Conveying and quenching device for track link section parts
By designing a conveying quenching device for chain rail parts, and using material conveying mechanism and water spraying mechanism to realize automatic quenching treatment of chain rail parts, the problems of complex operation and low efficiency in the prior art are solved and production efficiency is improved.
Patent Information
- Application Number
- CN202422181126.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-06
AI Technical Summary
During the heat treatment process of existing chain rail parts, the operation is complex, low efficiency and consumes personnel and physical strength, and cannot meet the production needs of the enterprise.
A conveying and quenching device for chain rail parts is designed, and the material conveying mechanism is transferred and transported, and quenching is used to use a water spray mechanism to simplify the operation process.
It improves the quenching treatment efficiency of chain rail parts, reduces the workload of personnel, and meets the production requirements of the enterprise.
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Figure CN223226115U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment of chain track segment parts, in particular to a conveying quenching device for chain track segment parts. Background Art
[0002] The track link is the connecting part of the crawler used in engineering machinery, and its function is to enable the entire system to operate normally. The track link needs to be heat treated by induction heat treatment equipment during the production process. Currently, after the induction heating equipment heats the track link parts, the operator needs to manually place the heated track link parts in a storage frame, and then use a crane to move the storage frame to a water tank for quenching treatment. After treatment, the parts need to be transferred and transported by a transfer vehicle. This method not only has a complicated operation process and low operation efficiency, but also consumes a lot of physical strength of the operator, which cannot meet the production needs of the enterprise. Summary of the Invention
[0003] The purpose of the utility model is to provide a conveying and quenching device for chain track segment parts. The overall structural design of the utility model is scientific. When used in practice, the conveying and quenching device for chain track segment parts of the utility model can transfer and convey the chain track segment parts through a material conveying mechanism. At the same time, the chain track segment parts can be quenched by a water cooling mechanism during the conveying process.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A conveying and quenching device for chain track link parts includes a workbench assembly, a driving mechanism, a connecting belt, a main material conveying mechanism, a slave material conveying mechanism, a conveyor belt and a water spraying mechanism; the bottom of the workbench assembly is arranged on the work surface; a driving mechanism is installed in the frame of the workbench assembly, and the driving mechanism is installed and connected to the workbench assembly; a main material conveying mechanism and a slave material conveying mechanism are installed on the upper part of the workbench assembly, and the bottoms of the main material conveying mechanism and the slave material conveying mechanism are fixedly connected to the upper part of the workbench assembly; a water spraying mechanism is installed on the workbench assembly; the main material conveying mechanism is connected to the slave material conveying mechanism through a conveyor belt; the driving mechanism is connected to the power input end of the main material conveying mechanism through a connecting belt.
[0006] The workbench assembly includes a bottom support, a vertical support and a workbench body. The bottom support is arranged above the horizontal working ground; a vertical support is installed on the upper part of the bottom support, and the vertical support is fixedly connected to the bottom support; the workbench body is fixedly installed on the top of the vertical support.
[0007] The driving mechanism includes a driving support, a driving motor, a reducer, a main output shaft and a main pulley; the bottom of the driving support is installed on the bottom support, the driving motor and the reducer are installed on the driving support, the power output end of the driving motor is connected to the power input end of the reducer, the main output shaft for rotating torque output is installed on the reducer, and the main driving wheel is installed on the outer end of the main output shaft.
[0008] The main material conveying mechanism and the slave material conveying mechanism have the same structure, and both include a carrier assembly, a rotating shaft, a rotating shaft support, and a driving wheel; the bottom of the carrier assembly is installed on the workbench body; a rotating shaft support is installed on the carrier assembly; a support bearing is installed on the rotating shaft support, and both sides of the rotating shaft are installed on the support bearings; a driving wheel is installed on the rotating shaft, and the conveyor belt is arranged on the driving wheel and is connected to the driving wheel.
[0009] Furthermore, a slave pulley is installed at one end of the rotating shaft, and the main pulley is connected to the slave pulley through a connecting belt and drives the slave pulley to rotate.
[0010] The support frame assembly includes a supporting foot, a connecting screw, a locking nut group, a left support and a right support; the bottom of the supporting foot is installed on the workbench body; a connecting screw is provided on the supporting foot, the lower part of the left support is installed on the left side of the connecting screw and is locked together with the connecting screw through the locking nut group; the lower part of the right support is installed on the right side of the connecting screw and is locked together with the connecting screw through the locking nut group.
