Split type prefabricated laminated slab component double-layer goods shelf

By designing a double-layer shelf of split prefabricated laminated plate components, using the structure of double-layer steel tic-tie struts and steel hanging frames, the problems of large area and low transportation efficiency during the stacking and transportation of prefabricated laminated plates are solved, and efficient space utilization and transportation efficiency are achieved.

CN223224780UActive Publication Date: 2025-08-15WUHAN CONSTR XINXING BUILDING MATERIALS GREEN IND TECH CO LTD
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Patent Information

Application Number
CN202422566028.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-15
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

During the stacking and transportation of existing prefabricated laminates, the area covers a large area and low transportation efficiency, resulting in increased costs.

Method used

Double-layer shelves of split prefabricated laminated plate components are designed, and the structure of lower steel tic-tac, upper steel tic-tac and square steel columns is adopted. The steel hanger is combined to achieve double-layer stacking and hoisting to improve space utilization and transportation efficiency.

Benefits of technology

Through double-layer stacking, the number of stacking per unit area has been increased, the number of bicycle transportation has doubled, the transportation cost has been reduced, and green materials and efficient transportation has been achieved.

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Abstract

The utility model discloses a split type prefabricated laminated slab component double-layer goods shelf which comprises a lower-layer profile steel #-shaped frame, an upper-layer profile steel #-shaped frame, square steel stand columns located between the lower-layer profile steel #-shaped frame and the upper-layer profile steel #-shaped frame and a profile steel hanging bracket used for hanging the lower-layer profile steel #-shaped frame and the upper-layer profile steel #-shaped frame. Connecting construction devices are fixed to the bottoms of the square steel stand columns, and the connecting construction devices are inserted into the four ends of the lower-layer profile steel #-shaped frame to connect the square steel stand columns with the lower-layer profile steel #-shaped frame. A steel flat plate used for placing the upper-layer steel #-shaped frame is arranged at the top of the square steel stand column, and a steel baffle used for limiting movement of the upper-layer steel #-shaped frame is arranged on the outer side of the steel flat plate. According to the split type prefabricated laminated slab component double-layer goods shelf, due to the fact that a stacking system of the double-layer steel #-shaped frame is arranged, the stacking efficiency of prefabricated laminated slabs is improved, the requirement for the occupied area of a storage yard is reduced, the full load of transportation is guaranteed, and the transportation cost is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction, in particular to a split-type prefabricated composite plate component double-layer shelf. Background Art

[0002] Precast concrete components are an important part of prefabricated buildings and an important part of promoting the transformation and upgrading of the construction industry. Precast composite panels are widely used in prefabricated buildings due to their standardized design, factory production, prefabricated construction, green environmental protection, time-saving and energy-saving, and convenient construction.

[0003] In the whole process management of prefabricated composite panels, in addition to important links such as design and production, the stacking and transportation links are crucial to the cost, quality and safety of the components.

[0004] At present, single-layer shelves are mainly used for stacking and transportation of prefabricated composite panels. However, according to the requirements of the prefabricated quality acceptance specifications, the stacking height of composite panels should not exceed six layers, which directly leads to the need for a large area for stacking composite panels, and the volume of a single transport vehicle generally cannot exceed 10m 3 , bicycle transportation is not saturated, which greatly increases transportation costs.

[0005] In order to improve the stacking and transportation efficiency, it is necessary to design a simple, efficient and safe composite board stacking and transportation device to meet the above requirements. Utility Model Content

[0006] In order to overcome the shortcomings of the existing technology, the technical problem to be solved by the utility model is to provide a split double-layer shelf for prefabricated composite panel components, which has a simple and stable structure, is easy to install and disassemble, and makes full use of the advantages of vertical space. By setting up a double-layer steel cross-frame stacking system, the stacking efficiency of prefabricated composite panels is improved, the yard floor space requirement is reduced, and the number of prefabricated components that can be stacked per unit area is greatly increased; at the same time, during the component transportation process, the setting of the double-layer cross-frame shelf increases the number of prefabricated composite panels transported by a single vehicle by nearly one-fold, thereby ensuring the full load of transportation and greatly reducing transportation costs.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a split type prefabricated composite plate component double-layer shelf, comprising a lower steel cross frame, an upper steel cross frame, square steel columns located between the lower steel cross frame and the upper steel cross frame, and steel hangers for hoisting the lower steel cross frame and the upper steel cross frame; a connecting structure device is fixed to the bottom of the square steel column, and the connecting structure device is inserted into the four ends of the lower steel cross frame to connect the square steel column with the lower steel cross frame; the top of the square steel column is provided with a structure for placing the upper steel cross frame The steel plate of the steel cross frame has a steel baffle on the outside of the steel plate for limiting the movement of the upper steel cross frame; the steel hanger includes a frame base, four lifting chains are provided below the frame base, the lower ends of the lifting chains are connected to rectangular thick steel plates, and limiting iron baffles are provided on the outsides of the four ends of the lower steel cross frame and the upper steel cross frame; the rectangular thick steel plate extends into the space between the end of the upper steel cross frame or the lower steel cross frame and the limiting iron baffle to connect the rectangular thick steel plate with the upper steel cross frame or the lower steel cross frame.

