Efficient concentration treatment device for nitrified sludge

By spraying nutrient solution and premixed protective agent in the sludge concentration treatment device, the problem of damage to nitrifying bacteria in the prior art is solved, ensuring the efficient concentration and subsequent utilization value of the sludge, and improving the practicality of the device.

CN223225948UActive Publication Date: 2025-08-15GUANGDONG XINDAYU ENVIRONMENTAL PROTECTION TECH CO LTD +1
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Patent Information

Application Number
CN202422451242.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-15
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing stacked screw sludge concentrates fail to effectively protect the activity of beneficial bacteria in the sludge, such as nitrifying bacteria, during the concentration process, which affects the subsequent utilization effect and value of the sludge, and especially the potential in improving the nitrification efficiency of the sludge is limited.

Method used

A highly efficient concentration treatment device for nitrated sludge is designed, including premixed components, concentration mechanism, stirring roller and spraying components. By spraying nutrient solution and premixing protective agent during the concentration process, the damage to nitrated bacteria by mechanical stress is reduced and its activity is ensured.

Benefits of technology

It effectively protects the activity of nitrifying bacteria, improves the subsequent utilization effect and value of sludge, and enhances the practicality of sludge concentration treatment device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an efficient nitrification sludge concentration treatment device, and belongs to the technical field of sludge treatment. Comprising a machine body, a premixing assembly arranged at the top of the machine body and used for premixing sludge, a concentrating mechanism arranged at the bottom of the machine body and used for concentrating the sludge, a second motor fixed to the right side of the machine body, a stirring roller fixed to an output shaft of the second motor and a spiral piece fixed to the outer side of the stirring roller. And the supporting column is fixed at the bottom of the machine body. The efficient concentration treatment device for the nitrified sludge can effectively spray a nutrient solution so as to provide a good living environment for nitrifying bacteria in the concentration process, so that the activity of the nitrifying bacteria is ensured, and a specific protective agent of the sludge can be premixed, so that possible damage to the nitrifying bacteria caused by mechanical stress in the concentration process is reduced, and the nitrifying bacteria can be effectively prevented from being damaged. Therefore, the activity of nitrifying bacteria in the sludge is further ensured, the subsequent utilization effect and value of the sludge are ensured, and the practicability of the efficient concentration treatment device for the nitrified sludge is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a high-efficiency nitrification sludge concentration treatment device. Background Art

[0002] Sludge thickener is a central transmission type continuous or intermittent working concentrating and clarifying equipment. Mechanical dehydration is currently a commonly used method in China. Commonly used dehydration machines include centrifugal filter press, diaphragm filter press, plate and frame filter press, belt filter press and stacked screw filter press. Among them, the stacked screw filter press has the advantages of continuous operation, high working efficiency, small footprint and low infrastructure cost.

[0003] According to the Chinese patent with the authorized publication number CN213708095U, a wear-free screw stacking sludge thickener is disclosed. By connecting the feed pipe to the water pump, the sewage enters the screw stacking machine casing through the feed pipe, the sewage flows out from the bottom of the screw stacking machine casing, and the wet mud cake is squeezed out from the mud discharge device.

[0004] In actual use, when the upper and lower schemes are concentrated, no structure is set to ensure the activity of beneficial bacteria in the sludge, such as nitrifying bacteria, which may cause the activity of the beneficial bacteria to be damaged, thereby affecting the subsequent utilization effect and value of the sludge, especially the potential for improving the nitrification efficiency of the sludge is limited, resulting in it failing to achieve the expected use effect. For this reason, the utility model provides a high-efficiency nitrification sludge concentration treatment device to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the utility model provides a high-efficiency nitrification sludge concentration treatment device, which has the advantage of ensuring the activity of beneficial bacteria in the sludge during the concentration process, and solves the practicality problem of the existing spiral stacking sludge concentrator.