[0011] The water spraying mechanism includes a main water inlet pipe, a left water branch pipe, a right water branch pipe, a left water spray head and a right water spray head; the main water inlet pipe is installed on the workbench body through a pipe clamp; the left water branch pipe and the right water branch pipe are respectively installed on both sides of the upper part of the main water inlet pipe, and the left water branch pipe and the right water branch pipe are connected to the main water inlet pipe; the lower part of the main water inlet pipe is externally connected to a pressurized water tank; the left water spray head is installed on the left water branch pipe, and the right water spray head is installed on the right water branch pipe.
[0012] The beneficial effects of the present invention are as follows: the overall structural design of the conveying quenching device for the chain track segment parts of the present invention is scientific. In the specific production application process, the conveying quenching device for the chain track segment parts can perform water spray quenching treatment on the heated chain track segment parts during the conveying process, which reduces the work flow and workload of personnel. At the same time, it also ensures the quenching efficiency of the chain track segment parts. Specifically, the heated chain track segment parts can be placed on a conveyor belt made of metal material, and the driving mechanism can drive the main material conveying mechanism to drive the metal conveyor belt to move. A water spraying mechanism that can spray water is arranged at the middle end of the conveyor belt. During the conveying process of the chain track segment parts, the water spraying mechanism sprays water to the chain track segment parts to realize quenching treatment of the chain track segment parts, effectively ensuring the quenching efficiency of the chain track segment parts and meeting the production requirements of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of the conveying and quenching device for the track link parts of the utility model;
[0014] Figure 2 It is a structural diagram of the workbench assembly in the utility model;
[0015] Figure 3 It is a structural diagram of the driving mechanism in the utility model;
[0016] Figure 4 It is a structural diagram of the main material conveying mechanism and the slave material conveying mechanism in the utility model;
[0017] Figure 5 It is a structural schematic diagram of the carrier assembly in the utility model;
[0018] Figure 6 It is a structural diagram of the water spraying mechanism in the utility model;
[0019] Figure 7 This is a schematic diagram of the installation layout of the main material conveying mechanism and the slave material conveying mechanism in the present utility model;
[0020] The numbers in the figure are: 1-workbench assembly, 2-driving mechanism, 3-connecting belt, 4-main material conveying mechanism, 5-slave material conveying mechanism, 6-conveyor belt, 7-water spraying mechanism, 11-bottom support, 12-vertical support, 13-workbench body, 21-driving support, 22-driving motor, 23-reducer, 24-main output shaft, 25-main pulley, 41-carrying frame assembly, 42-rotating shaft, 43-rotating shaft support, 44-driving wheel, 45-slave pulley, 411-support foot, 412-connecting screw, 413-locking nut group, 414-left support, 415-right support, 71-main water inlet pipe, 72-left water distribution pipe, 73-right water distribution pipe, 74-left water spray head, 75-right water spray head. DETAILED DESCRIPTION
[0021] To help those skilled in the art better understand the technical solution of the present invention, the present invention is further described below in detail in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly or indirectly connected to the other element. When an element is referred to as being "connected to" another element, it may be directly or indirectly connected to the other element. The terms "left" and "right" used in this application document to indicate directions are based on the specific structures shown in the drawings and do not constitute structural limitations.
[0022] Specific embodiment 1: As shown in the specification of this utility model Figure 1 As shown, the conveying quenching device for chain track parts provided by the present invention mainly includes a workbench assembly 1, a driving mechanism 2, a connecting belt 3, a main material conveying mechanism 4, a slave material conveying mechanism 5, a conveyor belt 6 and a water spraying mechanism 7; wherein the workbench assembly 1 is used to install and support the driving mechanism 2, the main material conveying mechanism 4, the slave material conveying mechanism 5 and the water spraying mechanism 7. During installation, the bottom of the workbench assembly 1 is arranged on the working ground; a driving mechanism 2 is installed in the frame of the workbench assembly 1, and the driving mechanism 2 is used to drive the main material conveying mechanism 4 to rotate ; The driving mechanism 2 is installed and connected to the workbench assembly 1; a main material conveying mechanism 4 and a slave material conveying mechanism 5 are installed on the upper part of the workbench assembly 1, which drive the conveyor belt 6 to perform parts conveying operations. During installation, the bottoms of the main material conveying mechanism 4 and the slave material conveying mechanism 5 are fixedly connected to the upper part of the workbench assembly 1; a water spraying mechanism 7 is installed on the workbench assembly 1 for spraying water on the parts on the conveyor belt 6; the main material conveying mechanism 4 is connected to the slave material conveying mechanism 5 through the conveyor belt 6; the driving mechanism 2 is connected to the power input end of the main material conveying mechanism 4 through the connecting belt 3.
