All-welded Y-shaped filter ball valve

The fully welded Y-type filter ball valve integrates the ball valve with the Y-type filter, which solves the problem of long construction time, and realizes convenient installation and filtering functions while increasing the inner diameter of the ball valve.

CN223227890UActive Publication Date: 2025-08-15中石向荣阀门制造有限公司
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Patent Information

Application Number
CN202422220977.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-15
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing ball valves and Y-shaped filters have a long construction time during pipeline construction, and traditional mold processing is not suitable for integration.

Method used

The ball valve is combined with the Y-shaped filter using a fully welded structure and is made of integrated welding of carbon steel, including the pipe section, valve cavity and ball valve body. The sealing fit is achieved through the sealing ring and the sealing ring, and the filter mesh can be detached.

Benefits of technology

The construction and installation time is shortened, the filtering function is ensured, and the inner diameter of the ball valve is increased without affecting the flow rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an all-welded Y-shaped filtering ball valve, and belongs to the technical field of valves. Comprising a ball valve and a Y-shaped filter, the ball valve comprises a first pipe section, a second pipe section and a valve cavity. A spherical valve body is arranged in the valve cavity; one end of the first pipe section and one end of the second pipe section extend into the valve cavity, and the spherical valve body is matched with the inner side end faces of the first pipe section and the second pipe section. The first pipe section and the second pipe section are connected with the valve cavity in a welded and sealed mode. And the other end of the pipe section II is welded and hermetically connected with the shell of the Y-shaped filter. According to the utility model, the ball valve and the Y-shaped filter are made of carbon steel materials and are integrally welded, so that the processing time is shortened, the function of the Y-shaped filter is ensured, and meanwhile, the inner diameter of the ball valve part is increased. And meanwhile, the ball valve and the Y-shaped filter are integrated, so that the construction time is saved on the premise of not influencing the flow.
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Description

Technical Field

[0001] The utility model relates to a fully welded Y-type filtering ball valve, belonging to the technical field of valves. Background Art

[0002] A ball valve is a valve device used to control the flow of fluids in a pipeline and is widely used in pipelines. It consists of a valve body and a housing. A Y-type strainer is installed in pipelines to filter impurities. The Y-type strainer's housing is divided into two chambers by a partition plate. The partition plate is provided with a fluid passageway, and a filter chamber is located in the corresponding fluid passageway. The filter chamber houses a filter screen. The filter screen edge of the Y-type strainer can be disassembled, cleaned, and replaced, making it a common feature in pipelines. The ball valve and Y-type strainer are used together in pipelines. During pipeline construction, both need to be installed separately, which takes a long time. Integrating the two could shorten installation time. However, due to the large number of raw pipe sections involved, traditional mold processing is not suitable. Utility Model Content

[0003] The purpose of the utility model is to provide a fully welded Y-type filter ball valve, which combines the ball valve and the Y-type filter through a fully welded structure, thereby solving the above technical problems.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] The fully welded Y-type filter ball valve comprises a ball valve and a Y-type filter; the ball valve comprises pipe section 1, pipe section 2 and a valve cavity; a spherical valve body is arranged in the valve cavity; one end of pipe section 1 and pipe section 2 extends into the valve cavity, and the spherical valve body cooperates with the inner end faces of pipe section 1 and pipe section 2; pipe section 1 and pipe section 2 are welded and sealed to the valve cavity; the other end of pipe section 2 is welded and sealed to the housing of the Y-type filter.

[0006] A further improvement of the technical solution of the present utility model is as follows: a liquid separator is fixedly arranged inside the shell of the Y-type filter to separate the shell into a liquid inlet chamber and a liquid outlet chamber; the filter screen is arranged on one side of the liquid outlet chamber, and the filter screen is arranged corresponding to the liquid hole on the liquid separator.

[0007] The further improvement of the technical solution of the present utility model is as follows: an inclined filter cavity is welded and connected to the side of the shell; the filter cavity is directly connected to the liquid outlet cavity; and a liquid separator separates the liquid inlet cavity from the filter cavity and the liquid outlet cavity.