[0008] Preferably, the connection structure device includes a U-shaped sleeve with an opening facing downward, and a transverse limit block and a longitudinal limit block are provided between the U-shaped sleeve and the square steel column.

[0009] Furthermore, the U-shaped sleeve is threadedly connected with a fastening bolt for fixing the U-shaped sleeve to the lower steel cross-shaped frame.

[0010] Furthermore, the lower steel crisscross frame and the upper steel crisscross frame are both welded from two longitudinal long I-beams and two transverse short I-beams; the limiting iron baffle is connected between the upper wing plate and the lower wing plate at the end of the longitudinal long I-beam and is arranged parallel to the waist plate of the longitudinal long I-beam.

[0011] Preferably, the square steel column is divided into a left steel column and a right steel column, and a left steel baffle is provided on the outer side of the steel flat plate on the left steel column; a right steel baffle is provided on the outer side of the steel flat plate on the right steel column.

[0012] Furthermore, the length of the limiting iron baffle exceeds the length of the rectangular thick steel plate.

[0013] Preferably, the thickness of the rectangular thick steel plate is 8-12 mm.

[0014] Furthermore, the opening of the U-shaped sleeve is sleeved on the outside of the waist plate and the limiting iron baffle of the longitudinal long I-beam of the lower steel well frame.

[0015] The split prefabricated composite plate component double-layer shelf of the utility model has at least the following beneficial effects:

[0016] 1. The utility model is equipped with a double-layer steel crisscross stacking rack device, which increases the stacking quantity per unit area; the connection between the double-layer stacking racks adopts a split, detachable square steel column structure, which realizes the turnover and reuse of the steel crisscross racks and square steel columns within a certain range, avoids material waste, and achieves the goal of green material saving; at the same time, unlike the traditional low transportation efficiency, due to the realization of double-layer shelf transportation, the number of single-vehicle transportation is nearly doubled, the transportation volume of unit vehicle is increased, the transportation efficiency is guaranteed, and the cost is saved. It has high promotion value, strong market competitiveness and broad application prospects.

[0017] 2. The connection points between the steel hanger and the steel cross frame are simple, quick and convenient to set up, which improves the efficiency of lifting and transportation. By adjusting the steel hanger, the difficulty of poor matching between the traditional hanger and the cross frame and the prefabricated composite plate and the cross frame is changed. The turnover and reuse of the steel hanger can be realized within a certain range, ensuring the quality of component stacking and transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of the split prefabricated composite plate component double-layer shelf of the present invention;

[0020] Figure 2 This is a schematic structural diagram of the left and right steel columns of the present invention;

[0021] Figure 3 This is a schematic diagram of the connection between the lower steel cross frame and the square steel columns of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the lower layer steel cross frame and the upper layer steel cross frame of the present invention;

[0023] Figure 5 This is a structural diagram of the steel hanger of the utility model;

[0024] Figure 6 The utility model is a schematic diagram of the steel hanger of the present invention hoisting the lower steel cross frame or the upper steel cross frame.

[0025] Figure markings: 1-lower steel cross frame, 2-long longitudinal I-beam, 3-limiting iron baffle, 4-upper steel cross frame, 5-left steel column, 6-steel flat plate, 7-left steel baffle, 8-transverse limit block, 9-longitudinal limit block, 10-fastening bolt, 11-connecting structure device, 12-right steel column, 13-right steel baffle, 14-steel hanger, 15-rectangular thick steel plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See below Figures 1 to 6 The split prefabricated composite plate component double-layer shelf of the present invention is described in detail.