[0023] As the specification in this utility model Figure 2As shown, the workbench assembly 1 for installing and supporting the driving mechanism 2, the main material conveying mechanism 4, the slave material conveying mechanism 5 and the water spraying mechanism 7 includes a bottom support 11, a vertical support 12 and a workbench body 13, wherein the bottom support 11 is used to install and support the vertical support 12. When installed, the bottom support 11 is set above the horizontal working ground; the vertical support 12 is installed on the upper part of the bottom support 11, and the vertical support 12 is fixedly connected to the bottom support 11; the workbench body 13 supporting the main material conveying mechanism 4 and the slave material conveying mechanism 5 is fixedly installed on the top of the vertical support 12.
[0024] As the specification in this utility model Figure 3 As shown, the driving mechanism 2 for driving the main material conveying mechanism 4 to work and rotate includes a driving support 21, a driving motor 22, a reducer 23, a main output shaft 24 and a main pulley 25; wherein, the driving support 21 is used to install and support the driving motor 22 and the reducer 23. During installation, the bottom of the driving support 21 is installed on the bottom support 11, and the driving motor 22 and the reducer 23 are installed on the driving support 21. The power output end of the driving motor 22 is connected to the power input end of the reducer 23 to pass the rotational torque to the reducer 23; at the same time, the main output shaft 24 for outputting the rotational torque is installed on the reducer 23, and the main driving wheel 44 is fixedly installed on the outer end of the main output shaft 24.
[0025] As the specification in this utility model Figure 4 As shown, the main material conveying mechanism 4 and the secondary material conveying mechanism 5 for driving the conveyor belt 6 for parts conveying operations have the same structure, and both include a carrier assembly 41, a rotating shaft 42, a rotating shaft support 43, and a driving pulley 44. Among them, the carrier assembly 41 mainly supports the rotating shaft 42; the bottom of the carrier assembly 41 is mounted on the workbench body 13; the rotating shaft support 43 is mounted on the carrier assembly 41; the rotating shaft support 43 is mounted on the support bearing, and both sides of the rotating shaft 42 are mounted on the support bearings; the driving pulley 44 for driving the conveyor belt 6 to rotate is mounted on the rotating shaft 42, and the conveyor belt 6 is arranged on the driving pulley 44 and connected to the driving pulley 44. A secondary pulley 45 is installed at one end of the rotating shaft 42. The main pulley 25 is connected to the secondary pulley 45 through the connecting belt 3 and drives the secondary pulley 45 to rotate.
[0026] As the specification in this utility model Figure 5As shown, the carrier assembly 41 for installing and supporting the rotating shaft 42 includes a supporting foot 411, a connecting screw 412, a locking nut group 413, a left support 414 and a right support 415; wherein, the bottom of the supporting foot 411 is installed on the workbench body 13 for installing and supporting the connecting screw 412; a connecting screw 412 for installing and supporting the left support 414 and the right support 415 is provided on the supporting foot 411, and the lower part of the left support 414 is installed on the left side of the connecting screw 412 and is locked together with the connecting screw 412 through the locking nut group 413; the lower part of the right support 415 is installed on the right side of the connecting screw 412 and is locked together with the connecting screw 412 through the locking nut group 413; and a rotating shaft support 43 is respectively installed on the left support 414 and the right support 415.
