Transportation device for papermaking
By designing a transportation device with detection and separation functions on the paper production line, the problems of low paper conveying efficiency and poor stability in the prior art are solved, and effective separation of defective products and improvement of paper quality are achieved.
Patent Information
- Application Number
- CN202422567568.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing paper conveying technology is inefficient and poorly stable on high-speed production lines, making it difficult to adapt to the rapidly changing production rhythm, and the lack of testing steps leads to the inability to separate defective products, affecting paper quality and production capacity.
A paper-making transportation device including a support frame, a conveying assembly, a detector and a separation assembly is designed to transport paper by a motor drive the transport belt, and detect defective products using a detector during transportation, and separate defective products from qualified products using air nozzles and airflow separation components.
It improves the quality and transportation efficiency of finished paper products, ensures stable transportation and separation of paper, avoids the inclusion of defective products, and improves the overall efficiency and product quality of the production line.
Smart Images

Figure CN223226398U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of papermaking transportation, in particular to a papermaking transportation device. Background Art
[0002] At present, in the papermaking industry, paper transportation is one of the important links in the production process. Traditional conveyors mostly adopt belt or chain structures, and realize continuous paper transportation through motor drive. However, these traditional conveyors have problems such as low efficiency and poor stability in actual use, especially their performance on high-speed production lines is not satisfactory, which seriously affects the production capacity and quality control of the entire production line. In order to improve the efficiency and stability of paper transportation, the industry has adopted several different improvement measures. Among them, the more common ones are: (1) increasing the friction coefficient of the conveyor belt to reduce the phenomenon of paper sliding; (2) improving the power distribution of the drive system to ensure the synchronization between each roller; (3) adding a guide device to help the paper enter the next process more smoothly. Although these methods have improved the transportation performance to a certain extent, they still cannot fully meet the needs of modern high-speed production lines. (4) In some cases, air flotation conveying technology is also used to reduce the contact between the paper and the conveying surface, thereby reducing the risk of wear and damage. However, this method is expensive and relatively complex to maintain. In summary, although the existing paper transportation technology has undergone a series of improvements, it still has many shortcomings when facing the high-precision and high-speed modern papermaking needs. The main problems were: low efficiency, difficulty adapting to the rapidly changing production pace; poor stability, which easily led to paper shifting and accumulation; difficult maintenance, which increased the company's operating costs; and the lack of inspection steps during the conveying process, resulting in defective paper and an inability to remove the defective paper. Utility Model Content
[0003] The purpose of the utility model is to solve the above-mentioned technical problems and provide a papermaking transportation device, which can detect paper and separate defective paper during transportation to improve the quality.
[0004] In view of this, the present invention provides a conveyor for papermaking, including a support frame, and also including a first conveying component, the first conveying component is arranged on the support frame; a first motor, the first motor is fixedly arranged on the support frame; a first conveyor belt, the first conveyor belt is connected to the first motor; a detector, the detector is arranged directly above the conveyor belt; and a separation component, the separation component is arranged on the support frame away from the conveying component.
[0005] In this technical solution, the first conveyor assembly delivers paper to a conveyor belt, which is driven by a first motor to rotate and transport the paper. A detector inspects the paper and then controls a separation assembly to screen the paper. This process detects and separates defective paper during paper conveyance, improving the quality of the finished paper.
[0006] In the above technical solution, further, the output end of the first motor is coaxially connected to a first conveying roller, the first conveying roller is rotatably arranged in a mounting frame, the first transport roller is connected to a second transport roller through a first conveyor belt output, the second transport roller is rotatably arranged in a support frame away from the side of the first transport roller, a first mounting frame is fixedly arranged on the support frame, and a detector is fixedly arranged on the first mounting frame.
[0007] In this technical solution, a first motor drives a first conveyor belt via first and second conveyor rollers. While the first conveyor belt is transporting paper, a detector inspects the paper to identify defective paper and improve the quality of the finished paper. The detector is well-known and will not be described in detail.
[0008] In the above technical solution, further, the first conveying assembly includes a second mounting frame, the second mounting frame is symmetrically arranged inside the support frame, a first slide rod is fixedly arranged inside the second mounting frame, a carrier plate is slidably arranged on the first slide rod, the carrier plate output is connected to a lifting unit, the lifting unit moves the carrier plate up and down on the slide rod, and a paper feeding unit is fixedly arranged on the second mounting frame, and the paper feeding unit transports the single sheets of paper stacked on the carrier plate to the conveyor belt.
