Online machining and annealing device for steel wire rope

Abstract

The utility model discloses a steel wire rope on-line processing annealing device which comprises a heat preservation box and a support, an in-out assembly is installed on the inner side of the heat preservation box, the in-out assembly comprises a through opening and a fixed roller, a pulling assembly is installed on the support and comprises a second motor and a rotating roller, a winding assembly is installed on the inner side of the heat preservation box, and the winding assembly comprises a first motor and a second motor. According to the online machining and annealing device for the steel wire rope, the steel wire rope is folded and wound on the winding roller in the heat preservation box back and forth, the length of the steel wire rope in the heat preservation box is greatly increased, the annealing time needed by the steel wire rope is guaranteed, the steel wire rope is prevented from being damaged, and the machining efficiency of the steel wire rope is improved. And meanwhile, the steel wire rope can be conveniently and rapidly inserted, the cooling speed can be guaranteed, the situation that the cooling speed is too high or too low is avoided, the machining quality of the steel wire rope is effectively guaranteed, and the steel wire rope annealing device is suitable for wire machining annealing of the steel wire rope.

Description

Technical Field

[0001] The utility model relates to the technical field of steel wire rope annealing processing equipment, in particular to an online processing annealing device for steel wire rope. Background Art

[0002] In order to ensure the processing quality of the wire rope, it is often necessary to anneal the wire rope and use wire rope annealing processing equipment. The utility model patent application number is CN201822043705.8, which discloses an annealing device for processing invisible protective net wire rope. An exhaust box is provided on the top left side of the main body. The exhaust box is connected to the left side wall of the nitrogen box through an exhaust pipe. The inner cavity of the exhaust box is provided with a fan, and the inner cavity side wall of the main body is provided with a heat conducting layer. A feed port is provided at the center of the left side wall of the main body, and a heating body is provided in the inner cavity of the main body. The design structure of the utility model is reasonable, and it can discharge oxygen in the inner cavity of the device. Gas, reduces the oxidation of steel wire, improves the quality of the product, and at the same time can increase the distance of the steel wire in the device, reduce energy consumption, increase the annealing time of the steel wire, and improve the annealing effect of the device. According to the technical solution disclosed therein, when using the existing wire rope processing annealing device, on the one hand, in order to extend the annealing time of the wire rope, it is often necessary to fold the wire rope around the inner side of the insulation box, which makes it inconvenient to insert the wire rope. On the other hand, during the cooling and cooling work, the cooling speed stability cannot be effectively guaranteed, and it is easily affected by the temperature, resulting in inconsistent cooling speed, which is easily affected by too fast or too slow cooling speed and affects the quality.

[0003] Therefore, how to design an online processing annealing device for wire rope has become our current problem to be solved. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an online processing annealing device for wire ropes to solve the problems raised in the above background technology. The utility model has a reasonable design and is relatively convenient to use, and is suitable for online processing annealing of wire ropes.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a wire rope online processing annealing device, comprising an insulation box and a bracket, an inlet and outlet assembly is installed on the inner side of the insulation box, the inlet and outlet assembly includes a through port and a fixed roller, a pulling assembly is installed on the bracket, the pulling assembly includes motor 2 and a rotating roller, a winding assembly is installed on the inner side of the insulation box, the winding assembly includes a winding roller and a slider, a lifting assembly is installed on the insulation box, the lifting assembly includes motor 1 and a screw rod, a cooling assembly is installed on the bracket, the cooling assembly includes a blow pipe and a wind tube, an air regulating assembly is installed on the wind tube, and the air regulating assembly includes a fan and an electric valve.

[0006] Furthermore, the bracket is welded to one side of the heat preservation box, the through openings are respectively opened on both sides of the heat preservation box, and the fixed roller is installed on the inner side of the heat preservation box.

[0007] Furthermore, the slider is respectively clamped on the inner wall of the top and bottom of the insulation box, the winding roller is installed on the slider through a rotating shaft, the motor 1 is installed on the top and bottom of the insulation box through bolts, one end of the screw rod is keyed to the output shaft of motor 1, and the other end of the screw rod extends to the inner side of the insulation box, and the slider is arranged on the outer side of the screw rod through a threaded sleeve.

[0008] Furthermore, the blow pipe is mounted on the top of the bracket by means of bolts, the wind tube is welded to the bottom of one end of the blow pipe, and the fan is mounted on the bottom of the wind tube by means of bolts.

[0009] Furthermore, the top of the air duct is connected to the blowpipe, the electric valve is installed on the outer side of the air duct, and one end of the electric valve extends to the inner side of the air duct.

