Chain wheel type electric garbage cleaning transfer trolley
By designing a sprocket-type electric garbage cleaning and transfer truck and using a chain-type walking mechanism, the problem of unstable walking of conventional cars in the hollowed-out area of the box culvert is solved, and stable transportation of garbage and improvement of construction efficiency is achieved.
Patent Information
- Application Number
- CN202422231927.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-11
AI Technical Summary
Conventional transportation trolleys cannot walk normally in the hollowed-out area on the bottom of the box culvert, and are prone to be stuck or overturned, resulting in low garbage transportation efficiency and affecting construction efficiency and safety.
A sprocket-type electric waste cleaning and transportation truck is designed, which adopts a chain-type walking mechanism, including a walking drive mechanism, chain, chain cradle and transmission connection. The driving motor drives the active walking wheel, and the chain always comes into contact with the bottom surface of the box culvert to ensure stable walking.
The normal transportation of garbage is achieved, the phenomenon of blocking and overturning is avoided, and the efficiency of garbage transportation is improved, thereby improving construction efficiency and safety.
Smart Images

Figure CN223225024U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a garbage clearing and transporting device in shield construction, in particular to a sprocket type electric garbage clearing and transporting trolley used in the shield construction process. Background Art
[0002] Considering the internal structural design of ultra-large diameter shield tunnels, a box culvert structure is generally set up at the bottom of the tunnel. In order to reduce the overall weight of the box culvert and the bonding effect between the box culvert and the pipe segments, the bottom surface of the box culvert is designed to be a hollow structure, that is, a plurality of arc-shaped hollow grooves are opened on the bottom surface. Concrete needs to be filled in the hollow area later, and the concrete filling time is after the shield has advanced a certain distance. When pouring concrete, in order to ensure the pouring quality, the mud on the bottom surface of the box culvert and the hollow area needs to be cleaned before pouring concrete. Since the bottom surface of the box culvert is equipped with multiple grooves at intervals and is not a flat surface, conventional transport carts cannot move normally on the bottom surface of the box culvert. The wheels are easily stuck in the groove area, and it may also cause rollover, resulting in the inability to efficiently transport the cleaned garbage. In order to improve construction efficiency and safety, it is necessary to design a special garbage collection and transfer cart. Summary of the Invention
[0003] In response to the defects of the prior art, the utility model provides a sprocket-type electric garbage cleaning and transfer trolley, which adopts a chain-type frame for transportation and can move normally on the bottom surface of a hollow box culvert, thereby improving the garbage transfer efficiency.
[0004] In order to solve the above technical problems, the utility model provides a sprocket-type electric garbage cleaning and transfer trolley, which includes a flat plate support frame and a slag bucket placed on the flat plate support frame. Chain-type walking mechanisms are symmetrically provided on both sides of the flat plate support frame, and a driving position and an operating table are provided on the flat plate support frame; the chain-type walking mechanism includes a walking drive mechanism, a walking chain, a walking beam fixed to the side of the flat plate support frame and a plurality of chain supporting wheels rotatably installed on the walking beam, the walking drive mechanism includes a driving motor and a main driving wheel installed at the output end of the driving motor, the walking chain is sleeved outside the main driving wheel and the plurality of chain supporting wheels, and the main driving wheel and the plurality of chain supporting wheels are transmission-connected.
[0005] The better technical solution of the utility model: the transfer trolley also includes a chain adjusting mechanism, and the chain adjusting mechanism includes a motor mounting frame and an electric telescopic cylinder. The motor mounting frame is fixedly installed on the front end of the flat plate support frame, and slide grooves are respectively provided at both ends of the motor mounting frame. The driving motors of the two sets of chain-type walking mechanisms are respectively slidably installed in the slide grooves at both ends of the motor mounting frame through sliding brackets. The electric telescopic cylinder is fixed on the walking beam, and its piston end is connected to the sliding bracket, and can push the sliding bracket to move back and forth along the walking direction of the transfer trolley to adjust the tightness of the walking chain.
