Plate surface film covering device
The combination of linear motors and pneumatic pressurization systems solves the time-consuming and labor-intensive problem of laminating curved sheets, achieving efficient lamination and material protection.
Patent Information
- Application Number
- CN202422663633.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In the prior art, rollers cannot be used when processing curved plates, resulting in a time-consuming and labor-intensive laminating operation, and the laminating material is easily damaged during the arc processing process.
The gantry and electric push rod driven by a linear motor are matched with the film pressing mechanism, combined with the pneumatic pressurization system. High-pressure airflow is ejected through the air nozzle to make the coating material fit the plate, which is suitable for different plate types.
It achieves efficient lamination of curved plates, simplifies operations, reduces manpower consumption, improves lamination efficiency, and avoids damage to laminating materials.
Smart Images

Figure CN223326949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate processing equipment, in particular to a film coating device for the surface of a plate. Background Art
[0002] After production, the surface of the sheet metal needs to be laminated to prevent surface damage during transportation due to friction and collision, which could lead to unnecessary losses. During lamination, rollers are usually used to press the laminating material onto the sheet metal to improve the fit between the laminating material and the sheet metal, making the laminating material adhere more tightly.
[0003] However, when processing some curved plates, rollers cannot be used. It is necessary to manually apply pressure to the coating or customize rolling objects corresponding to the surface of the plate, which is time-consuming and labor-intensive. Alternatively, the plate can be coated and then processed into an arc. However, during the arc processing process, the surface of the coating material is easily damaged by stretching or scratching.
[0004] For this reason, we propose to design a film coating device for the surface of the plate. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0007] A device for laminating a plate surface comprises a base, a linear motor is embedded and fixedly connected to one side of the top of the base, a gantry is fixedly connected to the top of the linear motor driving end, an electric push rod is fixedly connected to the center of the top of the gantry, and the telescopic end of the electric push rod passes through the gantry and is provided with a film pressing mechanism;
[0008] The film pressing mechanism includes an equipment frame fixedly connected to the telescopic end of the electric push rod, a driving motor is fixedly connected to one side of the outer wall of the equipment frame, a driving shaft of the driving motor passes through the equipment frame and is fixedly connected to the fixing frame, a roller is provided inside the fixing frame, an air bin is embedded in the middle of the fixing frame and is fixedly connected, an air pipe is fixedly connected to one side of the air bin close to the center of the base, a pulse air valve is fixedly connected to the connection between the air pipe and the air bin, and an air nozzle is provided at the exhaust end of the air pipe.
[0009] As a preferred solution of the film coating device for the surface of a plate material described in the utility model, a slide groove corresponding to the gantry is opened on the side of the top of the base away from the linear motor, and a guide rod is fixedly connected between the two sides of the inner wall of the slide groove. The guide rod passes through one end of the gantry and is slidably connected to it, so that the linear motor can drive the gantry to move back and forth on the top of the base.
[0010] As a preferred solution of the film coating device for the surface of a plate described in the utility model, limit strips are provided near the center on both sides of the top of the base, and the limit strips are fixed to the top of the base by bolts. The area between the two limit strips corresponds to the air jet range of the air nozzle. The entry position of the plate is restricted by the limit strips, so that it can be pressurized by the air nozzle when moving at the top of the base.
[0011] As a preferred solution of the film coating device for the surface of a plate described in the utility model, the two ends of the roller are respectively connected to the bearings on both sides of the inner wall of the fixed frame, and the outer wall of the roller is sleeved with a rubber ring, which facilitates full contact with the plate to improve the coating effect when coating and pressing the horizontal plate.
[0012] As a preferred solution of the film coating device for the surface of a plate described in the utility model, an input pipe is fixedly connected to the side of the fixing frame away from the driving motor, one end of the input pipe is connected to the inside of the air bin, and the other end is connected to the exhaust end of an external air pump. Air is supplied by an external air pump, injected into the air bin through the input pipe, and finally ejected through the air nozzle, so as to pressurize the surface of the plate and make the coating fit better with the plate.