[0010] Furthermore, a guide sleeve is installed on the bracket by bolts, a sliding sleeve is welded on the top of the guide sleeve, the sliding sleeve is connected to the guide sleeve, a piston is clamped on the inner side of the sliding sleeve, and buttons are installed on the inner walls of the top and bottom of the sliding sleeve.

[0011] Furthermore, the second motor is mounted on the outer side of the bracket by bolts, both ends of the roller are mounted on the inner side of the bracket by bearings, and one end of the roller is key-connected to the output shaft of the second motor.

[0012] Furthermore, the thermal insulation box is externally connected to a switch group, the switch group is connected to motor one, motor two, a fan and a button through wires, and the button is connected to the electric valve through wires.

[0013] Beneficial effects: 1. When the online processing annealing device for wire rope is in use, motor 1 is turned on, and the two motors drive the two screws to rotate, move the bottom slider upward, and move the top slider downward until the bottom winding roller moves to the top of the top winding roller, and then the wire rope is passed through the through opening and the winding roller, and then moved out from the inside of the insulation box through the through opening, and then motor 1 is turned on in the opposite direction, and motor 1 drives the slider to move through the screw, and then drives the winding roller to the top and bottom of the insulation box respectively, so that the wire rope is folded back and forth on the winding roller in the insulation box, which greatly increases the length of the wire rope in the insulation box, ensures the annealing time required for the wire rope, and increases the moving speed of the wire rope, improves work efficiency, and facilitates and quickly performs the wire rope insertion work.

[0014] 2. When the online processing annealing device for wire rope is in use, the wire rope is passed through the blow pipe and the guide sleeve and is stuck on the inner side of the rotating roller. The second motor drives the rotating roller to move and pulls the wire rope to the left. The fan blows air to the blow pipe through the air duct and cools the wire rope through the blow pipe. The cooled wire rope transfers heat to the inner side of the guide sleeve when it moves in the guide sleeve. When the temperature of the wire rope after cooling is low, the air in the guide sleeve contracts, the piston moves downward in the sliding sleeve and squeezes the button at the bottom, and the electric valve works to reduce the opening of the air duct, thereby reducing the wind speed and the cooling speed. When the temperature of the wire rope after cooling is high, the air in the guide sleeve expands due to the heat, pushing the piston upward in the sliding sleeve and squeezing the top button, thereby causing the electric valve to increase the opening of the air duct, increasing the cooling wind speed and the cooling efficiency, thereby ensuring the temperature of the cooling speed and avoiding the situation of too fast or too slow cooling speed, thereby effectively ensuring the processing quality of the wire rope.

[0015] 3. The online processing annealing device for steel wire rope is reasonably designed, efficient and convenient to use, and is suitable for the online processing annealing of steel wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of an online processing annealing device for steel wire ropes according to the present invention;

[0017] Figure 2 This is a cross-sectional view of an online processing annealing device for steel wire ropes according to the present invention;

[0018] Figure 3 This is a side sectional view of an online processing annealing device for steel wire ropes according to the present invention;

[0019] Figure 4 This is a structural schematic diagram of a sliding sleeve of an online processing annealing device for steel wire ropes according to the present invention;

[0020] In the figure: 1. Insulation box; 2. Bracket; 3. Port; 4. Fixed roller; 5. Winding roller; 6. Slider; 7. Motor 1; 8. Screw; 9. Blow pipe; 10. Air cylinder; 11. Fan; 12. Electric valve; 13. Guide sleeve; 14. Sliding sleeve; 15. Piston; 16. Button; 17. Motor 2; 18. Rotating roller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figures 1 to 4 The utility model provides a technical solution: an online processing annealing device for steel wire rope, comprising an insulation box 1 and a bracket 2, an inlet and outlet assembly is installed on the inner side of the insulation box 1, and the inlet and outlet assembly includes a through port 3 and a fixed roller 4, a pulling assembly is installed on the bracket 2, and the pulling assembly includes a motor 2 17 and a rotating roller 18, a winding assembly is installed on the inner side of the insulation box 1, and the winding assembly includes a winding roller 5 and a slider 6, a lifting assembly is installed on the insulation box 1, and the lifting assembly includes a motor A 7 and a screw rod 8, a cooling assembly is installed on the bracket 2, the cooling assembly includes a blowpipe 9 and a wind tube 10, the wind tube 10 is installed with an air adjustment assembly, the air adjustment assembly includes a fan 11 and an electric valve 12, the bracket 2 is welded to one side of the insulation box 1, the through port 3 is respectively opened on both sides of the insulation box 1, the fixed roller 4 is installed on the inner side of the insulation box 1, the slider 6 is respectively stuck on the inner wall of the top and bottom of the insulation box 1, the winding roller 5 is installed on the slider 6 through the rotating shaft, The motor 17 is installed at the top and bottom of the heat preservation box 1 by bolts, one end of the screw rod 8 is keyed to the output shaft of the motor 17, and the other end of the screw rod 8 extends to the inside of the heat preservation box 1. The slider 6 is sleeved on the outside of the screw rod 8 by a thread. When in use, turn on the motor 17, and the two motors 17 drive the two screw rods 8 to rotate, move the bottom slider 6 upward, and move the top slider 6 downward until the bottom winding roller 5 moves to the top of the top winding roller 5, and then pass the wire rope through the bottom of the heat preservation box 1. After passing through the through port 3 and the winding roller 5, it moves out of the inner side of the insulation box 1 through the through port 3, and then the motor 1 7 is turned on in the reverse direction. The motor 1 7 drives the slider 6 to move through the screw rod 8, and then drives the winding roller 5 to the top and bottom of the insulation box 1 respectively, so that the wire rope is folded back and forth on the winding roller 5 in the insulation box 1, which greatly increases the length of the wire rope in the insulation box 1, ensures the annealing time required for the wire rope, and increases the moving speed of the wire rope, improves work efficiency, and facilitates and quickly inserts the wire rope.

