Submersible motor lamination feeding system

Abstract

The utility model provides a submersible motor lamination feeding system, which relates to the technical field of motor lamination feeding, and comprises a supporting structure, two feeding assemblies are symmetrically arranged on two sides of the supporting structure respectively, the two feeding assemblies are electrically connected with a control system, and each feeding assembly comprises a feeding device, a discharging device and a control system, comprising a feeding disc and a first power mechanism used for driving the feeding disc to rotate, and a plurality of feeding stations are evenly arranged in the circumferential direction of the feeding disc; the material distributing device comprises a material distributing disc and a second power mechanism used for driving the material distributing disc to rotate, and a plurality of material distributing stations are evenly arranged in the circumferential direction of the material distributing disc; the transferring device comprises a moving track and a transferring body, the moving track is installed on the supporting structure, and the transferring body is located between the feeding disc and the distributing disc; and the pre-pressing measuring device is used for pre-pressing the laminations on the material distribution station and measuring the thicknesses of the laminations. According to the utility model, a production workshop is rationalized and intelligentized, and the production operation efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of motor lamination feeding, in particular to a submersible motor lamination feeding system. Background Art

[0002] Traditional submersible motor lamination production typically relies on manual loading and measurement. A single oversight by the loader can result in substandard products, leading to production waste, significant economic losses, and personal injury. Therefore, high skill levels are required of these workers. Furthermore, manual loading is extremely inefficient, preventing timely material delivery to the production line, resulting in production downtime and disrupting normal warehouse delivery.

[0003] With the development of science and technology, there is currently an automatic loading system that uses a linear transmission mechanism for auxiliary loading. However, when it is installed in a production workshop, it occupies a large area, and the unreasonable layout also wastes the space inside the production workshop, so it cannot meet the use requirements. Utility Model Content

[0004] The present utility model aims to provide a submersible motor lamination loading system to address the technical issues of existing automatic loading systems that utilize a linear conveyor mechanism for auxiliary loading. These systems, when installed in a production workshop, occupy a large area, have an illogical layout, and waste space within the workshop, thus failing to meet operational requirements. The various technical advantages of the preferred technical solution among the various technical solutions provided by this utility model are detailed below.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The utility model provides a submersible motor lamination feeding system, comprising a support structure, a first feeding assembly, a second feeding assembly, and a control system. The first feeding assembly and the second feeding assembly are both electrically connected to the control system. The first feeding assembly and the second feeding assembly are symmetrically arranged on both sides of the support structure. The first feeding assembly and the second feeding assembly each include:

[0007] A loading device, comprising a loading tray and a first power mechanism for driving the loading tray to rotate, wherein a plurality of loading stations are evenly arranged along the circumference of the loading tray;

[0008] The material distribution device includes a material distribution plate and a second power mechanism for driving the material distribution plate to rotate, and a plurality of material distribution stations are evenly arranged along the circumference of the material distribution plate;

[0009] A transfer device, comprising a moving track and a transfer body arranged on the moving track and capable of moving along the moving track, wherein the moving track is installed on the supporting structure, and the transfer body is located between the loading tray and the distributing tray;

[0010] The pre-pressing measuring device is used to pre-press the laminations on the material distribution station and measure the thickness of the laminations.

[0011] Preferably, the first loading assembly and the second loading assembly also include an adding and subtracting plate device, which is arranged on one side of the preload measuring device. The adding and subtracting plate device includes a rotating cylinder and a suction cup connected to the rotating cylinder, and the rotating cylinder is electrically connected to the control system.

[0012] Preferably, the preload measuring device includes a preload cylinder and a third power mechanism for driving the preload cylinder, and the third power mechanism is electrically connected to the control system.

[0013] Preferably, it also includes a base, and the supporting structure, the first loading assembly, the second loading assembly, and the control system are all installed on the base.

[0014] Preferably, the transfer body adopts a transfer robot, and the transfer robot is electrically connected to the control system.