[0006] To achieve the purpose of ensuring the activity of beneficial bacteria in sludge during the above-mentioned concentration process, the present invention provides the following technical solution: a high-efficiency nitrification sludge concentration treatment device, comprising a body, a premixing assembly provided on the top of the body for premixing the sludge, a concentrating mechanism provided on the bottom of the body for concentrating the sludge, a second motor fixed to the right side of the body, a stirring roller fixed to the output shaft of the second motor, a spiral sheet fixed to the outside of the stirring roller, and a support column fixed to the bottom of the body;

[0007] The concentrating mechanism includes a controller fixed to the front of the support column, a temperature detector fixed to the bottom of the body, a pH meter fixed to the bottom of the body, a delivery pipe fixed to the bottom of the body, a concentrating tank fixed to the bottom of the body, a spraying assembly provided on the right side of the concentrating tank for spraying nutrient solution, and an extrusion assembly provided inside the concentrating tank for concentrating sludge;

[0008] The spray assembly includes a mounting plate fixed to the right side of the concentration tank, a storage box fixed to the top of the mounting plate, a water pump fixed to the top of the storage box, a water pipe fixed to the water outlet end of the water pump, a buffer pipe fixed to the end of the water pipe away from the water pump, and multiple nozzles fixed to the left side of the buffer pipe.

[0009] By adopting this technical solution, the activity of beneficial bacteria in the sludge can be ensured during the sludge concentration process.

[0010] Furthermore, the extrusion assembly includes two electric push rods fixed to the top wall of the concentration box, an extrusion plate fixed between the bottom ends of the two electric push rods, two support rods fixed to the bottom wall of the concentration box, an inclined plate fixed to the top of the support rods, gauze fixed to the top of the inclined plate, two sewage pipes fixed to the left and right sides of the concentration box respectively, and a drainage pipe fixed to the back of the concentration box.

[0011] By adopting this technical solution, it is ensured that the sludge can be effectively concentrated.

[0012] Furthermore, the premixing assembly includes a mixing box fixed to the top of the machine body, two fixed rods fixed to the top of the mixing box, a first motor fixed between the two fixed rods at opposite ends away from the mixing box, a stirring rod fixed to the output shaft of the first motor, a plurality of stirring blades fixed to the outside of the stirring rod, a cross bar rotatably connected to the bottom end of the stirring rod through a bearing, two triangular plates fixed to the inner bottom wall of the mixing box, and a connecting pipe fixed to the bottom of the mixing box.

[0013] By adopting this technical solution, the sludge and the protective agent can be effectively premixed, thereby reducing the damage that the mechanical stress during the concentration process may cause to nitrifying bacteria.

[0014] Furthermore, the bottom of the connecting pipe passes through the mixing box and the machine body in sequence and is located inside the machine body.

[0015] By adopting this technical solution, it is ensured that the premixed sludge can be effectively transported to the machine body through the connecting pipe.

[0016] Furthermore, the two inclined plates are fixed at opposite sides, the width of the inclined plates is equal to the width inside the concentration tank, and a plurality of through holes are formed on the top of the inclined plates.

[0017] By adopting this technical solution, the inclined plate is fixed and water in the sludge can be effectively squeezed out through the inclined plate, gauze and through holes.

[0018] Furthermore, the left end of the nozzle passes through the concentration tank and is located inside the concentration tank, and the side of the delivery pipe away from the machine body passes through the concentration tank and is located inside the concentration tank.

[0019] By adopting this technical solution, it is ensured that the nozzle can spray the nutrient solution on the sludge inside the concentration tank, and that the delivery pipe can effectively transport the sludge in the body to the concentration tank.

[0020] Furthermore, the left and right ends of the crossbar are respectively fixed to two triangular plates, and the left end of the stirring roller is rotatably connected to the machine body through a bearing.

[0021] By adopting this technical solution, the crossbar is fixed and it is ensured that the stirring roller can rotate stably and effectively in place.

[0022] Furthermore, the left side of the buffer tube is fixed to the right side of the concentration tank, and the water inlet end of the water pump is fixed with a water inlet pipe.

[0023] By adopting this technical solution, the buffer tube is ensured to be fixed more stably and the nutrient solution can be effectively transported by the water pump.

[0024] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0025] The high-efficiency nitrifying sludge concentration treatment device, through the coordinated use of the body, the mixing box in the premixing component, the stirring rod, the controller, the nozzle and the stirring roller in the concentrating mechanism, can effectively spray nutrient solution during actual use when concentrating the sludge, thereby providing a good living environment for nitrifying bacteria during the concentration process, thereby ensuring their activity. In addition, a sludge-specific protective agent can be premixed, thereby reducing possible damage to the nitrifying bacteria caused by mechanical stress during the concentration process, thereby further ensuring the activity of the nitrifying bacteria in the sludge, thereby ensuring the subsequent utilization effect and value of the sludge, and improving the practicality of the high-efficiency nitrifying sludge concentration treatment device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of the utility model;

[0027] Figure 2 This is a three-dimensional schematic diagram of the buffer tube connection structure in the present invention;

[0028] Figure 3 This is a system diagram of the present utility model.