[0006] The better technical solution of the utility model is as follows: the walking drive mechanism is installed at the front end of the walking beam, a transmission wheel is rotatably installed at the tail end of the walking beam, a plurality of chain supporting wheels are evenly arranged on the walking beam, and the walking chain is sleeved outside the main driving wheel, a plurality of chain supporting wheels and the transmission wheel, and the main driving wheel, the plurality of chain supporting wheels and the transmission wheel are connected in a transmission manner.
[0007] The preferred technical solution of the present invention is as follows: the slag bucket is a rectangular open structure, a plurality of reinforcing ribs are arranged at the bottom thereof, and four lifting ears are symmetrically fixed on the open surface of the slag bucket.
[0008] A better technical solution of the present invention is that the slag bucket is placed between two sets of chain-type walking mechanisms of the flat support frame, and limit blocks are respectively provided at positions in front and behind the flat support frame corresponding to the slag bucket.
[0009] A better technical solution of the present invention is that a driving battery is also provided on the flat panel support frame, and the driving battery provides power for the entire vehicle body.
[0010] The better technical solution of the utility model is as follows: a control unit is provided in the operating table, and a power switch, a walking mechanism operating lever, a telescopic cylinder operating lever and an opening and closing button are provided on the operating table, and the chain-type walking mechanism, the electric telescopic cylinder and the power switch are controlled through the operating table.
[0011] The utility model is designed with a mounting plate for the walking wheel at the front end of the walking beam, and a telescopic system is designed at the rear of the mounting plate, which can adjust the tightness of the chain at any time to ensure the driving condition of the entire system; when the trolley needs to move forward or backward, the forward or backward movement is achieved by operating the operating lever of the walking system, and the braking is achieved by cutting off the power of the walking motor; the chain-type walking mechanism of the utility model supplies power to the driving motor through the driving battery, and the motor drives the active walking wheel to rotate, and the entire walking wheel pair is installed with a chain, and the transmission of the entire chain is realized through the active walking wheel, which ensures that the chain always keeps in contact with the box culvert strip structure, and can move smoothly, thereby achieving The entire trolley moves forward and backward. Specifically, during the forward and backward movement process, the operator needs to operate the relevant system to realize the forward and backward movement of the trolley, thereby improving construction efficiency and reducing work intensity. The open part of the slag bucket of the utility model is provided with uniform lifting ears, which is convenient for transporting the slag bucket filled with garbage to the lifting position on the transport trolley, and using the lifting equipment to lift it and dump it to the garbage dumping point. Reinforcements are arranged at the bottom of the slag bucket to prevent deformation during lifting. A limit block is designed on the inner side of the flat support frame to ensure that the slag bucket can be placed in the specified position after each lifting, and is used for limiting the position to prevent the slag bucket from moving on the flat support frame.
[0012] The transfer trolley of the utility model includes a slag bucket and a chain-type walking mechanism, which can move smoothly on the hollow bottom surface of the box culvert. It will not get stuck in the hollow area of the bottom surface of the box culvert and will not overturn. It can ensure the normal transportation of garbage, improve the efficiency of garbage transportation, and thus improve the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0014] Figure 2 It is a side schematic diagram of the utility model;
[0015] Figure 3 It is a top view of the utility model;
[0016] Figure 4 、 Figure 5 It is a schematic diagram of the utility model at different angles after the chain is disassembled;
[0017] Figure 6 It is a schematic diagram of the position of the utility model on the bottom plate of the box culvert.
[0018] In the figure: 1 - flat support frame, 2 - muck bucket, 200 - reinforcing ribs, 3 - chain-type walking mechanism, 300 - walking beam, 301 - chain supporting wheel, 302 - walking chain, 303 - transmission wheel, 304 - driving motor, 305 - main driving wheel, 306 - sliding bracket, 4 - driving position, 5 - operating table, 6 - motor mounting frame, 7 - electric telescopic cylinder, 8 - lifting eye, 9 - limit block, 10 - driving battery, 11 - box culvert bottom plate. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments. Figures 1 to 5 The accompanying drawings are simplified examples and are intended solely to clearly and concisely illustrate the embodiments of the present invention. The technical solutions presented in the accompanying drawings are specific examples of the present invention and are not intended to limit the scope of the claimed invention. All other examples derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0020] In the description of the present utility model, it should be understood that the terms "upper", "lower", "inside", "outside", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the utility model product is usually placed when in use, or are directions or positional relationships commonly understood by those skilled in the art. These directions or positional relationships are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present utility model.