[0009] In this technical solution, the paper stack is placed on the loading plate. The paper feeding unit transports the paper at the top of the stack one by one, and the lifting unit raises the paper stack on the loading plate. This prevents the height of the paper stack from decreasing as the number of papers on the stack decreases, preventing the paper feeding unit from being unable to operate. This improves work efficiency.
[0010] In the above technical solution, further, the lifting unit includes a first screw, the first screw is threadedly connected to one side of the carrier, and the other side of the carrier is threadedly connected to the second screw, one end of the first screw is rotatably set on the second mounting frame, and the other end passes through the second mounting frame and is coaxially connected to the first gear, one end of the second screw is rotatably set on the second mounting frame, and the other end passes through the second mounting frame and is coaxially connected to the second gear, the first gear is connected to the second gear through the first chain output, the first gear is coaxially fixed with a second motor, and the second motor is fixed on the support frame.
[0011] In this technical solution, the second motor drives the first gear to rotate, and the first gear drives the second gear to rotate through the first sprocket. The first gear and the second gear rotate in the same direction, so that the first screw and the second screw act on the carrier at the same time. The carrier can not only move up and down, but also have uniform force on both sides to avoid falling during transportation.
[0012] In the above technical solution, further, the paper feeding unit includes an air guide cover, the air guide cover is fixed on the top of the second mounting bracket, a first exhaust fan is fixedly arranged inside the air guide cover, an air suction nozzle is arranged at the bottom of the first exhaust fan, and a friction output wheel is arranged on one side of the first exhaust fan, the friction output wheel, the friction output wheel is coaxially fixed on the first rotating roller, the friction output wheel is linearly arranged on the first rotating roller along the length direction of the first rotating roller, the first rotating roller is rotatably arranged on the inner wall of the air guide cover, the first rotating roller output is connected to the third motor, and the third motor is fixed on the top of the air guide cover.
[0013] In this technical solution, the first exhaust fan uses a suction nozzle to attract paper to the bottom of the shroud, separating the paper from the paper below it and preventing multiple sheets from being transported together. The third motor drives the friction output wheel via the first rotating roller to rotate, and the friction output wheel transports the paper through the friction force of the wheel surface. The shroud prevents the first exhaust fan from reducing the influence of external airflow when operating through the suction nozzle.
[0014] In the above technical solution, further, the separation component includes an L-shaped mounting frame, the L-shaped mounting frame is fixedly arranged on the support frame, the top of the L-shaped mounting frame is provided with a first air nozzle opening downward, the bottom of the L-shaped mounting frame is provided with a second air nozzle opening upward, a first driven roller is rotatably arranged inside the L-shaped mounting frame, a first guide plate is fixedly arranged on the side of the L-shaped mounting frame away from the first conveyor belt, the first guide plate is connected to the second conveying component, and the second conveying component separately transports the defective paper separated from the qualified paper.
[0015] In the above technical solution, further, the second transport component includes a fourth motor, the fourth motor is fixedly arranged on the support frame, the output of the fourth motor is connected to the second transport belt, the first transport belt is arranged on the top of the support frame, and the third transport belt is arranged below the second transport belt. The third transport belt is arranged on the support frame corresponding to the first guide plate, the output of the third transport belt is connected to the fifth motor, and the fifth motor is fixedly arranged on the support frame.
[0016] In this technical solution, if qualified paper passes inspection and one side of the paper contacts the first driven roller, the first air nozzle activates suction and the second air nozzle activates air discharge, causing the paper to move upward a certain distance, preventing it from entering the first guide plate and landing on the second conveyor belt. If defective paper is present, the first air nozzle activates air discharge and the second air nozzle activates suction, causing it to move downward, enter the first guide plate, and land on the third conveyor belt. This separate transport of paper improves transportation efficiency and paper product quality.
[0017] The beneficial effects of the utility model are:
[0018] 1. By setting up a lifting unit, the loading plate can not only move up and down, but also bear the force evenly on both sides to avoid falling during transportation.
[0019] 2. By setting up a paper feeding unit, multiple sheets of paper are prevented from overlapping and being transported together. The third motor drives the friction output wheel to rotate through the first rotating roller, and the friction output wheel transports the paper through the friction force of the wheel surface.
