Gear cutter coating, deoiling and soaking equipment
By designing gear tool coating oil removal and immersion equipment, the gear tool is automatically cleaned by using a rotating rod and a brush driven by a cleaning motor, which solves the problem of low oil removal efficiency in the existing technology and achieves an efficient cleaning effect.
Patent Information
- Application Number
- CN202422549320.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the prior art, it is impossible to effectively clean up when soaking gear tools, resulting in low oil removal efficiency.
A gear tool coating oil-removing and immersion equipment is designed, which includes cleaning components and fixing components. The gear tool is efficiently cleaned by a cleaning motor-driven rotating rod and a cleaning brush, and combined with a hydraulic system and a clamping unit to achieve automated operation.
It improves the oil removal efficiency of gear tools, ensures the quality of coating process, and extends the service life of the tools.
Smart Images

Figure CN223226185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool cleaning, in particular to a gear tool coating degreasing immersion device. Background Art
[0002] Gear tool coating is an advanced gear processing technology that deposits a thin film on the surface of the tool to improve its wear resistance, oxidation resistance and reduce the friction coefficient.
[0003] Gear tool coating degreasing immersion equipment is a device used to remove impurities such as oil, rust, etc. on the surface of gear tools. It usually adopts immersion cleaning method. Through heating and chemical cleaning agents, it effectively removes attachments on the tool surface, ensures the quality of the coating process, and extends the service life of the tool.
[0004] However, in the prior art, the gear cutter cannot be effectively cleaned when it is immersed, resulting in low degreasing efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a gear tool coating degreasing immersion device, which aims to solve the technical problem in the prior art that the gear tool cannot be effectively cleaned when immersed, resulting in low degreasing efficiency.
[0006] To achieve the above-mentioned purpose, the present invention adopts a gear tool coating and degreasing immersion device, which includes a base and an immersion tank, wherein the immersion tank is fixedly connected to the base and is located above the base;
[0007] It also includes a cleaning assembly, which includes a drain pipe, a drain cover, a placement plate, a cleaning motor, a cleaning component and a fixing component. The drain pipe is fixedly connected to the immersion tank and is located on the outside of the immersion tank. The drain cover is detachably connected to the drain pipe and is located at one end of the drain pipe. The placement plate is fixedly connected to the immersion tank and is located on the outside of the immersion tank. The cleaning motor is fixedly connected to the placement plate and is located above the placement plate. The cleaning component is arranged inside the immersion tank, and the fixing component is arranged above the immersion tank.
[0008] In which, the cleaning component includes a first rotating rod, a first cleaning brush, a second rotating rod, a second cleaning brush and a transmission unit, the first rotating rod is fixedly connected to the output end of the cleaning motor and is located inside the soaking pool, the first cleaning brush is fixedly connected to the first rotating rod and wraps the first rotating rod, the second rotating rod is rotatably connected to the soaking pool and is located inside the soaking pool, the second cleaning brush is fixedly connected to the second rotating rod and wraps the second rotating rod, and the transmission unit is arranged on the outside of the soaking pool.
[0009] In which, the transmission unit includes a first connecting rod, a belt and a second connecting rod, the first connecting rod is fixedly connected to the first rotating rod and is located at an end of the first rotating rod away from the output end of the cleaning motor, the second connecting rod is fixedly connected to the second rotating rod and is located at one end of the second rotating rod, the belt is rotatably connected to the first connecting rod and wraps the first rotating rod and the second connecting rod.
[0010] In which, the fixed component includes a fixed frame, a hydraulic cylinder, a movable frame, a fixed motor, a screw, a guide rod and two clamping units, the fixed frame is fixedly connected to the immersion tank and is located above the immersion tank, the hydraulic cylinder is fixedly connected to the fixed frame and is located above the fixed frame, the movable frame is fixedly connected to the output end of the hydraulic cylinder and is located below the fixed frame, the fixed motor is fixedly connected to the movable frame and is located on one side of the movable frame, the screw is fixedly connected to the output end of the fixed motor and is located on the inner side of the movable frame, and the threads at both ends of the screw have opposite rotation directions, the guide rod is fixedly connected to the movable frame and is located on the inner side of the movable frame, and the two clamping units are both arranged on the inner side of the movable frame.
[0011] Wherein, each of the clamping units includes a clamping plate and a rotating member, the clamping plate is threadedly connected to the screw and wraps the screw and the guide rod, and the clamping plate is slidingly connected to the guide rod, and the rotating member is rotationally connected to the clamping plate and is located on the inner side of the clamping plate.
[0012] The utility model relates to a gear tool coating, degreasing and immersion device. The drain cover is opened to discharge the liquid in the immersion pool through the drain pipe, which is convenient for replacing the immersion liquid. The placement plate fixes the position of the cleaning motor. Controlling the cleaning motor can efficiently clean the gear tool fixed on the fixed component through the cleaning component, thereby improving the degreasing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0014] Figure 1 It is a structural schematic diagram of the gear cutter coating degreasing immersion equipment of the present invention.