[0027] As the specification in this utility model Figure 6 As shown, the water spray mechanism 7 for performing water spray quenching operations on chain rail link parts includes a main water inlet pipe 71, a left water branch pipe 72, a right water branch pipe 73, a left water spray head 74 and a right water spray head 75; the main water inlet pipe 71 for water inlet is installed on the workbench body 13 through a pipe clamp; a left water branch pipe 72 and a right water branch pipe 73 are respectively installed on both sides of the upper part of the main water inlet pipe 71, and the left water branch pipe 72 and the right water branch pipe 73 are connected to the main water inlet pipe 71; when installed, the lower part of the main water inlet pipe 71 is externally connected to a pressurized water tank; the left water spray head 74 is installed on the left water branch pipe 72 for water spraying operations on the left parts, and the right water spray head 75 is installed on the right water branch pipe 73 for water spraying operations on the right parts.
[0028] The installation and use process of the conveying quenching device for chain track parts of the utility model is as follows:
[0029] 1. Installation process:
[0030] First, the installer can install the workbench assembly 1. Specifically, the bottom support 11 can be set on the horizontal work ground; the vertical support 12 is fixedly installed on the upper part of the bottom support 11, and the workbench body 13 that supports the main material conveying mechanism 4 and the slave material conveying mechanism 5 is fixedly installed on the top of the vertical support 12. Then the driving mechanism 2 is installed. During installation, the bottom of the driving support 21 can be installed on the bottom support 11, and the driving motor 22 and the reducer 23 can be installed on the driving support 21. The power output end is connected to the power input end of the reducer 23; at the same time, the main output shaft 24 for rotating torque output is installed on the reducer 23, and the main driving wheel 44 is fixedly installed on the outer end of the main output shaft 24; then the main material conveying mechanism 4 and the sub-material conveying mechanism 5 are installed on the workbench body 13. Specifically, the carrier assembly 41 is first installed, and the bottom of the supporting foot 411 can be installed on the workbench body 13; the connecting screw 412 is installed on the supporting foot 411, and the lower part of the left support 414 is installed on the connecting screw The left side of 412 is locked by the locking nut group 413; the lower part of the right support 415 is installed on the right side of the connecting screw 412 and locked by the locking nut group 413; the rotating shaft support 43 is installed on the left support 414 and the right support 415 respectively; the support bearing is installed on the rotating shaft support 43, and the two sides of the rotating shaft 42 are installed on the support bearing; the driving wheel 44 is installed on the rotating shaft 42, and the conveyor belt 6 is installed on the driving wheel 44; the slave pulley 45 is installed at one end position of the rotating shaft 42, and the main pulley 25 is connected to the main belt 3 through the connecting belt 3 Connected to the pulley 45, the water spray mechanism 7 is finally installed. Specifically, the main water inlet pipe 71 for water inlet can be installed on the workbench body 13 through a pipe clamp; a left water branch pipe 72 and a right water branch pipe 73 are respectively installed on both sides of the upper part of the main water inlet pipe 71, and the left water branch pipe 72 and the right water branch pipe 73 are connected to the main water inlet pipe 71; the lower part of the main water inlet pipe 71 is connected to an external pressurized water tank; the left water spray head 74 is installed on the left water branch pipe 72, and the right water spray head 75 is installed on the right water branch pipe 73; at this point, the installation process of the utility model is completed;
[0031] 2. Usage process:
[0032] During specific work use, the operator can place the heated chain track segment parts on the conveyor belt 6 through the external manipulator, and at the same time, control the drive motor 22 in the drive mechanism 2 to start, and the drive motor 22 drives the reducer 23 to work. The reducer 23 drives the main pulley 25 to rotate through the main output shaft 24. At this time, the main pulley 25 can drive the slave pulley 45 in the main material conveying mechanism 4 to rotate through the connecting belt 3. The slave pulley 45 is fixedly connected to the end of the rotating shaft 42. At this time, driven by the slave pulley 45, the rotating shaft 42 rotates under the support of the support bearing and drives the driving wheel 44 thereon to rotate. At this time, the driving wheel 44 can drive the conveyor The belt 6 carries out the conveying operation of the track link parts; at the same time, the main water inlet pipe 71 in the water spray mechanism 7 takes in water, and the cooling water enters the left water branch pipe 72 and the right water branch pipe 73 through the main water inlet pipe 71, and flows out from the left water branch pipe 72 and the right water branch pipe 73 installed on the left water branch pipe 74 and the right water branch pipe 75 to perform immediate quenching treatment on the track link parts on the conveyor belt 6; in the specific production application process, the conveying quenching device for track link parts of the present invention can spray water quench the heated track link parts during the conveying process, reducing the work flow and workload of the personnel, and at the same time, ensuring the efficiency of the quenching operation of the track link parts. The above shows and describes the basic principles, main features and advantages of the present invention. Technicians in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have various changes and improvements, and these changes and improvements fall within the scope of the present invention to be protected.