[0015] Preferably, the first power mechanism is arranged at the bottom of the loading tray, the first power mechanism includes a motor, and the first power mechanism is electrically connected to the control system.

[0016] Preferably, the second power mechanism is arranged at the bottom of the material distribution tray, the second power mechanism includes a motor, and the second power mechanism is electrically connected to the control system.

[0017] Preferably, the control system comprises a PLC.

[0018] Preferably, the submersible motor lamination feeding system further comprises a control panel, which is mounted on the supporting structure and is communicatively connected to the PLC.

[0019] The utility model provides a submersible motor lamination feeding system, which is achieved by symmetrically arranging a first feeding assembly and a second feeding assembly on both sides of a supporting structure, and the first feeding assembly and the second feeding assembly both include a feeding device, a dividing device, a transfer device and a preload measuring device. The feeding device includes a feeding tray and a first power mechanism for driving the feeding tray to rotate, and a plurality of feeding stations are evenly arranged along the circumference of the feeding tray; the dividing device includes a dividing tray and a second power mechanism for driving the dividing tray to rotate, and a plurality of dividing stations are evenly arranged along the circumference of the dividing tray. The multi-station turntable loading and dividing method solves the problems of slow manual feeding and low efficiency, while avoiding the problem of excessive space occupation by linear production lines. Through reasonable layout, the equipment can be fully utilized to work continuously, the production operation efficiency can be improved, and the production fault tolerance rate can be reduced, thereby reducing the operating costs of the production workshop. By setting the first feeding assembly and the second feeding assembly to be controlled by a control system and adopting automated and mechanized operations, operational errors can be reduced, the labor intensity of employees can be reduced, the contact between personnel and stacking can be reduced, and the problem of stacking scratching employees can be avoided. At the same time, the dependence on manual operation can be reduced, the operation time can be shortened, and the production workshop of submersible motor stacking can be made intelligent to a greater extent, which can meet the needs of modern intelligent workshop production. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a structural diagram of an embodiment of a submersible motor lamination feeding system of the utility model;

[0022] Figure 2 yes Figure 1 Schematic diagram of the structure from another angle;

[0023] Figure 3 This is a control principle diagram of an embodiment of a submersible motor lamination feeding system of the present utility model.

[0024] In the figure: 1. First loading assembly; 2. Second loading assembly; 3. Support structure; 4. Control system; 5. Base; 6. Control panel; 11. Loading device; 12. Distributing device; 13. Transfer device; 14. Preload measuring device; 15. Adding and subtracting piece device; 110. Loading station; 111. Loading tray; 112. First power mechanism; 120. Distributing station; 121. Distributing tray; 122. Second power mechanism; 131. Moving track; 132. Transfer body; 141. Preload cylinder; 142. Third power mechanism; 151. Rotating cylinder; 152. Suction cup. DETAILED DESCRIPTION

[0025] To make the purpose, technical solution, and advantages of the present invention more clear, the technical solution of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "center", "lateral", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model depending on the specific circumstances.

[0028] Figure 1 Schematic diagram of the structure of this embodiment, Figure 2 yes Figure 1 A structural diagram from another angle, such as Figure 1 and Figure 2As shown, this embodiment provides a submersible motor lamination loading system, including a support structure 3, a first loading component 1, a second loading component 2 and a control system 4. The first loading component 1 and the second loading component 2 are both controlled by the control system 4, and the first loading component 1 and the second loading component 2 are symmetrically arranged on both sides of the support structure 3.

[0029] Specifically, the first feeding assembly 1 and the second feeding assembly 2 both include a feeding device 11 , a material dividing device 12 , a transfer device 13 and a preload measuring device 14 .

[0030] The loading device 11 includes a loading tray 111 and a first power mechanism for driving the loading tray 111 to rotate. A plurality of loading stations 110 are evenly arranged along the circumference of the loading tray 111. In this embodiment, the loading tray 111 adopts a circular structure, and a first power mechanism 112 is disposed at its bottom. The first power mechanism 112 includes a motor. Figure 3 This is the control principle diagram of this embodiment, as shown in Figure 3 As shown, the first power mechanism is electrically connected to the control system 4. The control system in this embodiment includes a PLC.