[0020] 3. By setting the first air nozzle and the second air nozzle, the paper is transported separately, which improves the transportation efficiency and also improves the quality of paper products. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural diagram of the utility model;
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure;
[0023] Figure 3 yes Figure 2 Enlarged view of point A in the middle;
[0024] Figure 4 is a schematic structural diagram of the first transport component;
[0025] Figure 5 It is a schematic diagram of the separation component structure;
[0026] Figure 6 yes Figure 5 Enlarged schematic diagram of point B in the middle.
[0027] The marks in the figure are:
[0028] 1. Support frame; 2. First conveying component; 3. Separation component; 4. First motor; 5. Detector; 6. First conveyor belt; 7. First mounting frame; 8. Third motor; 9. Air deflector; 10. Exhaust fan; 11. Loading plate; 12. First slide bar; 13. First screw; 14. Second mounting frame; 15. Second motor; 16. First chain; 17. First conveyor roller; 18. Second conveyor roller; 19. Suction nozzle; 20. First rotating roller; 21. Friction output wheel; 22. First gear; 23. Second screw; 24. Second gear; 25. L-shaped mounting frame; 26. Fourth motor; 27. Fifth motor; 28. Air deflector; 29. First air nozzle; 30. Second air nozzle; 31. Second conveyor belt; 32. Third conveyor belt; 33. First driven roller. DETAILED DESCRIPTION
[0029] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.
[0030] In the description of this application, it should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0031] It should be noted that the terms "first," "second," etc. in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and that the objects distinguished by "first," "second," etc. are generally of the same type, and do not limit the number of objects. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.
[0032] It should be noted that, in the description of this application, the directions or positional relationships indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional terms do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of this application; the directional terms "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0033] It should be noted that, in the present application, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0034] Example 1:
[0035] This embodiment provides a papermaking transport device that detects paper and separates defective paper during transport, thereby improving quality.
[0036] In view of this, the utility model provides a papermaking conveyor, such as Figure 1 As shown, the paper conveyor comprises a support frame 1, a first conveying assembly 2, which is mounted on the support frame 1; a first motor 4, which is fixedly mounted on the support frame 1; a first conveyor belt 6, which is connected to the first motor 4; a detector 5, which is mounted directly above the conveyor belt; and a separation assembly 3, which is mounted on the support frame 1 on the side away from the conveyor assembly. The first conveyor assembly 2 conveys paper onto the conveyor belt, which rotates driven by the first motor 4. The first conveyor belt 6 transports the paper, and the detector 5 detects the paper and then controls the separation assembly 3 to screen the paper. During the paper conveying process, defective paper is detected and separated, thereby improving the quality of the finished paper.
[0037] like Figure 2 As shown, the output end of the first motor 4 is coaxially connected to a first conveyor roller, which is rotatably mounted within a mounting frame. The first conveyor roller 17 is connected to a second conveyor roller 18 via a first conveyor belt 6. The second conveyor roller 18 is rotatably mounted within a support frame 1, away from the first conveyor roller 17. A first mounting frame 7 is fixedly mounted on the support frame 1, and a detector 5 is fixedly mounted on the first mounting frame. The first motor 4 drives the first conveyor belt 6 to rotate via the first and second conveyor rollers. As the first conveyor belt 6 transports paper, the detector 5 inspects the paper to identify defective paper and improve the quality of the finished paper. The detector 5 is well-known and will not be described in detail.
[0038] like Figure 2 As shown, the first conveying assembly 2 includes a second mounting frame 14, which is symmetrically arranged inside the support frame 1. A first slide bar 12 is fixedly arranged inside the second mounting frame, and a carrier plate 11 is slidably arranged on the first slide bar 12. The output of the carrier plate 11 is connected to a lifting unit, and the lifting unit moves the carrier plate 11 up and down on the slide bar. A paper feeding unit is fixedly arranged on the second mounting frame 14, and the paper feeding unit transports the single sheets of paper stacked on the carrier plate 11 to the conveyor belt. The paper stack is placed on the carrier plate 11, and the paper feeding unit transports the paper at the top of the paper stack one by one. The lifting unit raises the paper stack on the carrier plate 11 to avoid the height of the paper stack itself decreasing when the paper on the paper stack decreases, and the paper feeding unit cannot work. This improves work efficiency.