Claims
1. A conveying quenching device for chain link parts, characterized in that: The invention comprises a workbench assembly (1), a driving mechanism (2), a connecting belt (3), a main material conveying mechanism (4), a sub-material conveying mechanism (5), a conveyor belt (6) and a water spraying mechanism (7); the driving mechanism (2) is installed in the frame of the workbench assembly (1); the main material conveying mechanism (4) and the sub-material conveying mechanism (5) are installed on the upper part of the workbench assembly (1), and the bottoms of the main material conveying mechanism (4) and the sub-material conveying mechanism (5) are fixedly connected to the upper part of the workbench assembly (1); the water spraying mechanism (7) is installed on the workbench assembly (1); the main material conveying mechanism (4) is connected to the sub-material conveying mechanism (5) through the conveyor belt (6); the driving mechanism (2) is connected to the power input end of the main material conveying mechanism (4) through the connecting belt (3).
2. A conveying quenching device for track link parts according to claim 1, characterized in that: The workbench assembly (1) includes a bottom support (11), a vertical support (12) and a workbench body (13). The vertical support (12) is installed on the upper part of the bottom support (11), and the vertical support (12) is fixedly connected to the bottom support (11); the workbench body (13) is fixedly installed on the top of the vertical support (12).
3. A conveying quenching device for track link parts according to claim 2, characterized in that: The driving mechanism (2) includes a driving support (21), a driving motor (22), a reducer (23), a main output shaft (24) and a main pulley (25); the bottom of the driving support (21) is installed on the bottom support (11), the driving motor (22) and the reducer (23) are installed on the driving support (21), the power output end of the driving motor (22) is connected to the power input end of the reducer (23), the main output shaft (24) for outputting the rotational torque is installed on the reducer (23), and the main pulley (25) is installed on the outer end of the main output shaft (24).
4. A conveying quenching device for track link parts according to claim 3, characterized in that: The main material conveying mechanism (4) and the slave material conveying mechanism (5) have the same structure, and both include a carrier assembly (41), a rotating shaft (42), a rotating shaft support (43), and a driving wheel (44); a rotating shaft support (43) is installed on the carrier assembly (41); a supporting bearing is installed on the rotating shaft support (43), and both sides of the rotating shaft (42) are installed on the supporting bearings; a driving wheel (44) is installed on the rotating shaft (42), and the conveyor belt (6) is arranged on the driving wheel (44) and is connected to the driving wheel (44).
5. A conveying quenching device for track link parts according to claim 4, characterized in that: A slave pulley (45) is installed at one end of the rotating shaft (42). The main pulley (25) is connected to the slave pulley (45) through a connecting belt (3) and drives the slave pulley (45) to rotate.
6. A conveying quenching device for track link parts according to claim 4, characterized in that: The support frame assembly (41) includes a supporting foot (411), a connecting screw (412), a locking nut group (413), a left support (414) and a right support (415); a connecting screw (412) is provided on the supporting foot (411), the lower part of the left support (414) is installed on the left side of the connecting screw (412) and is locked together with the connecting screw (412) through the locking nut group (413); the lower part of the right support (415) is installed on the right side of the connecting screw (412) and is locked together with the connecting screw (412) through the locking nut group (413).
7. A conveying quenching device for track link parts according to claim 1, characterized in that: The water spray mechanism (7) comprises a main water inlet pipe (71), a left water branch pipe (72), a right water branch pipe (73), a left water spray head (74) and a right water spray head (75); the main water inlet pipe (71) is mounted on the workbench body (13) through a pipe clamp; a left water branch pipe (72) and a right water branch pipe (73) are respectively mounted on both sides of the upper portion of the main water inlet pipe (71), and the left water branch pipe (72) and the right water branch pipe (73) are connected to the main water inlet pipe (71); the left water spray head (74) is mounted on the left water branch pipe (72), and the right water spray head (75) is mounted on the right water branch pipe (73).