[0029] In the figure: 1. body; 2. premixing assembly; 201. mixing box; 202. fixing rod; 203. first motor; 204. stirring rod; 205. stirring blade; 206. cross bar; 207. triangle plate; 208. connecting pipe; 3. concentration mechanism; 301. controller; 302. temperature detector; 303. pH meter; 304. delivery pipe; 305. concentration box; 306. spray assembly; 306 1. Mounting plate; 3062. Storage box; 3063. Water pump; 3064. Water pipe; 3065. Buffer pipe; 3066. Nozzle; 307. Extrusion assembly; 3071. Electric push rod; 3072. Extrusion plate; 3073. Support rod; 3074. Inclined plate; 3075. Gauze; 3076. Drain pipe; 3077. Drain pipe; 4. Second motor; 5. Mixing roller; 6. Spiral blade; 7. Support column. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] See also Figures 1 to 3 The utility model discloses a high-efficiency nitrification sludge concentration treatment device, which includes a body 1, a premixing component 2 provided on the top of the body 1 for premixing the sludge, a concentrating mechanism 3 provided on the bottom of the body 1 for concentrating the sludge, a second motor 4 fixed to the right side of the body 1, a stirring roller 5 fixed to the output shaft of the second motor 4, a spiral sheet 6 fixed to the outside of the stirring roller 5, and a support column 7 fixed to the bottom of the body 1.

[0032] Through the coordinated use of the body 1, the premixing component 2 and the concentrating mechanism 3, in actual use, when the sludge is concentrated, the nutrient solution can be effectively sprayed to provide a good living environment for nitrifying bacteria during the concentration process, thereby ensuring their activity, and the sludge-specific protective agent can also be premixed to reduce the damage that may be caused to nitrifying bacteria by mechanical stress during the concentration process, thereby further ensuring the activity of nitrifying bacteria in the sludge, thereby ensuring the subsequent utilization effect and value of the sludge, and improving the practicality of the high-efficiency nitrifying sludge concentration treatment device.

[0033] In this embodiment, the concentrating mechanism 3 is a structure for concentrating sludge.

[0034] like Figure 1 、 Figure 2 and Figure 3As shown, the concentrating mechanism 3 includes a controller 301 fixed to the front of the support column 7, a temperature detector 302 fixed to the bottom of the body 1, a pH meter 303 fixed to the bottom of the body 1, a conveying pipe 304 fixed to the bottom of the body 1, a concentration tank 305 fixed to the bottom of the body 1, a spraying assembly 306 provided on the right side of the concentration tank 305 for spraying nutrient solution, and an extrusion assembly 307 provided inside the concentration tank 305 for concentrating sludge. The output shafts of the temperature detector 302 and the pH meter 303 both pass through the body 1 and extend to the interior of the body 1, ensuring that the temperature detector 302 and the pH meter 303 can accurately check the data in the body 1.

[0035] It should be noted that the spray assembly 306 includes a mounting plate 3061 fixed to the right side of the concentration tank 305, a storage box 3062 fixed to the top of the mounting plate 3061, a water pump 3063 fixed to the top of the storage box 3062, a water pipe 3064 fixed to the water outlet end of the water pump 3063, a buffer pipe 3065 fixed to the end of the water pipe 3064 away from the water pump 3063, and a plurality of nozzles 3066 fixed to the left side of the buffer pipe 3065.

[0036] In addition, the left end of the nozzle 3066 passes through the concentration tank 305 and is located inside the concentration tank 305, ensuring that the nozzle 3066 can spray the nutrient solution on the sludge inside the concentration tank 305. The side of the delivery pipe 304 away from the body 1 passes through the concentration tank 305 and is located inside the concentration tank 305, ensuring that the delivery pipe 304 can effectively transport the sludge in the body 1 to the concentration tank 305.

[0037] At the same time, the left side of the buffer tube 3065 is fixed to the right side of the concentration tank 305 to ensure that the buffer tube 3065 is fixed more stably. The water inlet end of the water pump 3063 is fixed with a water inlet pipe, and the nutrient solution can be effectively transported through the water pump 3063.