[0039] like Figure 4 As shown, the lifting unit includes a first screw 13, which is threadedly connected to one side of the carrier 11. The other side of the carrier 11 is threadedly connected to a second screw 23. One end of the first screw 13 is rotatably mounted on the second mounting bracket 14, and the other end passes through the second mounting bracket 14 and is coaxially connected to a first gear 22. One end of the second screw 23 is rotatably mounted on the second mounting bracket 14, and the other end passes through the second mounting bracket 14 and is coaxially connected to a second gear 24. The first gear 22 is connected to the second gear 24 via a first chain 16. The first gear 22 is coaxially fixed with a second motor 15, which is fixed to the support frame 1. The second motor 15 drives the first gear 22 to rotate, and the first gear 22 drives the second gear 24 to rotate via a first sprocket. The first gear 22 and the second gear 24 rotate in the same direction, so that the first screw 13 and the second screw 23 act on the carrier 11 simultaneously. The carrier 11 can not only move up and down, but also has a uniform force on both sides, preventing it from falling during transportation.
[0040] like Figure 3As shown, the paper feeding unit includes a shroud 9, which is fixed to the top of the second mounting frame 14. A first exhaust fan 10 is fixedly installed inside the shroud 9. An air suction nozzle 19 is installed at the bottom of the first exhaust fan 10. A friction output wheel 21 is installed on one side of the first exhaust fan 10. The friction output wheel 21 is coaxially fixed to the first rotating roller 20. The friction output wheel 21 is linearly arranged on the first rotating roller 20 along the length direction of the first rotating roller 20. The first rotating roller 20 is rotatably installed on the inner wall of the shroud 9. The output of the first rotating roller 20 is connected to the third motor 8, which is fixed to the top of the shroud 9. The first exhaust fan 10 absorbs the paper at the bottom of the shroud 9 through the air suction nozzle 19, separates the paper from the paper below it, and prevents multiple sheets of paper from overlapping and being transported together. The third motor 8 drives the friction output wheel 21 to rotate through the first rotating roller 20. The friction output wheel 21 transports the paper through the friction force of the wheel surface. The air guide cover 9 prevents the first exhaust fan 10 from being affected by external airflow when the first exhaust fan 10 operates through the air suction nozzle 19 .
[0041] Example 2:
[0042] This embodiment provides a papermaking transport device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0043] like Figure 6 As shown, the separation component 3 includes an L-shaped mounting frame 25, which is fixedly arranged on the support frame 1. The top of the L-shaped mounting frame 25 is provided with a first air nozzle 29 with an opening downward, and the bottom of the L-shaped mounting frame 25 is provided with a second air nozzle 30 with an opening upward. A first driven roller 33 is rotatably arranged inside the L-shaped mounting frame 25, and a first guide plate is fixedly arranged on the side of the L-shaped mounting frame 25 away from the first conveyor belt 6. The first guide plate is connected to the second conveyor component, and the second conveyor component separately transports the defective paper separated from the qualified paper.
[0044] like Figure 5As shown, the second transport assembly includes a fourth motor 26, which is fixed to the support frame 1. The output of the fourth motor 26 is connected to a second transport belt 31. The first transport belt 6 is mounted on the top of the support frame 1. A third transport belt 32 is mounted below the second transport belt 31. The third transport belt 32 is mounted on the support frame 1 corresponding to the first guide plate 28. The output of the third transport belt 32 is connected to a fifth motor 27, which is fixed to the support frame 1. After the paper passes inspection, if the paper passes the inspection, as soon as one side of the paper contacts the first driven roller 33, the first air nozzle 29 activates suction and the second air nozzle 30 activates air discharge, causing the paper to move upward a certain distance to prevent it from entering the first guide plate, and the paper then lands on the second transport belt 31. If the paper is defective, as soon as one side of the paper contacts the first driven roller 33, the first air nozzle 29 activates air discharge and the second air nozzle 30 activates suction, causing the paper to move downward to enter the first guide plate, and then land on the third transport belt 32. This separate transport of paper improves transportation efficiency and paper product quality.
[0045] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.