[0023] In this embodiment, the blow pipe 9 is mounted on the top of the bracket 2 by bolts, the wind tube 10 is welded to the bottom of one end of the blow pipe 9, the fan 11 is mounted on the bottom of the wind tube 10 by bolts, the top of the wind tube 10 is connected to the blow pipe 9, the electric valve 12 is mounted on the outer side of the wind tube 10, one end of the electric valve 12 extends to the inner side of the wind tube 10, a guide sleeve 13 is mounted on the bracket 2 by bolts, a sliding sleeve 14 is welded to the top of the guide sleeve 13, and the sliding sleeve 14 is connected to the guide sleeve 13 , a piston 15 is stuck on the inner side of the sliding sleeve 14, and buttons 16 are installed on the inner walls of the top and bottom of the sliding sleeve 14. The motor 2 17 is installed on the outer side of the bracket 2 by bolts, and both ends of the roller 18 are installed on the inner side of the bracket 2 through bearings. One end of the roller 18 is keyed to the output shaft of the motor 2 17. An external switch group is connected to the insulated box 1, and the switch group is connected to the motor 1 7, the motor 2 17, the fan 11 and the button 16 through wires. The button 16 is connected to the electric valve through wires 12 connection, when in use, the wire rope passes through the blow pipe 9 and the guide sleeve 13 and is stuck on the inner side of the roller 18, the motor 2 17 drives the roller 18 to move and pulls the wire rope to the left, the fan 11 blows air to the blow pipe 9 through the wind tube 10, and cools the wire rope through the blow pipe 9. When the cooled wire rope moves in the guide sleeve 13, the heat is transferred to the inner side of the guide sleeve 13. When the temperature of the cooled wire rope is low, the air in the guide sleeve 13 contracts, and the piston 15 moves downward in the sliding sleeve 14 and squeezes the bottom Button 16, the electric valve 12 works to reduce the opening of the wind tube 10, thereby reducing the wind speed and the cooling speed. When the temperature of the wire rope after cooling is high, the air in the guide sleeve 13 expands due to the heat, pushing the piston 15 upward in the sliding sleeve 14 and squeezing the button 16 on the top, thereby causing the electric valve 12 to increase the opening of the wind tube 10, increasing the cooling wind speed and the cooling efficiency, thereby ensuring the temperature of the cooling speed and avoiding the situation where the cooling speed is too fast or too slow, thereby effectively ensuring the processing quality of the wire rope.

