Material caching and transferring mechanism for furnace rear cover dismounting
By designing the material cache transfer mechanism for disassembly of the furnace after-furnace, the problem of complex material cache structure and poor stability in circuit board production is solved, fully automated material processing is achieved, and the stability and reliability of the production line are improved.
Patent Information
- Application Number
- CN202422634547.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the production of existing circuit boards, the material cache structure before and after wave soldering in the furnace is complex and has poor stability, which is prone to errors and leakage, affecting the stability and reliability of the production line.
A material buffer transfer mechanism for post-furnace removal cover is designed, including a rack, feeding device, cache device and discharge device. The feeding lifting adjustment component and cache lifting module are used to realize the fully automated processing of the material, ensure the continuity and accuracy of the material, and avoid blockage or errors.
It realizes fully automated processing of materials from input to output, improves production efficiency and operating accuracy, enhances equipment adaptability and compatibility, ensures the continuity and accuracy of material flow, and improves the stability and reliability of the production line.
Smart Images
Figure CN223225152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of non-standard automation, in particular to a material buffer transfer mechanism for removing a cover behind a furnace. Background Art
[0002] Non-standard automation, or non-standard automation equipment, refers to highly personalized automation equipment tailored to the actual production process requirements of a specific product. This type of equipment is not standardized; its design, functionality, and operation are tailored to the user's specific process requirements, demonstrating a high degree of flexibility and customizability.
[0003] In the automated production of circuit boards, wave soldering is performed in a furnace. Materials need to be buffered before and after wave soldering. Existing automated buffering systems are relatively complex and lack stability, making errors and omissions more likely. Therefore, improvements are needed for existing circuit board production. Utility Model Content
[0004] To solve the above problems, the utility model provides a material buffer transfer mechanism for removing the cover behind the furnace, which ensures the continuity and accuracy of material flow, avoids material blockage or leakage, and further improves the stability and reliability of the production line.
[0005] The technical solution adopted by the present invention is: a material cache transfer mechanism for removing the cover behind the furnace, comprising a frame, a feeding device, a cache device and a discharging device; the feeding device comprises a feeding support frame, a feeding lifting and adjusting component and a feeding conveying component arranged on one side of the frame, the feeding lifting and adjusting component is arranged on the feeding support frame, the feeding conveying component is arranged on the feeding lifting and adjusting component, the discharging end of the feeding conveying component faces the cache device, the cache device comprises a cache lifting module and a cache frame arranged on the cache lifting module, a plurality of material cache slots are arranged on the cache frame, the discharging device comprises a discharging conveying component and a discharging pushing component, and the discharging pushing component is used to push the material on the material cache slot toward the discharging conveying component.
[0006] A further improvement to the above solution is that the surface of the frame is provided with a panel, the panel is provided with a cache slot, the feeding device and the discharging device are respectively provided on both sides of the cache slot, and the cache device is provided on one side of the cache slot.
[0007] A further improvement to the above scheme is that the feed lifting and adjustment assembly includes a lifting and adjustment base plate, a lifting and adjustment guide rod, a lifting and adjustment screw and a lifting and adjustment movable plate. The lifting and adjustment base plate is arranged on the feed support frame. The lifting and adjustment guide rod and the lifting and adjustment screw can be movably arranged on the lifting and adjustment base plate. One side of the lifting and adjustment movable plate is connected to the lifting and adjustment guide rod and the lifting and adjustment screw. The lifting and adjustment screw is used to adjust the height of the lifting and adjustment movable plate.
[0008] A further improvement to the above scheme is that the feed conveying assembly includes a feed conveying bracket, a feed conveying chain, a feed conveying guide wheel and a feed conveying motor, the feed conveying bracket is arranged on the feed lifting and adjusting assembly, the feed conveying chain is arranged on the feed conveying bracket, the feed conveying guide wheel is arranged on the feed conveying bracket and connected to the feed conveying chain, and the driving end of the feed conveying motor is connected to the feed conveying guide wheel for driving the feed conveying chain transmission.
[0009] A further improvement to the above solution is that the feed conveying bracket is provided with a width adjustment component, and the width adjustment component is used to adjust the width of the feed conveying bracket.
[0010] A further improvement to the above scheme is that a feed positioning assembly is provided on the feed conveying assembly, and the feed conveying assembly is used to position the material on the feed conveying assembly; the feed positioning assembly includes a feed positioning cylinder and a feed positioning pin, and the feed positioning pin is provided at the driving end of the feed positioning cylinder, and one end of the feed positioning pin is facing the conveying direction of the feed conveying assembly.