[0028] The utility model discloses a split type prefabricated composite plate component double-layer shelf comprising a lower steel frame 1, an upper steel frame 4, a square steel column located between the lower steel frame 1 and the upper steel frame 4, and a steel hanger 14 for hoisting the lower steel frame 1 and the upper steel frame 4. The steel hanger 14 comprises a frame base, four lifting chains are provided below the frame base, the lower ends of the lifting chains are connected to rectangular thick steel plates 15, and the four ends of the lower steel frame 1 and the upper steel frame 4 are provided with limiting iron baffles 3 on the outer sides. The rectangular thick steel plates 15 extend into the space between the ends of the upper steel frame 4 or the lower steel frame 1 and the limiting iron baffles 3 to connect the rectangular thick steel plates 15 to the upper steel frame 4 or the lower steel frame 1.

[0029] The bottom of the square steel column is fixed with a connecting structure device 11, which is inserted into the four ends of the lower steel well frame 1 to connect the square steel column with the lower steel well frame 1. The square steel column is effectively connected to the lower steel well frame 1 through the connecting structure device 11.

[0030] In this embodiment, the lower and upper profiled steel cross-section frames 1 and 4 are each formed by connecting two longitudinal long I-beams 2 and two transverse short I-beams in sequence and enclosing them (welded). The limiting iron baffle 3 is connected between the upper and lower wing plates at the ends of the longitudinal long I-beams 2 of the lower and upper profiled steel cross-section frames 1 and 4 and is arranged parallel to the waist plates of the longitudinal long I-beams 2.

[0031] In this embodiment, a steel plate 6 is provided on the top of the square steel column for supporting the upper steel cross frame 4. A steel baffle is provided on the outside of the steel plate 6 for limiting the movement of the upper steel cross frame 4. Specifically, the square steel column is divided into a left steel column 5 and a right steel column 12. A left steel baffle 7 is provided on the outside of the steel plate 6 on the left steel column 5, and a right steel baffle 13 is provided on the outside of the steel plate 6 on the right steel column 12.

[0032] The connection structure 11 of the present invention comprises a downwardly opening U-shaped sleeve. Transverse and longitudinal stoppers 8 and 9 are provided between the U-shaped sleeve and the square steel column to increase the connection strength between the connection structure 11 and the square steel column. Fastening bolts 10 are threadedly connected to the U-shaped sleeve for securing the sleeve to the underlying steel crossbar 1.

[0033] In addition, the opening of the U-shaped sleeve is sleeved on the outside of the waist plate of the longitudinal long I-beam 2 of the lower steel well frame 1 and the limiting iron baffle 3 to insert the connecting structure device 11 into the end of the lower steel well frame 1.

[0034] In this embodiment, the thickness of the rectangular thick steel plate 15 is 8-12 mm, preferably 10 mm. The length of the limiting iron baffle 3 exceeds the length of the rectangular thick steel plate 15.

[0035] Below, refer to Figures 1 to 6 Combined with the description of the above structural features, the method of using the split prefabricated composite plate component double-layer shelf of the utility model is described:

[0036] (1) Prefabricated composite plate components are stacked in a direction perpendicular to the longitudinal long I-beam 2 of the lower steel well frame 1 and the upper steel well frame 4. According to the relevant specifications, it is appropriate to stack six to eight layers;

[0037] (2) Insert the connection structure devices 11 at the lower ends of the two left steel columns 5 into the longitudinal long I-beam 2 on the left side of the lower steel cross frame 1 respectively. After the position of the left steel column 5 is adjusted to the specified position, tighten the fastening bolts 10 clockwise to fix the connection structure device 11 to the lower steel cross frame 1;

[0038] (3) Using the same method, the two right steel columns 12 are fixedly connected to the longitudinal long I-beam 2 on the right side of the lower steel well frame 1 through the connecting structure device 11;

[0039] (4) Lower the steel hanger 14 so that the rectangular thick steel plate 15 at the lower end of the lifting chain can extend into the space between the longitudinal long I-beam 2 and the limit iron baffle 3 of the upper steel well frame 4; slowly lift the steel hanger 14 upward so that the four lifting chains on the upper steel hanger 4 are in a taut state, and the four rectangular thick steel plates 15 are firmly stuck to the ends of the upper steel well frame 4;

[0040] (5) Check the status of the prefabricated composite plate and the lifting device. If there is no abnormality, further lift the steel hanger 14, drive the upper steel well frame 4 to slowly rise, and then move it horizontally to the top of the lower steel well frame 1;

[0041] (6) Slowly lower the height of the steel hanger 14 so that the upper steel well frame 4 falls smoothly on the steel plate 6 on the top of the four square steel columns, and adjust the position of the upper steel well frame 4 so that the left steel baffle 7 and the right steel baffle 13 effectively restrict the upper steel well frame 4;

[0042] (7) Continue to lower the steel hanger 14, wait until the four lifting chains are in a relaxed state, pull out all the rectangular thick steel plates 15 at the lower ends of the lifting chains, and raise the steel hanger 14 to complete the entire lifting and stacking process.