[0008] A further improvement of the technical solution of the present utility model is as follows: a stopper is provided on the inner end faces of pipe section one and pipe section two; a gasket, an elastic gasket, an adjustment sleeve and a sealing ring are arranged in sequence from the outside to the inside of the stopper, and a sealing ring is provided on the outer side face of the sealing ring; and an arc surface is provided on the inner end face of the sealing ring to cooperate with the spherical valve body.

[0009] A further improvement of the technical solution of the present invention is as follows: a sealing groove is provided on the outer side of the sealing ring, and the sealing ring is installed in the sealing groove; the sealing ring is installed in the stopper, and the sealing ring and the inner wall of the stopper are squeezed and deformed to achieve sealing.

[0010] A further improvement of the technical solution of the present invention is that the pipe section 1, the pipe section 2, the valve cavity, and the cavity of the Y-type filter are made of carbon steel, and the various parts are welded together as a whole.

[0011] Due to the adoption of the above technical solution, the technical effects achieved by the utility model are as follows:

[0012] The utility model integrates the ball valve and the Y-type filter, so that the filtering ball valve has the functions of a valve and a filter at the same time, which is more convenient during installation and construction, and can save construction time without affecting the flow rate.

[0013] The utility model adopts carbon steel material to make the ball valve and the Y-type filter as a whole, and welds them into one piece, which shortens the processing time and ensures the function of the Y-type filter. The utility model can increase the inner diameter of the ball valve part. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the inner sealing structure of the stopper of the utility model;

[0016] Among them, 1. Pipe section 1, 2. Pipe section 2, 3. Valve cavity, 4. Spherical valve body, 5. Liquid separator, 6. Shell, 7. Liquid inlet cavity, 8. Liquid outlet cavity, 9. Filter screen, 10. Filter cavity, 11. Gasket, 12. Elastic gasket, 13. Adjustment sleeve, 14. Sealing ring, 15. Sealing ring. DETAILED DESCRIPTION

[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0018] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] The utility model is a fully welded Y-type filter ball valve, which is manufactured by combining a Y-type filter and a ball valve and adopting a welding process.

[0020] The device includes a ball valve and a Y-type strainer, which are connected and combined by welding. Generally, the housing of the ball valve and the housing of the Y-type strainer are made of carbon steel, which is easy to weld.

[0021] As shown in Figure 1, the ball valve primarily comprises pipe segment 1, pipe segment 2, and a valve cavity 3. Pipe segments 1 and 2 are located on opposite sides of the valve cavity 3. These segments, along with the valve cavity 3, generally form a circular tubular structure, with the valve cavity 3 having a larger diameter than the two segments. One end of each segment extends into the valve cavity 3, where it tapers to a narrower, more closed end that meets the two segments. The connection is then sealed by welding.

[0022] A spherical valve body 4 is disposed within the valve cavity 3, providing on-off control for the ball valve. The spherical valve body 4 is provided with a hole for fluid passage, and its surface mates with the inner end surfaces of pipe segments 1 and 2, as well as the inner surface of the valve cavity 3.

[0023] A Y-type filter is connected to the other end of the second pipe section 2. Specifically, the other end of the second pipe section 2 is sealed and connected to the housing 6 of the Y-type filter by welding.

[0024] The Y-type filter has a structure similar to a Y shape as a whole. A liquid separator 5 is fixedly installed inside the shell 6 of the Y-type filter, and the inner cavity of the shell 6 is divided into a liquid inlet cavity 7 and a liquid outlet cavity 8 by the liquid separator 5. Among them, the liquid inlet cavity 7 is connected with the pipe section 2 2, and the liquid outlet cavity 8 is used to connect with the main pipeline. The filter screen 9 is set on one side of the liquid outlet cavity 8. The filter screen 9 is in the shape of a cylindrical cup. A liquid hole is provided on the liquid separator 5, and the cup mouth of the filter screen 9 is aligned with the liquid hole on the liquid separator 5. The filter screen 9 is installed in the filter cavity 10 and can be easily disassembled for cleaning.

[0025] In practice, an obliquely positioned filter chamber 10 is typically welded to the outer surface of the Y-type filter housing 6, directly connecting the filter chamber 10 to the liquid outlet chamber 8. The liquid inlet chamber 7 and the filter chamber 10 are located on either side of the separator plate 5. In other words, the separator plate 5 separates the liquid inlet chamber 7 from the filter chamber 10 and the liquid outlet chamber 8. Liquid flows from the liquid inlet chamber 7 into the filter chamber 10 for filtration before entering the liquid outlet chamber 8.