[0015] Figure 2It is a front view of the gear cutter coating, degreasing and immersion device of the present invention.
[0016] Figure 3 It is a rear view of the gear cutter coating, degreasing and immersion device of the present invention.
[0017] Figure 4 It is a top view of the gear cutter coating, degreasing and immersion equipment of the present invention.
[0018] Figure 5 This utility model Figure 1 A magnified view of the local structure at point A.
[0019] Figure 6 This utility model Figure 2 BB line structural cross-sectional view.
[0020] 101-base, 102-immersion tank, 103-drain pipe, 104-drain cover, 105-placement plate, 106-cleaning motor, 107-first rotating rod, 108-first cleaning brush, 109-second rotating rod, 110-second cleaning brush, 111-first connecting rod, 112-belt, 113-second connecting rod, 114-fixed frame, 115-hydraulic cylinder, 116-movable frame, 117-fixed motor, 118-screw, 119-guide rod, 120-clamping plate, 121-rotating part. DETAILED DESCRIPTION
[0021] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0022] See also Figures 1 to 6 ,in Figure 1 This is a structural diagram of the gear tool coating, degreasing and immersion equipment of the utility model. Figure 2 This is the front view of the gear cutter coating degreasing immersion equipment of the utility model. Figure 3 This is the rear view of the gear cutter coating, degreasing and immersion equipment of the utility model. Figure 4 This is a top view of the gear tool coating, degreasing and immersion equipment of the utility model. Figure 5 This utility model Figure 1 A magnified view of the local structure at point A. Figure 6 This utility model Figure 2 BB line structural cross-sectional view.
[0023] The utility model provides a gear tool coating degreasing immersion device, comprising a base 101 and a immersion tank 102, wherein the immersion tank 102 is fixedly connected to the base 101 and is located above the base 101;
[0024] It also includes a cleaning component, which includes a drain pipe 103, a drain cover 104, a placement plate 105, a cleaning motor 106, a cleaning component and a fixing component. The drain pipe 103 is fixedly connected to the immersion tank 102 and is located on the outside of the immersion tank 102. The drain cover 104 is detachably connected to the drain pipe 103 and is located at one end of the drain pipe 103. The placement plate 105 is fixedly connected to the immersion tank 102 and is located on the outside of the immersion tank 102. The cleaning motor 106 is fixedly connected to the placement plate 105 and is located above the placement plate 105. The cleaning component is arranged inside the immersion tank 102, and the fixing component is arranged above the immersion tank 102.
[0025] In this embodiment, the drain cover 104 is opened to drain the liquid in the immersion tank 102 through the drain pipe 103, which is convenient for replacing the immersion liquid. The placement plate 105 fixes the position of the cleaning motor 106. Controlling the cleaning motor 106 can efficiently clean the gear tool fixed on the fixed component through the cleaning component, thereby improving the degreasing efficiency.
[0026] Furthermore, the cleaning component includes a first rotating rod 107, a first cleaning brush 108, a second rotating rod 109, a second cleaning brush 110 and a transmission unit, the first rotating rod 107 is fixedly connected to the output end of the cleaning motor 106, and is located inside the soaking pool 102, the first cleaning brush 108 is fixedly connected to the first rotating rod 107 and wraps the first rotating rod 107, the second rotating rod 109 is rotationally connected to the soaking pool 102, and is located inside the soaking pool 102, the second cleaning brush 110 is fixedly connected to the second rotating rod 109 and wraps the second rotating rod 109, and the transmission unit is arranged on the outside of the soaking pool 102.
[0027] In this embodiment, controlling the cleaning motor 106 can drive the first rotating rod 107 to rotate, so that the first cleaning brush 108 rotates to clean the gear tool. The transmission unit can drive the second rotating rod 109 to rotate, so that the second cleaning brush 110 rotates to clean the gear, thereby increasing the cleaning efficiency.
[0028] Furthermore, the transmission unit includes a first connecting rod 111, a belt 112 and a second connecting rod 113. The first connecting rod 111 is fixedly connected to the first rotating rod 107 and is located at an end of the first rotating rod 107 away from the output end of the cleaning motor 106. The second connecting rod 113 is fixedly connected to the second rotating rod 109 and is located at one end of the second rotating rod 109. The belt 112 is rotatably connected to the first connecting rod 111 and wraps the first rotating rod 107 and the second connecting rod 113.
[0029] In this embodiment, when the first rotating rod 107 rotates, it drives the first connecting rod 111 to rotate, and the belt 112 can drive the second connecting rod 113 to rotate, so that the second connecting rod 113 drives the second rotating rod 109 to rotate.