[0011] A further improvement to the above scheme is that a feed pushing assembly is provided on the feed conveying assembly, and the feed pushing assembly includes a feed pushing module and a pushing lifting module. The pushing lifting module is arranged on the lower side of the feed conveying assembly and is used to drive the feed pushing module to rise and fall. The feed pushing module is used to push the material toward the material buffer slot; the driving end of the feed pushing module is provided with a pushing block.
[0012] A further improvement to the above solution is that the cache lifting module is provided with a lifting support frame, the cache lifting module is installed on the rack through the lifting support frame, the cache lifting module is provided with a lifting bracket, and the cache rack is arranged on the lifting bracket.
[0013] A further improvement to the above scheme is that the discharging conveying assembly includes a discharging conveying bracket, a discharging conveying chain, a discharging conveying guide wheel and a discharging conveying motor, the discharging conveying chain is arranged on the discharging conveying bracket, the discharging conveying guide wheel is arranged on the discharging conveying bracket and connected to the discharging conveying chain, and the driving end of the discharging conveying motor is connected to the discharging conveying guide wheel for driving the discharging conveying chain transmission.
[0014] A further improvement to the above scheme is that the discharging pushing assembly includes a discharging pushing cylinder and a discharging pushing plate, the discharging pushing plate is arranged at the driving end of the discharging pushing cylinder, and the discharging pushing cylinder is used to push the material on the material buffer trough toward the discharging conveying assembly.
[0015] The beneficial effects of the utility model are:
[0016] Compared with the existing rear-furnace cover removal material conveying, the utility model integrates feeding, caching and discharging, realizing fully automated processing of materials from input to output, greatly reducing manual intervention, and improving production efficiency and operation accuracy. The design of the feeding lifting and adjusting component allows the conveying height to be automatically adjusted according to materials of different sizes or heights, ensuring that the materials enter the cache device smoothly and accurately, and enhancing the adaptability and compatibility of the equipment. The cache device adopts a cache lifting module equipped with a multi-material cache slot structure, which not only provides sufficient storage space, but also optimizes the order of material retrieval through the lifting function, effectively alleviating the problem of imbalance between material supply and demand on the production line, and realizing intelligent and efficient material management. The discharge pushing component accurately pushes the material from the cache slot to the discharge conveying component, ensuring the continuity and accuracy of the material flow, avoiding material blockage or leakage, and further improving the stability and reliability of the production line. The utility model is compact and reasonable, occupies a small area, and is easy to integrate into existing production lines, which helps to optimize the production space layout and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional schematic diagram of the material buffer transfer mechanism for removing the cover behind the furnace according to the present invention;
[0018] Figure 2 for Figure 1 A three-dimensional schematic diagram of the material buffer transfer mechanism for removing the cover at the rear of the middle furnace from another perspective;
[0019] Figure 3 for Figure 1 Schematic diagram of the partial structure of the material buffer transfer mechanism for removing the cover at the rear of the middle furnace;
[0020] Figure 4 for Figure 1 Schematic diagram of the partial structure of the material buffer transfer mechanism for removing the cover at the rear of the middle furnace.
[0021] Description of reference numerals: rack 1, panel 11, cache slot 12;
[0022] Feeding device 2, feeding support frame 21, feeding lifting adjustment assembly 22, lifting adjustment base plate 221, lifting adjustment guide rod 222, lifting adjustment screw 223, lifting adjustment movable plate 224, feeding conveying assembly 23, feeding conveying bracket 231, feeding conveying chain 232, feeding conveying guide wheel 233, feeding conveying motor 234, width adjustment assembly 235, feeding positioning assembly 236, feeding positioning cylinder 2361, feeding positioning pin 2362, feeding pushing assembly 237, feeding pushing module 2371, pushing lifting module 2372, pushing block 2373;
[0023] Cache device 3, cache lifting module 31, lifting support frame 311, lifting bracket 312, cache rack 32, material cache slot 33;
[0024] The discharging device 4, the discharging conveying component 41, the discharging conveying bracket 411, the discharging conveying chain 412, the discharging conveying guide wheel 413, the discharging conveying motor 414, the discharging pushing component 42, the discharging pushing cylinder 421, and the discharging pushing plate 422. DETAILED DESCRIPTION
[0025] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to facilitate a more thorough and comprehensive understanding of the disclosure of the present invention.