[0031] The material distribution device 12 includes a material distribution tray 121 and a second power mechanism 122 for driving the material distribution tray to rotate. A plurality of material distribution stations 120 are evenly arranged along the circumference of the material distribution tray 121. In this embodiment, the material distribution tray 121 adopts a circular structure, and a second power mechanism is disposed at its bottom. The second power mechanism includes a motor and is electrically connected to the control system 4.

[0032] The transfer device 13 includes a movable rail 131 and a transfer body 132 arranged on the movable rail 131 and capable of moving along the movable rail 131. The movable rail 131 is installed on the supporting structure 3, and the transfer body 132 is located between the loading tray 111 and the distributing tray 121.

[0033] This embodiment uses intelligent loading. The specific loading process includes: after the stack is received, it is placed in the loading tooling, which is then placed on the pallet. The MES (Manufacturing Execution System) issues the loading task, and the WCS (Warehouse Control System) issues the loading instruction to the RCS (Robot Control System) scheduling system. The RCS scheduling system controls the AGV (Automated Guided Vehicle) to carry the pallet. According to the RCS optimal path algorithm, the AGV is instructed to automatically move the pallet to the loading tray position. After the AGV reaches the loading position, the RCS uploads the AGV arrival information to the WCS, which issues the PLC grabbing instruction. The PLC controls the robot to take the stack and place it on the loading tray 111, completing the automatic loading action. After the automatic loading is completed, the PLC controls the first power mechanism to automatically rotate the loading tray 111 to the loading position of the transfer device 13. At the same time, the PLC controls the transfer device 13 to grab the stack and move it to the dispensing device 12, completing the automatic loading action.

[0034] In this embodiment, 8 loading stations 110 and 5 dividing stations 120 are provided. The number of dividing stations 120 is smaller than the number of loading stations 110 , which can make the layout of the overall structure more reasonable and avoid space waste.

[0035] The pre-compression measuring device 14 is used to pre-compress the laminations on the material distribution station 120 and measure the thickness of the laminations.

[0036] Specifically, the preload measurement device 14 includes a preload cylinder 141 and a third power mechanism 142 for driving the preload cylinder 141. The third power mechanism 142 is electrically connected to the control system 4. In this embodiment, the third power mechanism 142 includes a motor. During use, the preload cylinder 141, driven by the motor, presses the stack. The motor calculates the stack thickness based on the motor's stroke data and compares it with a preset stack thickness before adding or subtracting stacks.

[0037] In order to realize intelligent addition and subtraction of sheets, the first loading component 1 and the second loading component 2 in this embodiment also include an adding and subtracting device 15, which is arranged on one side of the preload measuring device 14. The adding and subtracting device 15 includes a rotating cylinder 151 and a suction cup 152 connected to the rotating cylinder 151. The rotating cylinder 151 is electrically connected to the control system 4. When in use, the adding and subtracting operations of the stacks are realized by grabbing the stacks with the help of the rotating cylinder 151 and the suction cup 152.

[0038] The working process of this embodiment includes the following: after automatic material removal is completed, the control system 4 controls the material distribution plate 121 to automatically rotate to the pre-pressing platform, and at the same time controls the pre-pressing cylinder 141 to complete the automatic pre-pressing action. After the automatic pre-pressing is completed, the control system 4 controls the pre-pressing measurement device 14 to automatically complete the measurement of the stacked sheets. Based on the measurement results, the system automatically calculates and automatically completes the addition and subtraction of sheets through the addition and subtraction device 15, realizing intelligent production.