[0013] As a preferred solution of the film coating device for the surface of a plate described in the utility model, there are several air pipes, which are evenly distributed on the outer wall of the air warehouse and are arranged vertically to the outer wall of the air warehouse. When the fixed frame is rotated, it is convenient to switch between roller pressurization and pneumatic pressurization to adapt to the processing conditions of different plates.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The utility model can switch the laminating mode according to different types of plates through the cooperation between the linear motor, the electric push rod and the film pressing mechanism. When operating on curved plates that are difficult to laminate with ordinary rollers, high-pressure airflow can be sprayed in sequence through several air nozzles to make the laminating material fully adhere to the surface of the plate. Not only does it not require additional customization of special laminating rollers, but it is also simple to operate and saves manpower, thereby greatly improving the laminating efficiency of the plate surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive labor. Among them:
[0017] Figure 1 This is a schematic structural diagram of a film coating device for a plate surface according to the present invention;
[0018] Figure 2 This is a schematic structural diagram of a film pressing mechanism of a film laminating device for a plate surface according to the present invention;
[0019] Figure 3 This is a schematic diagram of the air pipe structure of a film coating device for a plate surface according to the present invention.
[0020] Legend: 1. Base; 2. Linear motor; 3. Gantry; 4. Slide; 5. Guide rod; 6. Limit bar; 7. Electric push rod; 8. Film pressing mechanism; 9. Equipment frame; 10. Drive motor; 11. Fixed frame; 12. Roller; 13. Air chamber; 14. Air pipe; 15. Pulse air valve; 16. Air nozzle; 17. Input pipe. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0022] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0024] See also Figure 1-3 The utility model provides a film coating device for a plate surface, comprising a base 1, a linear motor 2 is embedded and fixedly connected inside one side of the top of the base 1, and a gantry 3 is fixedly connected to the top of the driving end of the linear motor 2.
[0025] A slide groove 4 corresponding to the gantry 3 is provided on the side of the top of the base 1 away from the linear motor 2, and a guide rod 5 is fixedly connected between the two sides of the inner wall of the slide groove 4. The guide rod 5 passes through one end of the gantry 3 and is slidably connected to it, so that the linear motor 2 can drive the gantry 3 to move back and forth on the top of the base 1.
[0026] An electric push rod 7 is fixedly connected to the center of the top of the gantry 3. The telescopic end of the electric push rod 7 passes through the gantry 3 and is provided with a film pressing mechanism 8.
[0027] The film pressing mechanism 8 includes an equipment frame 9 fixedly connected to the telescopic end of the electric push rod 7, and a drive motor 10 is fixedly connected to one side of the outer wall of the equipment frame 9. The drive shaft of the drive motor 10 passes through the equipment frame 9 and is fixedly connected to a fixed frame 11, and a roller 12 is arranged inside the fixed frame 11.
[0028] The two ends of the roller 12 are respectively connected to the bearings on both sides of the inner wall of the fixing frame 11, and the outer wall of the roller 12 is sleeved with a rubber ring, which facilitates full contact with the plate to improve the lamination effect when laminating and pressing the horizontal plate.
[0029] An air chamber 13 is embedded in the middle of the fixing frame 11 and fixedly connected. An air pipe 14 is fixedly connected to one side of the air chamber 13 near the center of the base 1. A pulse air valve 15 is fixedly connected to the connection between the air pipe 14 and the air chamber 13.
[0030] In this embodiment, a plurality of air pipes 14 are provided, and the plurality of air pipes 14 are evenly distributed on the outer wall of the air bin 13 and are arranged vertically to the outer wall of the air bin 13. When the fixed frame 11 is rotated, it is convenient to switch between roller 12 pressurization and pneumatic pressurization to adapt to the processing conditions of different plates.
[0031] An air nozzle 16 is provided at the exhaust end of the air pipe 14, and an input pipe 17 is fixedly connected to the side of the fixed frame 11 away from the drive motor 10. One end of the input pipe 17 is connected to the inside of the air bin 13, and the other end is connected to the exhaust end of the external air pump. The air is supplied by the external air pump, injected into the air bin 13 through the input pipe 17, and finally ejected through the air nozzle 16, which is convenient for pressurizing the surface of the plate to make the coating and the plate fit better.