[0026] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0028] like Figures 1 to 4As shown, in one embodiment of the present invention, a material buffer transfer mechanism for removing the cover behind a furnace is involved, comprising a frame 1, a feeding device 2, a buffer device 3 and a discharging device 4; the feeding device 2 comprises a feeding support frame 21, a feeding lifting adjustment component 22 and a feeding conveying component 23 arranged on one side of the frame 1, the feeding lifting adjustment component 22 being arranged on the feeding support frame 21, the feeding conveying component 23 being arranged on the feeding lifting adjustment component 22, the discharging end of the feeding conveying component 23 facing the buffer device 3, the buffer device 3 comprising a buffer lifting module 31 and a buffer frame 32 arranged on the buffer lifting module 31, a plurality of material buffer slots 33 being arranged on the buffer frame 32, the discharging device 4 comprising a discharging conveying component 41 and a discharging pushing component 42, the discharging pushing component 42 being used to push the material on the material buffer slot 33 toward the discharging conveying component 41. This embodiment integrates feeding, caching and discharging, realizes fully automated processing of materials from input to output, greatly reduces manual intervention, and improves production efficiency and operation accuracy. The design of the feed lifting and adjusting component 22 allows for automatic adjustment of the conveying height according to materials of different sizes or heights, ensuring that the materials enter the cache device 3 smoothly and accurately, thereby enhancing the adaptability and compatibility of the equipment. The cache device 3 adopts a structure in which a cache lifting module 31 is equipped with a multi-material cache slot 33, which not only provides sufficient storage space, but also optimizes the order of material retrieval through the lifting function, effectively alleviating the problem of imbalance between supply and demand of materials on the production line, and realizing intelligent and efficient material management. The discharge pushing component 42 accurately pushes the material from the cache slot to the discharge conveying component 41, ensuring the continuity and accuracy of the material flow, avoiding material blockage or leakage, and further improving the stability and reliability of the production line. This embodiment is compact and reasonable, occupies a small area, and is easy to integrate into existing production lines, which helps to optimize the layout of production space and reduce production costs.
[0029] The surface of the frame 1 is provided with a panel 11, and the panel 11 is provided with a cache slot 12. The feeding device 2 and the discharging device 4 are respectively arranged on both sides of the cache slot 12, and the cache device 3 is arranged on one side of the cache slot 12. In this embodiment, the establishment of the cache slot 12 provides a stable and efficient temporary storage area for materials, effectively alleviating the buffering requirements of materials in the process of entering and exiting the furnace body, and reducing operational delays and efficiency bottlenecks caused by direct docking. Secondly, the feeding device 2 and the discharging device 4 are respectively arranged on both sides of the cache slot 12, which realizes the clear separation and management of the material flow direction and enhances the smoothness and controllability of the operation process. In addition, the strategic arrangement of the cache device 3 on one side of the slot not only facilitates real-time monitoring and adjustment of the temporarily stored materials, but also improves the system's ability to cope with emergencies. For example, in the event of temporary shutdown or troubleshooting, it can quickly switch to cache mode to ensure production continuity.
[0030] The feed lifting and adjustment assembly 22 includes a lifting and adjustment base plate 221, a lifting and adjustment guide rod 222, a lifting and adjustment screw 223, and a lifting and adjustment movable plate 224. The lifting and adjustment base plate 221 is arranged on the feed support frame 21. The lifting and adjustment guide rod 222 and the lifting and adjustment screw 223 are both movably arranged on the lifting and adjustment base plate 221. One side of the lifting and adjustment movable plate 224 is connected to the lifting and adjustment guide rod 222 and the lifting and adjustment screw 223. The lifting and adjustment screw 223 is used to adjust the height of the lifting and adjustment movable plate 224. In this embodiment, the lifting and adjustment base plate 221 is firmly mounted on the feed support frame 21, providing a solid foundation for the entire assembly. The ingenious combination of the lifting and adjustment guide rod 222 and the screw not only achieves stable vertical lifting of the movable plate, but also ensures a smooth and controllable adjustment process. The lifting and adjustment screw 223, as an adjustment element, can accurately adjust the height of the lifting and adjustment movable plate 224 to meet the buffering requirements of materials of different sizes and weights. It ensures that materials can be transferred to the designated location accurately, reduces manual intervention, and improves work efficiency and safety.