[0038] Among them, the extrusion assembly 307 includes two electric push rods 3071 fixed on the inner top wall of the concentration tank 305, an extrusion plate 3072 fixed between the bottom ends of the two electric push rods 3071, two support rods 3073 fixed on the inner bottom wall of the concentration tank 305, an inclined plate 3074 fixed on the top of the support rod 3073, a gauze 3075 fixed on the top of the inclined plate 3074, two sewage pipes 3076 fixed on the left and right sides of the concentration tank 305 respectively, and a drainage pipe 3077 fixed on the back of the concentration tank 305.

[0039] In addition, the two inclined plates 3074 are fixed on opposite sides, and the width of the inclined plates 3074 is equal to the width inside the concentration tank 305. A plurality of through holes are provided on the top of the inclined plates 3074, and the water in the sludge can be effectively squeezed out through the inclined plates 3074, the gauze 3075 and the through holes.

[0040] In this embodiment, the premixing component 2 is a structure for premixing sludge.

[0041] like Figure 1 and Figure 3 As shown, the premixing assembly 2 includes a mixing box 201 fixed to the top of the body 1, two fixed rods 202 fixed to the top of the mixing box 201, a first motor 203 fixed between the two fixed rods 202 at opposite ends away from the mixing box 201, a stirring rod 204 fixed to the output shaft of the first motor 203, a plurality of stirring blades 205 fixed to the outside of the stirring rod 204, a cross bar 206 rotatably connected to the bottom end of the stirring rod 204 through a bearing, two triangular plates 207 fixed to the inner bottom wall of the mixing box 201, and a connecting pipe 208 fixed to the bottom of the mixing box 201. It can effectively premix the sludge and the protective agent, thereby reducing the damage that may be caused to nitrifying bacteria by mechanical stress during the concentration process.

[0042] It should be noted that the bottom of the connecting pipe 208 passes through the mixing box 201 and the machine body 1 in sequence and is located inside the machine body 1, ensuring that the premixed sludge can be effectively transported to the machine body 1 through the connecting pipe 208.

[0043] In addition, the left and right ends of the crossbar 206 are respectively fixed to two triangular plates 207 to fix the crossbar 206. The left end of the stirring roller 5 is rotatably connected to the body 1 through a bearing to ensure that the stirring roller 5 can stably and effectively rotate in place.

[0044] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the present invention is controlled by the controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0045] The working principle of the above embodiment is:

[0046] When in use, first add the sludge that needs to be concentrated and the protective agent that acts on the sludge into the mixing box 201, then turn on the first motor 203, drive the stirring rod 204 and the stirring blade 205 to rotate, so as to effectively mix the sludge and the protective agent, and then the mixed sludge enters the body 1 through the connecting pipe 208, turn on the second motor 4, and transport the sludge through the stirring roller 5 and the spiral blade 6, and the outer side of the spiral blade 6 is in close contact with the inside of the body 1, thereby effectively reducing the shear force generated by the spiral blade 6 in the process of pushing the sludge, thereby better protecting the nitrifying bacteria, and at the same time, the state of the sludge is monitored in real time through the temperature detector 302 and the pH meter 303. The nutrient solution is tested and then added to the concentration tank 305 through the delivery pipe 304. At the same time, the water pump 3063 is turned on to deliver the nutrient solution in the storage tank 3062 to the buffer pipe 3065 through the water delivery pipe 3064. The nutrient solution is then sprayed into the sludge in the concentration tank 305 by the nozzle 3066, thereby providing nutrition to the beneficial bacteria such as nitrifying bacteria in the sludge to ensure their activity. The sludge is then squeezed and concentrated by the electric push rod 3071 and the extrusion plate 3072. The moisture in the sludge is then discharged through the drain pipe 3077 under the action of the gauze 3075 and the inclined plate 3074. The concentrated sludge with the activity of nitrifying bacteria maintained is then discharged through the sewage pipe 3076.

[0047] Compared with the prior art, the efficient nitrifying sludge concentration treatment device, through the coordinated use of the body 1, the mixing box 201 in the premixing component 2, the stirring rod 204, the controller 301 in the concentrating mechanism 3, the nozzle 3066 and the stirring roller 5, can effectively spray nutrient solution during actual use when concentrating the sludge, thereby providing a good living environment for nitrifying bacteria during the concentration process, thereby ensuring their activity, and can also premix a sludge-specific protective agent, thereby reducing the damage that may be caused to nitrifying bacteria by mechanical stress during the concentration process, thereby further ensuring the activity of nitrifying bacteria in the sludge, thereby ensuring the subsequent utilization effect and value of the sludge, improving the practicality of the efficient nitrifying sludge concentration treatment device, and solving the practicality problem of the existing spiral stacking sludge concentrator.