[0026] In order to achieve the sealing cooperation between pipe section 1 and pipe section 2 and spherical valve body 4, the utility model Figure 2As shown, a stopper is provided on the inner end surface of pipe section 1 and pipe section 2, and then a gasket 11, elastic gasket 12, adjustment sleeve 13 and sealing ring 14 are provided in the stopper from the outside to the inside. Furthermore, a sealing ring 15 is provided on the outer side of the sealing ring 14. The above structure realizes the sealing cooperation between the ball valve body 4 and pipe section 1 and pipe section 2. Figure 1 As shown, an arcuate surface is provided on the inner end face of the sealing ring 14 , and the arcuate surface can be matched with the spherical valve body 4 , thereby increasing the sealing contact surface between the sealing ring 14 and the spherical valve body 4 and ensuring the sealing effect.

[0027] The utility model further requires that a sealing groove be provided on the outer side of the sealing ring 14, and then the sealing ring 15 is installed in the sealing groove. After the sealing ring 14 is installed in the stopper, the sealing ring 15 can be squeezed and deformed with the inner wall of the stopper to achieve sealing.

[0028] In the open state, the fluid passes through the ball valve and then enters the Y-type filter through the liquid inlet chamber 7, and is filtered by the filter screen. The filter screen can be disassembled for cleaning or replacement.

[0029] The ball valve and Y-type filter are made of carbon steel and welded together, which shortens the processing time and ensures the function of the Y-type filter. At the same time, the inner diameter of the ball valve is increased. At the same time, the ball valve and Y-type filter are integrated, which saves construction time without affecting the flow rate.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. Fully welded Y-type filter ball valve, characterized by: The invention comprises a ball valve and a Y-type filter; the ball valve comprises a pipe section 1 (1), a pipe section 2 (2) and a valve cavity (3); a spherical valve body (4) is arranged in the valve cavity (3); one end of the pipe section 1 (1) and the pipe section 2 (2) extends into the valve cavity (3), and the spherical valve body (4) cooperates with the inner end faces of the pipe section 1 (1) and the pipe section 2 (2); the pipe section 1 (1) and the pipe section 2 (2) are welded and sealed to the valve cavity (3); the other end of the pipe section 2 (2) is welded and sealed to the housing (6) of the Y-type filter.

2. The fully welded Y-type filter ball valve according to claim 1, characterized in that: A liquid separation plate (5) is fixedly arranged inside the housing (6) of the Y-type filter to separate the housing (6) into a liquid inlet chamber (7) and a liquid outlet chamber (8); a filter screen (9) is arranged on one side of the liquid outlet chamber (8), and the filter screen (9) is arranged corresponding to the liquid passage hole on the liquid separation plate (5).

3. The fully welded Y-type filter ball valve according to claim 2, characterized in that: An oblique filter chamber (10) is welded to the side of the housing (6); the filter chamber (10) is directly connected to the liquid outlet chamber (8); and the liquid separator (5) separates the liquid inlet chamber (7) from the filter chamber (10) and the liquid outlet chamber (8).

4. The fully welded Y-type filter ball valve according to claim 2, characterized in that: The inner end faces of the pipe section 1 (1) and the pipe section 2 (2) are provided with stoppers; a gasket (11), an elastic gasket (12), an adjustment sleeve (13) and a sealing ring (14) are provided in sequence from the outside to the inside of the stoppers, and a sealing ring (15) is provided on the outer side face of the sealing ring (14); the inner end face of the sealing ring (14) is provided with an arc surface that matches the spherical valve body (4).

5. The fully welded Y-type filter ball valve according to claim 2, characterized in that: A sealing groove is provided on the outer side of the sealing ring (14), and the sealing ring (15) is installed in the sealing groove; the sealing ring (14) is installed in the stopper, and the sealing ring (15) is squeezed and deformed with the inner wall of the stopper to achieve sealing.

6. The fully welded Y-type filter ball valve according to any one of claims 1 to 5, characterized in that: The pipe section 1 (1), the pipe section 2 (2), the valve cavity (3), and the cavity of the Y-type filter are made of carbon steel, and the various parts are welded together as a whole.