[0043] If necessary, the rectangular thick steel plate 15 of the steel hanger 14 can also be extended into the space between the longitudinal long I-beam 2 and the limiting iron baffle 3 of the lower steel well frame 1, and the rectangular thick steel plate 15 can be connected to the lower steel well frame 1 to facilitate the lifting of the entire double-layer shelf.

[0044] The above is only a specific implementation method of the present invention, but the scope of protection of the present invention is not limited to this. Any changes or replacements that can be understood by anyone familiar with the technology within the technical scope disclosed by the present invention should be included in the scope of the present invention.

Claims

1. A split type prefabricated composite board component double-layer shelf, characterized in that: The invention comprises a lower steel cross-shaped frame (1), an upper steel cross-shaped frame (4), a square steel column located between the lower steel cross-shaped frame (1) and the upper steel cross-shaped frame (4), and a steel hanger (14) for hanging the lower steel cross-shaped frame (1) and the upper steel cross-shaped frame (4); A connecting structure device (11) is fixed to the bottom of the square steel column, and the connecting structure device (11) is inserted into the four ends of the lower steel cross frame (1) to connect the square steel column with the lower steel cross frame (1); A steel plate (6) for placing the upper steel cross-shaped frame (4) is provided on the top of the square steel column, and a steel baffle for limiting the movement of the upper steel cross-shaped frame (4) is provided on the outer side of the steel plate (6); The steel hanger (14) includes a frame base, four lifting chains are provided below the frame base, and the lower ends of the lifting chains are connected to rectangular thick steel plates (15). The four ends of the lower steel cross frame (1) and the upper steel cross frame (4) are provided with limiting iron baffles (3) on the outer sides; the rectangular thick steel plates (15) extend into the space between the ends of the upper steel cross frame (4) or the lower steel cross frame (1) and the limiting iron baffles (3) to connect the rectangular thick steel plates (15) with the upper steel cross frame (4) or the lower steel cross frame (1).

2. The split prefabricated composite board double-layer shelf according to claim 1 is characterized in that: The connection structure device (11) comprises a U-shaped sleeve with an opening facing downwards, and a transverse limit block (8) and a longitudinal limit block (9) are provided between the U-shaped sleeve and the square steel column.

3. The split prefabricated composite plate double-layer shelf according to claim 2 is characterized in that: The U-shaped sleeve is threadedly connected with a fastening bolt (10) for fixedly connecting the U-shaped sleeve with the lower steel crossbar frame (1).

4. The split prefabricated composite plate double-layer shelf according to claim 2 is characterized in that: The lower layer steel cross frame (1) and the upper layer steel cross frame (4) are both formed by welding two longitudinal long I-beams (2) and two transverse short I-beams; the limiting iron baffle (3) is connected between the upper wing plate and the lower wing plate at the end of the longitudinal long I-beam (2) and is arranged parallel to the waist plate of the longitudinal long I-beam (2).

5. The split prefabricated composite plate double-layer shelf according to claim 1 is characterized in that: The square steel column is divided into a left steel column (5) and a right steel column (12). The steel flat plate (6) on the left steel column (5) is provided with a left steel baffle (7) on the outer side; the steel flat plate (6) on the right steel column (12) is provided with a right steel baffle (13) on the outer side.

6. The split prefabricated composite board double-layer shelf according to claim 1 is characterized in that: The length of the limiting iron baffle (3) exceeds the length of the rectangular thick steel plate (15).

7. The split prefabricated composite board double-layer shelf according to claim 1 is characterized in that: The thickness of the rectangular thick steel plate (15) is 8-12 mm.

8. The split prefabricated composite plate double-layer shelf according to claim 4, characterized in that: The opening of the U-shaped sleeve is sleeved on the outside of the waist plate and the limiting iron baffle (3) of the longitudinal long I-beam (2) of the lower layer steel well frame (1).