[0021] The embodiment provides a sprocket type electric garbage cleaning and transfer vehicle, such as Figures 1 to 5 As shown, the transfer trolley includes a flat support frame 1 and a slag bucket 2 placed on the flat support frame 1. The slag bucket 2 is a rectangular open structure with multiple reinforcing ribs 200 arranged at its bottom to prevent deformation during lifting. Four lifting lugs 8 are symmetrically fixed to the open surface of the slag bucket 2 to facilitate lifting of the slag bucket 2. Chain-type walking mechanisms 3 are symmetrically provided on both sides of the flat support frame 1. The slag bucket 2 is placed between the two sets of chain-type walking mechanisms 3 on the flat support frame 1. Limit blocks 9 are respectively provided at the front and rear positions of the flat support frame 1 corresponding to the slag bucket 2 to ensure that the slag bucket 2 is always in the designated position of the trolley and can be limited forward and backward by the limit blocks 9. A driving seat 4 and an operating table 5 are provided on the flatbed support frame 1; a driving battery 10 is also provided on the flatbed support frame 1, which provides power for the entire vehicle body; a control unit is provided in the operating table 5, and a power switch, a walking mechanism operating lever, a telescopic cylinder operating lever and an opening and closing button are provided on the operating table 5. The chain-type walking mechanism 3, the electric telescopic cylinder 7 and the power switch are controlled by the operating table 5, and the forward and backward movement of the transfer vehicle is achieved by the walking mechanism operating lever, and braking is achieved by cutting off the power to the walking motor.
[0022] The embodiment provides a sprocket type electric garbage cleaning and transfer vehicle, such as Figures 1 to 5As shown, the chain-type walking mechanism 3 includes a walking drive mechanism, a walking chain 302, a walking beam 300 fixed to the side of the flat plate support frame 1 and a plurality of chain supporting wheels 301 rotatably installed on the walking beam 300, the walking drive mechanism includes a driving motor 304 and a main driving wheel 305 installed at the output end of the driving motor 304, the walking drive mechanism is installed at the front end of the walking beam 300, and a transmission wheel 303 is rotatably installed at the tail end of the walking beam 300, and a plurality of chain supporting wheels 301 are evenly arranged on the walking beam 300, and the walking chain 302 is sleeved on the main driving wheel, the plurality of chain supporting wheels 301 and the transmission wheel 303, and the main driving wheel 305, the plurality of chain supporting wheels 301 and the transmission wheel 303 are connected in transmission. When the chain-type walking mechanism 3 of the present invention is working, the main driving wheel 305 is driven to rotate by driving the power supply machine 304. A chain is installed on the entire walking wheel pair, and the transmission of the entire chain is realized through the main driving wheel 305, ensuring that the chain always keeps in contact with the box culvert strip structure and can move smoothly.
[0023] The embodiment provides a sprocket type electric garbage cleaning and transfer vehicle, such as Figures 1 to 5 As shown, the transfer trolley also includes a chain adjustment mechanism, which includes a motor mounting frame 6 and an electric telescopic cylinder 7. The motor mounting frame 6 is fixedly mounted on the front end of the flat plate support frame 1, and slide grooves are respectively provided at both ends of the motor mounting frame 6. The driving motors 304 of the two sets of chain-type walking mechanisms 3 are respectively slidably mounted in the slide grooves at both ends of the motor mounting frame 6 through sliding brackets 306. The electric telescopic cylinder 7 is fixed on the walking beam 300, and its piston end is connected to the sliding bracket 306, and can push the sliding bracket 306 to move back and forth along the walking direction of the transfer trolley to adjust the tightness of the walking chain 302.