[0030] Furthermore, the fixing component includes a fixed frame 114, a hydraulic cylinder 115, a mobile frame 116, a fixed motor 117, a screw 118, a guide rod 119 and two clamping units. The fixed frame 114 is fixedly connected to the immersion pool 102 and is located above the immersion pool 102. The hydraulic cylinder 115 is fixedly connected to the fixed frame 114 and is located above the fixed frame 114. The mobile frame 116 is fixedly connected to the output end of the hydraulic cylinder 115 and is located above the immersion pool 102. Below the fixed frame 114, the fixed motor 117 is fixedly connected to the mobile frame 116 and is located on one side of the mobile frame 116. The screw 118 is fixedly connected to the output end of the fixed motor 117 and is located on the inner side of the mobile frame 116, and the threads at both ends of the screw 118 have opposite rotation directions. The guide rod 119 is fixedly connected to the mobile frame 116 and is located on the inner side of the mobile frame 116. The two clamping units are both arranged on the inner side of the mobile frame 116.
[0031] In this embodiment, controlling the hydraulic cylinder 115 can drive the movable frame 116 to move up and down, and can drive the fixed gear tool below to move between the first cleaning brush 108 and the second cleaning brush 110. Controlling the fixed motor 117 can drive the screw 118 to rotate. When the screw 118 rotates, with the assistance of the guide rod 119, it can drive the two clamping units to move toward each other to fix the gear tool.
[0032] Furthermore, each of the clamping units includes a clamping plate 120 and a rotating member 121, the clamping plate 120 is threadedly connected to the screw 118 and wraps the screw 118 and the guide rod 119, and the clamping plate 120 is slidingly connected to the guide rod 119, and the rotating member 121 is rotationally connected to the clamping plate 120 and is located on the inner side of the clamping plate 120.
[0033] In this embodiment, when the screw 118 rotates, it will drive the clamping plate 120 to move, and the clamping plate 120 will drive the rotating member 121 to clamp and fix the gear tool. At the same time, the rotating member 121 enables the gear tool to rotate, making it convenient for the first cleaning brush 108 and the second cleaning brush 110 to clean the gear tool.
[0034] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made in accordance with the claims of the present invention are still within the scope of the utility model.
Claims
1. A gear tool coating and degreasing immersion device, comprising a base and an immersion tank, wherein the immersion tank is fixedly connected to the base and located above the base, characterized in that: It also includes a cleaning assembly, which includes a drain pipe, a drain cover, a placement plate, a cleaning motor, a cleaning component and a fixing component. The drain pipe is fixedly connected to the immersion tank and is located on the outside of the immersion tank. The drain cover is detachably connected to the drain pipe and is located at one end of the drain pipe. The placement plate is fixedly connected to the immersion tank and is located on the outside of the immersion tank. The cleaning motor is fixedly connected to the placement plate and is located above the placement plate. The cleaning component is arranged inside the immersion tank, and the fixing component is arranged above the immersion tank.
2. The gear tool coating degreasing immersion equipment according to claim 1, characterized in that: The cleaning component includes a first rotating rod, a first cleaning brush, a second rotating rod, a second cleaning brush and a transmission unit. The first rotating rod is fixedly connected to the output end of the cleaning motor and is located inside the soaking tank. The first cleaning brush is fixedly connected to the first rotating rod and wraps the first rotating rod. The second rotating rod is rotatably connected to the soaking tank and is located inside the soaking tank. The second cleaning brush is fixedly connected to the second rotating rod and wraps the second rotating rod. The transmission unit is arranged on the outside of the soaking tank.
3. The gear tool coating degreasing immersion equipment according to claim 2, characterized in that: The transmission unit includes a first connecting rod, a belt and a second connecting rod. The first connecting rod is fixedly connected to the first rotating rod and is located at an end of the first rotating rod away from the output end of the cleaning motor. The second connecting rod is fixedly connected to the second rotating rod and is located at one end of the second rotating rod. The belt is rotatably connected to the first connecting rod and wraps the first rotating rod and the second connecting rod.
4. The gear tool coating degreasing immersion equipment according to claim 1, characterized in that: The fixing component includes a fixed frame, a hydraulic cylinder, a movable frame, a fixed motor, a screw, a guide rod and two clamping units. The fixed frame is fixedly connected to the immersion tank and is located above the immersion tank. The hydraulic cylinder is fixedly connected to the fixed frame and is located above the fixed frame. The movable frame is fixedly connected to the output end of the hydraulic cylinder and is located below the fixed frame. The fixed motor is fixedly connected to the movable frame and is located on one side of the movable frame. The screw is fixedly connected to the output end of the fixed motor and is located on the inner side of the movable frame, and the threads at both ends of the screw have opposite rotation directions. The guide rod is fixedly connected to the movable frame and is located on the inner side of the movable frame. The two clamping units are both arranged on the inner side of the movable frame.
5. The gear tool coating degreasing immersion equipment according to claim 4, characterized in that: Each of the clamping units includes a clamping plate and a rotating member, the clamping plate is threadedly connected to the screw and wraps the screw and the guide rod, and the clamping plate is slidingly connected to the guide rod, and the rotating member is rotationally connected to the clamping plate and is located on the inner side of the clamping plate.