Claims

1. A highly efficient nitrification sludge concentration treatment device, characterized by: The machine comprises a body (1), a premixing assembly (2) provided on the top of the body (1) for premixing sludge, a concentrating mechanism (3) provided on the bottom of the body (1) for concentrating sludge, a second motor (4) fixed to the right side of the body (1), a stirring roller (5) fixed to the output shaft of the second motor (4), a spiral blade (6) fixed to the outside of the stirring roller (5), and a support column (7) fixed to the bottom of the body (1); The concentrating mechanism (3) comprises a controller (301) fixed to the front of the support column (7), a temperature detector (302) fixed to the bottom of the machine body (1), a pH meter (303) fixed to the bottom of the machine body (1), a delivery pipe (304) fixed to the bottom of the machine body (1), a concentrating tank (305) fixed to the bottom of the machine body (1), a spraying assembly (306) provided on the right side of the concentrating tank (305) for spraying nutrient solution, and an extruding assembly (307) provided inside the concentrating tank (305) for concentrating sludge; The spray assembly (306) comprises a mounting plate (3061) fixed to the right side of the concentration tank (305), a storage tank (3062) fixed to the top of the mounting plate (3061), a water pump (3063) fixed to the top of the storage tank (3062), a water pipe (3064) fixed to the water outlet end of the water pump (3063), a buffer pipe (3065) fixed to the end of the water pipe (3064) away from the water pump (3063), and a plurality of nozzles (3066) fixed to the left side of the buffer pipe (3065).

2. The high-efficiency nitrification sludge concentration treatment device according to claim 1, characterized in that: The squeezing assembly (307) comprises two electric push rods (3071) fixed to the inner top wall of the concentration tank (305), an squeezing plate (3072) fixed between the bottom ends of the two electric push rods (3071), two support rods (3073) fixed to the inner bottom wall of the concentration tank (305), an inclined plate (3074) fixed to the top ends of the support rods (3073), a gauze (3075) fixed to the top of the inclined plate (3074), two sewage pipes (3076) respectively fixed to the left and right sides of the concentration tank (305), and a drainage pipe (3077) fixed to the back of the concentration tank (305).

3. The high-efficiency nitrification sludge concentration treatment device according to claim 1, characterized in that: The premixing assembly (2) comprises a mixing box (201) fixed to the top of the machine body (1), two fixing rods (202) fixed to the top of the mixing box (201), a first motor (203) fixed between opposite ends of the two fixing rods (202) away from the mixing box (201), a stirring rod (204) fixed to the output shaft of the first motor (203), a plurality of stirring blades (205) fixed to the outside of the stirring rod (204), a crossbar (206) rotatably connected to the bottom end of the stirring rod (204) via a bearing, two triangular plates (207) fixed to the inner bottom wall of the mixing box (201), and a connecting pipe (208) fixed to the bottom of the mixing box (201).

4. The high-efficiency nitrification sludge concentration treatment device according to claim 3, characterized in that: The bottom of the connecting pipe (208) passes through the mixing box (201) and the machine body (1) in sequence and is located inside the machine body (1).

5. The high-efficiency nitrification sludge concentration treatment device according to claim 2, characterized in that: The two inclined plates (3074) are fixed at opposite sides, the width of the inclined plates (3074) is equal to the width inside the concentration box (305), and a plurality of through holes are provided on the top of the inclined plates (3074).

6. The high-efficiency nitrification sludge concentration treatment device according to claim 1, characterized in that: The left end of the nozzle (3066) passes through the concentration tank (305) and is located inside the concentration tank (305), and the side of the delivery pipe (304) away from the body (1) passes through the concentration tank (305) and is located inside the concentration tank (305).

7. The high-efficiency nitrification sludge concentration treatment device according to claim 3, characterized in that: The left and right ends of the crossbar (206) are respectively fixed to two triangular plates (207), and the left end of the stirring roller (5) is rotatably connected to the machine body (1) via a bearing.

8. The high-efficiency nitrification sludge concentration treatment device according to claim 1, characterized in that: The left side of the buffer tube (3065) is fixed to the right side of the concentration tank (305), and the water inlet end of the water pump (3063) is fixed with a water inlet pipe.

Citation Information

Patent Citations

  • Abrasion-free stacked spiral sludge thickener

    CN213708095U