[0032] Among them, limit bars 6 are provided near the center on both sides of the top of the base 1. The limit bars 6 are fixed to the top of the base 1 by bolts. The area between the two limit bars 6 corresponds to the jet range of the air nozzle 16. The entry position of the plate is restricted by the limit bars 6, so that it can be pressurized by the air nozzle 16 when moving at the top of the base 1.
[0033] When in use, first connect the linear motor 2, the electric push rod 7, the drive motor 10 and the pulse air valve 15 to the external power supply, and connect the input pipe 17 to the external air pump.
[0034] Place the newly coated sheet on top of the base 1, and select the corresponding coating pressurization method according to the type of sheet. If it is a flat sheet, the electric push rod 7 drives the equipment frame 9 to descend, so that the roller 12 contacts the sheet surface and presses it on the coating material. Then start the linear motor 2 to drive the gantry 3 and the roller 12 at its bottom to move back and forth on the top of the base 1, so that the coating material can be fully adhered to the surface of the sheet.
[0035] For curved sheet materials, the drive motor 10 is activated to rotate the mounting bracket 11, causing the originally parallel air tubes 14 to point vertically downward. The external air pump is then activated to sequentially open the pulse air valves 15 corresponding to the air tubes 14, releasing high-pressure air through the air nozzles 16. Note that the order in which the air valves are opened must be carefully considered. For example, for a curved sheet material in this embodiment, the pulse air valves 15 are opened sequentially from the center toward the sides, ensuring that the coating material adheres fully to the sheet material surface.
[0036] In this device, the coordinated work between the linear motor 2, the electric push rod 7, the drive motor 10 and the pulse air valve 15, as well as the opening and closing of each pulse air valve 15, can all be achieved through external PLC programming. This is existing technology and will not be described in detail here.
[0037] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.
Claims
1. A film coating device for a plate surface, comprising a base (1), characterized in that: A linear motor (2) is embedded and fixedly connected inside one side of the top of the base (1); a gantry (3) is fixedly connected to the top of the driving end of the linear motor (2); an electric push rod (7) is fixedly connected to the center of the top of the gantry (3); the telescopic end of the electric push rod (7) passes through the gantry (3) and is provided with a film pressing mechanism (8); The film pressing mechanism (8) includes an equipment frame (9) fixedly connected to the telescopic end of the electric push rod (7), a driving motor (10) is fixedly connected to one side of the outer wall of the equipment frame (9), a driving shaft of the driving motor (10) passes through the equipment frame (9) and is fixedly connected to a fixing frame (11), a roller (12) is provided inside the fixing frame (11), an air bin (13) is embedded and fixedly connected in the middle of the fixing frame (11), an air pipe (14) is fixedly connected to one side of the air bin (13) close to the center of the base (1), a pulse air valve (15) is fixedly connected to the connection between the air pipe (14) and the air bin (13), and an air nozzle (16) is provided at the exhaust end of the air pipe (14).
2. A film coating device for a plate surface according to claim 1, characterized in that: A slide groove (4) corresponding to the gantry (3) is provided on the top of the base (1) at a side away from the linear motor (2), and a guide rod (5) is fixedly connected between the two sides of the inner wall of the slide groove (4), and the guide rod (5) passes through one end of the gantry (3) and is slidably connected thereto.
3. The film coating device for a plate surface according to claim 1, characterized in that: Limiting strips (6) are provided on both sides of the top of the base (1) near the center. The limiting strips (6) are fixed to the top of the base (1) by bolts. The area between the two limiting strips (6) corresponds to the jet range of the air nozzle (16).
4. The film coating device for a plate surface according to claim 1, characterized in that: The two ends of the roller (12) are respectively connected to bearings on both sides of the inner wall of the fixing frame (11), and a rubber ring is sleeved on the outer wall of the roller (12).
5. The film coating device for a plate surface according to claim 1, characterized in that: An input pipe (17) is fixedly connected to the side of the fixing frame (11) away from the driving motor (10), one end of the input pipe (17) is connected to the inside of the air chamber (13), and the other end is connected to the exhaust end of the external air pump.
6. The film coating device for a plate surface according to claim 1, characterized in that: A plurality of air pipes (14) are provided, and the plurality of air pipes (14) are evenly distributed on the outer wall of the air bin (13) and are arranged perpendicular to the outer wall of the air bin (13).
Citation Information
Cited By
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