[0031] The feed conveying assembly 23 includes a feed conveying bracket 231, a feed conveying chain 232, a feed conveying guide wheel 233, and a feed conveying motor 234. The feed conveying bracket 231 is arranged on the feed lifting and adjusting assembly 22, the feed conveying chain 232 is arranged on the feed conveying bracket 231, the feed conveying guide wheel 233 is arranged on the feed conveying bracket 231 and connected to the feed conveying chain 232, and the driving end of the feed conveying motor 234 is connected to the feed conveying guide wheel 233 to drive the feed conveying chain 232. Specifically, the feed conveying bracket 231 is provided with a width adjustment assembly 235, and the width adjustment assembly 235 is used to adjust the width of the feed conveying bracket 231. In this embodiment, by firmly placing the feed conveying bracket 231 on the feed lifting and adjusting assembly 22, precise docking and smooth transfer of materials between different heights are achieved, thereby enhancing the automation level of the system. The efficient cooperation between the feed conveyor chain 232 and the guide wheel, under the strong drive of the feed conveyor motor 234, ensures the continuity and stability of material transmission, and effectively improves the efficiency and reliability of material buffer transfer.
[0032] The feed conveying assembly 23 is provided with a feed positioning assembly 236, which is used to position the material on the feed conveying assembly 23. The feed positioning assembly 236 includes a feed positioning cylinder 2361 and a feed positioning pin 2362. The feed positioning pin 2362 is disposed at the driving end of the feed positioning cylinder 2361, with one end of the feed positioning pin 2362 facing the conveying direction of the feed conveying assembly 23. In this embodiment, the feed conveying assembly 23 serves as the foundation for material flow, ensuring the stable conveying of materials along a predetermined path. The innovative feed positioning assembly 236, by integrating the feed positioning cylinder 2361 with the precisely arranged feed positioning pin 2362, achieves instant and precise positioning of materials during the conveying process. Driven by the cylinder, the positioning pin precisely points to and contacts the material, effectively preventing the material from shifting or misaligning during conveying, and ensuring the smooth progress of subsequent cover removal and buffer transfer operations.
[0033] The feed conveyor assembly 23 is provided with a feed push assembly 237, which includes a feed push module 2371 and a push lift module 2372. The push lift module 2372 is provided on the lower side of the feed conveyor assembly 23 and is used to drive the feed push module 2371 to move upward and downward. The feed push module 2371 is used to push materials toward the material buffer trough 33; the driving end of the feed push module 2371 is provided with a push block 2373. Specifically, the buffer lift module 31 is provided with a lift support frame 311, which is mounted on the frame 1 via the lift support frame 311. The buffer lift module 31 is provided with a lift bracket 312, and the buffer bracket 32 is provided on the lift bracket 312. In this embodiment, the pushing and lifting module 2372 is located below the conveying assembly. By precisely controlling the lifting and lowering of the feeding pushing module 2371, it ensures that the material is pushed toward the material buffer trough 33 smoothly and efficiently, reducing material damage and scattering caused by the drop. The pushing block 2373 serves as the direct driving end of the pushing module. While enhancing the pushing force, it also ensures the stability and controllability of the pushing process. The cache lifting module 31 is firmly installed on the frame 1 with the help of the lifting support frame 311, which not only optimizes the spatial layout, but also enhances the load-bearing capacity and stability of the cache structure. The design of the cache rack 32 on the lifting bracket 312 makes the material caching process more flexible, and can adjust the cache height according to actual needs, effectively promoting the rapid caching and orderly transfer of materials after the cover is removed.
[0034] The discharge conveying assembly 41 includes a discharge conveying bracket 411, a discharge conveying chain 412, a discharge conveying guide wheel 413, and a discharge conveying motor 414. The discharge conveying chain 412 is disposed on the discharge conveying bracket 411. The discharge conveying guide wheel 413 is disposed on the discharge conveying bracket 411 and connected to the discharge conveying chain 412. The driving end of the discharge conveying motor 414 is connected to the discharge conveying guide wheel 413 to drive the discharge conveying chain 412. Specifically, the discharge pushing assembly 42 includes a discharge pushing cylinder 421 and a discharge pushing plate 422. The discharge pushing plate 422 is disposed at the driving end of the discharge pushing cylinder 421. The discharge pushing cylinder 421 is used to push the material on the material buffer 33 toward the discharge conveying assembly 411. In this embodiment, the discharge conveyor bracket 411 provides a stable support, ensuring the stable operation of the conveyor chain. The precise coordination between the conveyor chain and the guide wheel, driven by the powerful discharge conveyor motor 414, enables efficient and smooth material transfer, effectively improving the continuity and automation of material transfer. Furthermore, the ingenious design of the discharge push assembly 42, particularly the synergistic effect of the discharge push cylinder 421 and the push plate, precisely controls the force and direction of pushing materials from the buffer tank to the conveyor chain, ensuring accurate and complete material transfer and avoiding the inefficiencies and material damage associated with traditional manual operations.