[0024] After the wire rope is spun around, the two motors 7 drive the two screw rods 8 to rotate, and the bottom slider 6 moves upward, and the top slider 6 moves downward, until the bottom winding roller 5 moves to the top of the top winding roller 5, and then the wire rope passes through the opening 3 and the winding roller 5, and then moves out of the inner side of the insulation box 1 through the opening 3. The motor 1 is turned on in the opposite direction, and the motor 1 is driven by the screw rod 8 to drive the slider 6 to the top and bottom of the insulation box 1, so that the wire rope is folded back and forth on the winding roller 5 in the insulation box 1, which greatly increases the length of the wire rope in the insulation box 1, ensures the annealing time required for the wire rope, and increases the moving speed of the wire rope, improves the working efficiency, and facilitates the rapid insertion of the wire rope. The wire rope passes through the blowpipe 9 and the guide sleeve 13 and is stuck in the inner side of the rotating roller 18. 17 drives the roller 18 to move and pulls the wire rope to the left. The fan 11 blows air to the blowpipe 9 through the wind tube 10, and cools the wire rope through the blowpipe 9. The cooled wire rope transfers heat to the inner side of the guide sleeve 13 when it moves in the guide sleeve 13. When the temperature of the wire rope after cooling is low, the air in the guide sleeve 13 contracts, and the piston 15 moves downward in the sliding sleeve 14 and squeezes the button 16 at the bottom. The electric valve 12 works to reduce the opening of the wind tube 10, thereby reducing the wind speed and the cooling speed. When the temperature of the wire rope after cooling is high, the air in the guide sleeve 13 expands due to the heat, pushing the piston 15 upward in the sliding sleeve 14 and squeezing the top button 16, thereby causing the electric valve 12 to increase the opening of the wind tube 10, increasing the cooling wind speed and the cooling efficiency, thereby ensuring the temperature of the cooling speed and avoiding the situation of too fast or too slow cooling speed, thereby effectively ensuring the processing quality of the wire rope.

[0025] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A wire rope online processing annealing device, comprising a heat preservation box (1) and a bracket (2), wherein an inlet and outlet assembly is installed on the inner side of the heat preservation box (1), and the inlet and outlet assembly includes a through port (3) and a fixed roller (4), and a pulling assembly is installed on the bracket (2), and the pulling assembly includes a second motor (17) and a rotating roller (18), characterized in that: A winding assembly is installed on the inner side of the heat preservation box (1), and the winding assembly includes a winding roller (5) and a slider (6). A lifting assembly is installed on the heat preservation box (1), and the lifting assembly includes a motor (7) and a screw rod (8). A cooling assembly is installed on the bracket (2), and the cooling assembly includes a blowpipe (9) and a wind tube (10). An air regulating assembly is installed on the wind tube (10), and the air regulating assembly includes a fan (11) and an electric valve (12).

2. The online processing annealing device for steel wire rope according to claim 1, characterized in that: The bracket (2) is welded to one side of the heat preservation box (1), the openings (3) are respectively opened on both sides of the heat preservation box (1), and the fixed roller (4) is installed on the inner side of the heat preservation box (1).

3. The online processing annealing device for steel wire rope according to claim 2, characterized in that: The slider (6) is respectively clamped on the inner wall of the top and bottom of the heat preservation box (1); the winding roller (5) is installed on the slider (6) through a rotating shaft; the motor (7) is installed on the top and bottom of the heat preservation box (1) through bolts; one end of the screw rod (8) is key-connected with the output shaft of the motor (7); the other end of the screw rod (8) extends to the inner side of the heat preservation box (1); and the slider (6) is sleeved on the outer side of the screw rod (8) through a thread.

4. The on-line processing annealing device for steel wire rope according to claim 1, characterized in that: The blow pipe (9) is mounted on the top of the bracket (2) by means of bolts, the wind tube (10) is welded to the bottom of one end of the blow pipe (9), and the fan (11) is mounted on the bottom of the wind tube (10) by means of bolts.

5. The on-line processing annealing device for steel wire rope according to claim 4, characterized in that: The top of the air cylinder (10) is connected to the blowpipe (9), the electric valve (12) is installed on the outer side of the air cylinder (10), and one end of the electric valve (12) extends to the inner side of the air cylinder (10).

6. The on-line processing annealing device for steel wire rope according to claim 5, characterized in that: A guide sleeve (13) is mounted on the bracket (2) by means of bolts, a sliding sleeve (14) is welded to the top of the guide sleeve (13), the sliding sleeve (14) is connected to the guide sleeve (13), a piston (15) is clamped on the inner side of the sliding sleeve (14), and buttons (16) are mounted on the inner walls of the top and bottom of the sliding sleeve (14).

7. The on-line processing annealing device for steel wire rope according to claim 6, characterized in that: The second motor (17) is mounted on the outer side of the bracket (2) by means of bolts, both ends of the roller (18) are mounted on the inner side of the bracket (2) by means of bearings, and one end of the roller (18) is key-connected to the output shaft of the second motor (17).

8. The on-line processing annealing device for steel wire rope according to claim 7, characterized in that: The heat preservation box (1) is externally connected to a switch group, which is connected to the motor 1 (7), the motor 2 (17), the fan (11) and the button (16) through electric wires, and the button (16) is connected to the electric valve (12) through electric wires.

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