[0024] The sprocket-type electric garbage cleaning and transfer trolley provided in the embodiment is used to transport slag and garbage in shield culverts. During the transportation process, the slag and garbage are loaded into the slag bucket 2 of the trolley, and then the transfer trolley can be controlled to move forward along the culvert bottom plate 11 to transport the slag. Since the running mechanism of the transfer trolley is sprocket-type, the contact area between its chain and the culvert bottom plate 11 is large, and the overall length covers several hollow groove areas. Therefore, most of the area of the running mechanism is always in contact with the part of the culvert bottom plate 11 that is not provided with the hollow area, so that it can travel smoothly on the culvert bottom plate 11, and the chain will not be stuck in the hollow area of the culvert bottom plate 11. When the slag and garbage are transported to the hoistable area, the slag bucket 2 can be hoisted out of the starting shaft by hoisting equipment for cleaning.
[0025] The above is merely one embodiment of the present invention, and while the description is relatively specific and detailed, it should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A sprocket-type electric garbage cleaning and transfer vehicle, characterized by: The transfer trolley comprises a flat support frame (1) and a slag bucket (2) placed on the flat support frame (1); chain-type walking mechanisms (3) are symmetrically provided on both sides of the flat support frame (1); a driving position (4) and an operating table (5) are provided on the flat support frame (1); the chain-type walking mechanism (3) comprises a walking drive mechanism, a walking chain (302), a walking beam (300) fixed to a side of the flat support frame (1), and a plurality of chain supporting wheels (301) rotatably mounted on the walking beam (300); the walking drive mechanism comprises a driving motor (304) and a main driving wheel (305) mounted at an output end of the driving motor (304); the walking chain (302) is sleeved outside the main driving wheel (305) and the plurality of chain supporting wheels (301), and transmittance connects the main driving wheel (305) and the plurality of chain supporting wheels (301).
2. The sprocket-type electric garbage cleaning and transfer vehicle according to claim 1, characterized in that: The transfer trolley further comprises a chain adjustment mechanism, which comprises a motor mounting frame (6) and an electric telescopic cylinder (7). The motor mounting frame (6) is fixedly mounted on the front end of the flat support frame (1), and slide grooves are respectively provided at both ends of the motor mounting frame (6). The driving motors (304) of the two sets of chain-type walking mechanisms (3) are respectively slidably mounted in the slide grooves at both ends of the motor mounting frame (6) through sliding brackets (306). The electric telescopic cylinder (7) is fixed on the walking beam (300), and its piston end is connected to the sliding bracket (306). The electric telescopic cylinder (7) can push the sliding bracket (306) to move forward and backward along the walking direction of the transfer trolley to adjust the tightness of the walking chain (302).
3. A sprocket-type electric garbage cleaning and transfer vehicle according to claim 1 or 2, characterized in that: The walking drive mechanism is installed at the front end of the walking beam (300), a transmission wheel (303) is rotatably installed at the rear end of the walking beam (300), a plurality of chain supporting wheels (301) are evenly arranged on the walking beam (300), and the walking chain (302) is sleeved outside the main driving wheel, the plurality of chain supporting wheels (301) and the transmission wheel (303), and the main driving wheel (305), the plurality of chain supporting wheels (301) and the transmission wheel (303) are connected in a transmission manner.
4. A sprocket-type electric garbage cleaning and transfer vehicle according to claim 1 or 2, characterized in that: The slag bucket (2) is a rectangular open structure, with a plurality of reinforcing ribs (200) arranged at its bottom, and four lifting ears (8) symmetrically fixed on the open surface of the slag bucket (2).
5. A sprocket-type electric garbage cleaning and transfer vehicle according to claim 1 or 2, characterized in that: The slag bucket (2) is placed between two sets of chain-type walking mechanisms (3) of the flat support frame (1), and position limit blocks (9) are respectively provided at positions of the flat support frame (1) corresponding to the front and rear of the slag bucket (2).
6. A sprocket-type electric garbage cleaning and transfer vehicle according to claim 1 or 2, characterized in that: A driving battery (10) is also provided on the flat panel support frame (1), and the driving battery (10) provides power for the entire vehicle body.
7. The sprocket-type electric garbage cleaning and transfer vehicle according to claim 6, characterized in that: A control unit is provided in the operating table (5), and a power switch, a traveling mechanism operating lever, a telescopic cylinder operating lever, and an opening and closing button are provided on the operating table (5). The chain-type traveling mechanism (3), the electric telescopic cylinder (7), and the power switch are controlled through the operating table (5).