[0035] The above embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the concept of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A material buffer transfer mechanism for removing the cover behind the furnace, characterized by: It includes a frame, a feeding device, a cache device and a discharging device; the feeding device includes a feeding support frame, a feeding lifting and adjusting component and a feeding conveying component arranged on one side of the frame, the feeding lifting and adjusting component is arranged on the feeding support frame, the feeding conveying component is arranged on the feeding lifting and adjusting component, the discharging end of the feeding conveying component faces the cache device, the cache device includes a cache lifting module and a cache frame arranged on the cache lifting module, a plurality of material cache slots are arranged on the cache frame, the discharging device includes a discharging conveying component and a discharging pushing component, and the discharging pushing component is used to push the material on the material cache slot toward the discharging conveying component.
2. The material buffering and transferring mechanism for removing the cover behind the furnace according to claim 1 is characterized in that: The surface of the frame is provided with a panel, the panel is provided with a cache slot, the feeding device and the discharging device are respectively arranged on both sides of the cache slot, and the cache device is arranged on one side of the cache slot.
3. The material buffering and transferring mechanism for removing the cover behind the furnace according to claim 1, characterized in that: The feed lifting and adjustment assembly includes a lifting and adjustment base plate, a lifting and adjustment guide rod, a lifting and adjustment screw and a lifting and adjustment movable plate. The lifting and adjustment base plate is arranged on the feed support frame. The lifting and adjustment guide rod and the lifting and adjustment screw can be movably arranged on the lifting and adjustment base plate. One side of the lifting and adjustment movable plate is connected to the lifting and adjustment guide rod and the lifting and adjustment screw. The lifting and adjustment screw is used to adjust the height of the lifting and adjustment movable plate.
4. The material buffering and transferring mechanism for removing the cover behind the furnace according to claim 1 is characterized in that: The feed conveying assembly includes a feed conveying bracket, a feed conveying chain, a feed conveying guide wheel and a feed conveying motor. The feed conveying bracket is arranged on the feed lifting and adjusting assembly, the feed conveying chain is arranged on the feed conveying bracket, the feed conveying guide wheel is arranged on the feed conveying bracket and connected to the feed conveying chain, and the driving end of the feed conveying motor is connected to the feed conveying guide wheel for driving the feed conveying chain transmission.
5. The material buffering and transferring mechanism for removing the cover behind the furnace according to claim 4, characterized in that: The feed conveying bracket is provided with a width adjustment component, and the width adjustment component is used to adjust the width of the feed conveying bracket.
6. The material buffering and transferring mechanism for removing the cover behind the furnace according to claim 1, characterized in that: The feed conveying assembly is provided with a feed positioning assembly, and the feed conveying assembly is used to position the material on the feed conveying assembly; the feed positioning assembly includes a feed positioning cylinder and a feed positioning pin, and the feed positioning pin is arranged at the driving end of the feed positioning cylinder, and one end of the feed positioning pin faces the conveying direction of the feed conveying assembly.
7. The material buffering and transferring mechanism for removing the cover behind the furnace according to claim 1, characterized in that: The feed conveying assembly is provided with a feed pushing assembly, and the feed pushing assembly includes a feed pushing module and a pushing lifting module. The pushing lifting module is arranged on the lower side of the feed conveying assembly and is used to drive the feed pushing module to rise and fall. The feed pushing module is used to push the material toward the material buffer slot; the driving end of the feed pushing module is provided with a pushing block.
8. The material buffering and transferring mechanism for removing the cover behind the furnace according to claim 1, characterized in that: The cache lifting module is provided with a lifting support frame, and the cache lifting module is installed on the rack through the lifting support frame. The cache lifting module is provided with a lifting bracket, and the cache rack is arranged on the lifting bracket.
9. The material buffering and transferring mechanism for removing the cover behind the furnace according to claim 1, characterized in that: The discharging conveying assembly includes a discharging conveying bracket, a discharging conveying chain, a discharging conveying guide wheel and a discharging conveying motor. The discharging conveying chain is arranged on the discharging conveying bracket, the discharging conveying guide wheel is arranged on the discharging conveying bracket and connected to the discharging conveying chain, and the driving end of the discharging conveying motor is connected to the discharging conveying guide wheel for driving the discharging conveying chain transmission.
10. The material buffering and transferring mechanism for removing the cover behind the furnace according to claim 1, characterized in that: The discharging pushing assembly includes a discharging pushing cylinder and a discharging pushing plate. The discharging pushing plate is arranged at the driving end of the discharging pushing cylinder. The discharging pushing cylinder is used to push the material on the material buffer trough toward the discharging conveying assembly.