on both sides of the upper end surface, and the pressing cylinders 14 are fixed on both sides of the outside of the fixing frame 4, and one side of the laminating plate 8 is evenly embedded with rolling film pressing balls 15. One end of the fixing frame 4 is provided with an assembly groove 16, and the rotating shafts at both ends of the laminating roller 5 are assembled in the assembly groove 16, so that the laminating roller 5 can be easily disassembled and replaced after use, and one end of the assembly groove 16 is provided with a locking block 17 for locking the laminating roller 5 after assembly through a bolt, so that a new laminating roller 5 can be quickly installed on the inner side of the fixing frame 4, which is convenient for replacing the laminating roller 5.
[0027] Specifically, when in use, the alloy steel plate is transported to the fixed lower conveyor line 2 and the coating roller 5 set on the fixed frame 4 at one end by the external conveyor line, so that the film on the coating roller 5 is pulled out and adhered to the bottom surface of the alloy steel plate. At this time, the pressing cylinder 14 pushes the movable upper film pressing conveyor line 3 to move downward, so that the coating roller 5 set on the fixed frame 4 at one end of the movable upper film pressing conveyor line 3 is pressed on the end surface of the alloy steel plate, and the film is manually pulled out and adhered to the end surface of the alloy steel plate. Then the external conveyor line continues to transport the alloy steel plate and drives the film to unwind from the coating roller 5 and adhere to both sides of the alloy steel plate. Then the fan 11 is used to transport the external gas to the heater 12 for heating. The gas heated to a certain temperature passes through the pipe The hot air is transported to the hot air outlet plate 6, and the hot air discharged from the hot air outlet plate 6 is blown onto the films on both sides of the alloy steel plate for hot melting and heating. After hot melting and heating, it continues to be transported so that the laminating cylinder 10 pushes the laminating pressing plate 8 to move so that the film pressing balls 15 are pressed on the films on both sides of the alloy steel plate, so as to roll the hot-melt film on both sides of the alloy steel plate, and move with the alloy steel plate to the movable upper laminating conveyor line 3 and the fixed lower conveyor line 2 for flattening and output, so that the alloy steel plate can be rolled to fit the film more closely during transportation, thereby realizing the simultaneous lamination of both sides of the alloy steel plate, and after the lamination of the alloy steel plate is completed, the film can be cut by the cutting plate 7, thereby further improving the efficiency of the alloy steel plate lamination work.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A coating mechanism for alloy steel surface protection, characterized in that: include: A film laminating frame (1), wherein the upper end of the film laminating frame (1) is provided with a fixed lower conveyor line (2) for conveying the alloy steel after lamination, and the vertical upper end of the fixed lower conveyor line (2) is correspondingly provided with a movable upper film pressing conveyor line (3) for pressing and fitting the film on the alloy steel, and one side of the fixed lower conveyor line (2) and the movable upper film pressing conveyor line (3) are both provided with a film laminating roller (5) with a disassembly structure through a fixed frame (4); A hot air outlet plate (6) is provided on the bottom side of a fixed frame (4) on one side of a fixed lower conveyor line (2) and a movable upper film pressing conveyor line (3) for performing air-blowing hot-melt bonding on the films covering both sides of the alloy steel plate. A pneumatic cutting blade (7) for cutting the films is provided on one side of the hot air outlet plate (6), and a bonding pressing plate (8) for pressing and bonding the films on both sides of the alloy steel plate is provided on the other side of the hot air outlet plate (6).
2. The coating mechanism for alloy steel surface protection according to claim 1, characterized in that: Guide positioning vertical blocks (9) are evenly provided on both sides of the ends of the fixed lower conveyor line (2) and the movable upper film pressing conveyor line (3), and film pressing cylinders (10) fixed on the fixed frame (4) are provided on both sides of the upper end of the movable upper film pressing conveyor line (3).
3. The coating mechanism for alloy steel surface protection according to claim 1, characterized in that: A fan (11) is provided on the support strip plate provided on the inner side of the fixing frame (4), a heater (12) is connected to the pipe at the air outlet of the fan (11), and the output end of the heater (12) is connected to the hot air outlet plate (6) through a pipe.
4. The coating mechanism for alloy steel surface protection according to claim 1, characterized in that: Cutting cylinders (13) are provided on both sides of the end of the cutting blade (7), and the cutting cylinders (13) are fixed on both sides of the fixing frame (4).
5. The coating mechanism for alloy steel surface protection according to claim 1, characterized in that: Both sides of the upper end surface of the laminating plate (8) are provided with a pressing cylinder (14), and the pressing cylinder (14) is fixed on both sides of the outside of the fixing frame (4), and a film pressing ball (15) for rolling is evenly embedded on one side of the laminating plate (8).
6. The coating mechanism for alloy steel surface protection according to claim 1, characterized in that: One end of the fixing frame (4) is provided with an assembly groove (16), the rotating shafts at both ends of the laminating roller (5) are assembled in the assembly groove (16), and one end of the assembly groove (16) is provided with a locking block (17) for locking the laminating roller (5) after assembly via a bolt.
Citation Information
Patent Citations
A coating device for machining alloy steel castings
CN116061449B