Claims
1. A papermaking transport device, comprising a support frame (1), characterized in that , also includes: A first conveying assembly (2), the first conveying assembly (2) being arranged on the support frame (1); A first motor (4), the first motor (4) being fixedly mounted on the support frame (1); a first conveyor belt (6), the first conveyor belt (6) being connected to the first motor (4); A detector (5), wherein the detector (5) is arranged directly above the conveyor belt; A separation component (3), wherein the separation component (3) is arranged on the support frame (1) at a side away from the conveying component.
2. A papermaking transport device according to claim 1, characterized in that: The output end of the first motor (4) is coaxially connected to a first transport roller (17), the first transport roller (17) is rotatably arranged in a mounting frame, the first transport roller (17) is output-connected to a second transport roller (18) via a first transport belt (6), the second transport roller (18) is rotatably arranged in a support frame (1) away from a side of the first transport roller (17), the support frame (1) is fixedly provided with a first mounting frame (7), and the first mounting frame is fixedly provided with a detector (5).
3. A papermaking transport device according to claim 1, characterized in that: The first conveying assembly (2) includes a second mounting frame (14), the second mounting frame (14) is symmetrically arranged inside the support frame (1), a first slide bar (12) is fixedly arranged inside the second mounting frame, a carrier plate (11) is slidably arranged on the first slide bar (12), the output of the carrier plate (11) is connected to a lifting unit, the lifting unit moves the carrier plate (11) up and down on the slide bar, and a paper feeding unit is fixedly arranged on the second mounting frame (14), and the paper feeding unit transports single sheets of paper stacked on the carrier plate (11) to the conveyor belt.
4. A papermaking transport device according to claim 3, characterized in that: The lifting unit comprises a first screw (13), the first screw (13) being threadedly connected to one side of the carrier plate (11), the other side of the carrier plate (11) being threadedly connected to a second screw (23), one end of the first screw (13) being rotatably arranged on a second mounting frame (14), the other end of which passes through the second mounting frame (14) and is coaxially connected to a first gear (22), one end of the second screw (23) being rotatably arranged on the second mounting frame (14), the other end of which passes through the second mounting frame (14) and is coaxially connected to a second gear (24), the first gear (22) being output-connected to the second gear (24) via a first chain (16), the first gear (22) being coaxially fixedly provided with a second motor (15), and the second motor (15) being fixed on the support frame (1).
5. A papermaking transport device according to claim 3, characterized in that: The paper feeding unit includes a guide cover (9), the guide cover (9) is fixed on the top of the second mounting frame (14), a first exhaust fan (10) is fixedly arranged inside the guide cover (9), a suction nozzle (19) is arranged at the bottom of the first exhaust fan (10), a friction output wheel (21) is arranged on one side of the first exhaust fan (10), the friction output wheel (21) is coaxially fixed on the first rotating roller (20), the friction output wheel (21) is linearly arranged on the first rotating roller (20) along the length direction of the first rotating roller (20), the first rotating roller (20) is rotatably arranged on the inner wall of the guide cover (9), the output of the first rotating roller (20) is connected to the third motor (8), and the third motor (8) is fixedly arranged on the top of the guide cover (9).
6. A papermaking transport device according to claim 1, characterized in that: The separation component (3) includes an L-shaped mounting frame (25), the L-shaped mounting frame (25) is fixedly mounted on the support frame (1), a first air nozzle (29) with an opening facing downward is provided on the top of the L-shaped mounting frame (25), a second air nozzle (30) with an opening facing upward is provided on the bottom of the L-shaped mounting frame (25), a first driven roller (33) is rotatably provided inside the L-shaped mounting frame (25), a first guide plate is fixedly provided on the side of the L-shaped mounting frame (25) away from the first conveyor belt (6), the first guide plate is connected to the second conveyor component, and the second conveyor component separately transports the defective paper separated from the qualified paper.
7. A papermaking transport device according to claim 6, characterized in that: The second transport component includes a fourth motor (26), the fourth motor (26) is fixedly arranged on the support frame (1), the output of the fourth motor (26) is connected to the second transport belt (31), the first transport belt (6) is arranged on the top of the support frame (1), a third transport belt (32) is arranged below the second transport belt (31), the third transport belt (32) is arranged on the support frame (1) corresponding to the first guide plate (28), the output of the third transport belt (32) is connected to the fifth motor (27), and the fifth motor (27) is fixedly arranged on the support frame (1).