[0039] As an optional embodiment, a base 5 is further included, and the support structure 3, the first loading assembly 1, the second loading assembly 2, and the control system 4 are all mounted on the base 5. The base 5 provides effective support for the support structure 3, the first loading assembly 1, the second loading assembly 2, and the control system 4 arranged thereon. Moreover, by rationally arranging the support structure 3, the first loading assembly 1, the second loading assembly 2, and the control system 4 on the base 5, production efficiency is improved while further effectively utilizing the space in the production workshop to meet production requirements.

[0040] As an optional embodiment, the transfer body 132 uses a transfer robot, which is electrically connected to the control system 4. After the automatic loading is completed, the PLC controls the first power mechanism to automatically rotate the loading tray 111 to the material removal position of the transfer device 13. At the same time, the PLC controls the transfer robot to grab the stacked sheets and transfer them to the dispensing device 12, completing the automatic material removal action.

[0041] As an optional embodiment, the submersible motor lamination feeding system further includes a control panel 6 , which is mounted on the support structure 3 and is communicatively connected to the PLC.

[0042] Specifically, in this embodiment, the control panel 6 is installed in the middle position of the support structure 3. The first loading assembly 1 and the second loading assembly 2 located on both sides of the support structure 3 share the control panel 6 for loading control. On the premise of meeting the use requirements, the effective utilization rate of the equipment can be improved.

[0043] The control screen 6 in this embodiment can be a touch screen currently available on the market for ease of use and operation.

[0044] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A submersible motor lamination feeding system, characterized in that: The material handling system comprises a support structure, a first loading assembly, a second loading assembly, and a control system. The first loading assembly and the second loading assembly are both electrically connected to the control system. The first loading assembly and the second loading assembly are symmetrically arranged on both sides of the support structure. The first loading assembly and the second loading assembly each comprise: A loading device, comprising a loading tray and a first power mechanism for driving the loading tray to rotate, wherein a plurality of loading stations are evenly arranged along the circumference of the loading tray; The material distribution device includes a material distribution plate and a second power mechanism for driving the material distribution plate to rotate, and a plurality of material distribution stations are evenly arranged along the circumference of the material distribution plate; A transfer device, comprising a moving track and a transfer body arranged on the moving track and capable of moving along the moving track, wherein the moving track is installed on the supporting structure, and the transfer body is located between the loading tray and the distributing tray; The pre-pressing measuring device is used to pre-press the laminations on the material distribution station and measure the thickness of the laminations.

2. The submersible motor lamination feeding system according to claim 1, characterized in that: The first loading assembly and the second loading assembly also include an adding and subtracting plate device, which is arranged on one side of the preload measuring device. The adding and subtracting plate device includes a rotating cylinder and a suction cup connected to the rotating cylinder, and the rotating cylinder is electrically connected to the control system.

3. The submersible motor lamination feeding system according to claim 1 or 2, characterized in that: The preload measuring device includes a preload cylinder and a third power mechanism for driving the preload cylinder, and the third power mechanism is electrically connected to the control system.

4. The submersible motor lamination feeding system according to claim 1, characterized in that: It also includes a base, and the supporting structure, the first loading assembly, the second loading assembly, and the control system are all installed on the base.

5. The submersible motor lamination feeding system according to claim 1, characterized in that: The transfer body adopts a transfer robot, and the transfer robot is electrically connected to the control system.

6. The submersible motor lamination feeding system according to claim 1, characterized in that: The first power mechanism is arranged at the bottom of the loading tray, the first power mechanism includes a motor, and the first power mechanism is electrically connected to the control system.

7. The submersible motor lamination feeding system according to claim 1, characterized in that: The second power mechanism is arranged at the bottom of the material distribution tray, the second power mechanism includes a motor, and the second power mechanism is electrically connected to the control system.

8. The submersible motor lamination feeding system according to claim 1, characterized in that: The control system includes a PLC.

9. The submersible motor lamination feeding system according to claim 8, characterized in that: The submersible motor lamination feeding system further includes a control panel, which is mounted on the supporting structure and is communicatively connected to the PLC.

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