Light-emitting diode (LED) light source with substrate with polarity and insulation installation implementation component of LED light source

By matching the insulating mounting parts with the nut, the small problem of mounting hole position caused by the electrode of the LED light source substrate is solved, and the insulation installation and production efficiency are improved.

CN223228366UActive Publication Date: 2025-08-15GUANGDONG BAILIAN OPTICAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422315158.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-15
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing LED light source substrate has electrode polarity, resulting in small installation hole position and cannot be insulated and installed using T-type plastic washer. The traditional assembly method is not suitable.

Method used

Insulated mounting parts are adopted, including insulating parts with mounting holes and embedded nuts, and fixing and insulation is achieved through the mating of screws and nuts, replacing the T-type plastic washer.

Benefits of technology

The problem of small installation hole position is solved, insulation installation is realized, production process is simplified, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223228366U_ABST
    Figure CN223228366U_ABST
Patent Text Reader

Abstract

The utility model provides an LED light source with a polar substrate and an insulation installation realization component thereof, the LED light source comprises an insulation installation part used for being installed in a radiator, the insulation installation part comprises an insulation part, the middle part of the insulation part is provided with an installation hole, a nut is pre-embedded in the installation hole, and the insulation part is provided with an insulation groove. The side wall of the insulating part is provided with an external thread used for being connected with a radiator. By adopting the technical scheme of the utility model, a T-shaped plastic gasket is replaced by the insulating mounting piece, so that the limitation of the size of the mounting hole site of the LED light source substrate is avoided, the insulating mounting with the minimum size can be adapted, and the insulating mounting mode that the mounting hole site of the LED light source with the electric polarity of the mounting substrate is too small and the T-shaped plastic gasket cannot be used for isolation is solved; the production process is simplified, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to an LED light source, in particular to an LED light source with an electrically polarized substrate and an insulating mounting component thereof. Background Art

[0002] Currently, LED light sources are widely used in various lighting devices. Among them, one type of LED light source needs to be insulated from the heat sink during installation due to the electrical polarity of its mounting substrate. Figure 1 The figure shows a schematic diagram of a traditional LED light source installation with an electrical polarity mounting substrate. An insulating thermal pad 4 is placed between the substrate 2 of the LED light source 1 and the heat sink 3, ensuring that the LED light source 1 is both heat-dissipating and insulated from the heat sink 3. The substrate 2 and heat sink 5 are secured together with screws 5, which are separated from the substrate 2 of the LED light source 1 by a T-shaped plastic pad 6 to ensure insulation. With this method, if the hole in the LED light source substrate is relatively small, there won't be a suitable T-shaped plastic washer available. Furthermore, due to the limited hole size of the LED light source, the wall thickness of the T-shaped plastic washer cannot be made too thin. In this case, the traditional assembly method is unsuitable. Utility Model Content

[0003] In response to the above technical problems, the utility model discloses an LED light source with an electrically polarized substrate and an insulating mounting component thereof, which is insulated and fixed to a heat sink through an insulating mounting piece, has a simple structure and is easy to implement.

[0004] To this end, the technical solution of the present utility model is:

[0005] An insulating mounting component for an LED light source with an electric polarity on a substrate, comprising an insulating mounting member for mounting in a radiator, wherein the insulating mounting member comprises an insulating member, a mounting hole is provided in the middle of the insulating member, a nut is embedded in the mounting hole, and the side wall of the insulating member is provided with an external thread for connecting to the radiator

[0006] With this technical solution, the substrate can be fixed to the nut inside the insulating part by screws, which plays a role of fixing and insulation, solving the installation problem when the traditional mounting substrate has a small assembly hole for the polarity LED light source and the T-shaped plastic ring cannot be used.

[0007] As a further improvement of the present invention, the outer surface of the nut is provided with stripes and grooves for preventing radial and axial movement.

[0008] As a further improvement of the present invention, the groove is located in the middle of the side wall of the nut, and the stripes are located on the upper and lower sides of the side wall of the nut.

[0009] As a further improvement of the present invention, the top of the embedded nut is lower than the top of the insulating member, and the top of the insulating member is provided with a fixing groove for convenient fixation.

[0010] As a further improvement of the present invention, the fixing groove is in a straight line shape.

[0011] As a further improvement of the present invention, the mounting hole is a blind hole.

[0012] As a further improvement of the present invention, the insulating member is injection molded on the outer surface of the nut.

[0013] As a further improvement of the present invention, the nut is made of metal, and the insulating member is made of nylon, ABS, POM, PC, PPS, PBT or PPO. Further preferably, the insulating member is made of high-temperature resistant plastic.

[0014] The utility model discloses an LED light source with an electrically charged substrate, which comprises a substrate provided with the LED light source, an insulating thermal pad, and a radiator. The substrate is electrically charged, the insulating thermal pad is located between the substrate and the radiator, an insulating mounting implementation component for the LED light source with an electrically charged substrate as described above is provided in the radiator, and a mounting screw on the substrate passes through the insulating thermal pad and is cooperatively connected with the nut.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] By adopting the technical solution of the utility model, the T-shaped plastic washer is replaced by the insulating mounting piece, thereby avoiding the limitation of the size of the mounting hole of the LED light source substrate, being able to adapt to the minimum size of the insulating installation, and solving the problem that the mounting hole of the LED light source with electrical polarity on the mounting substrate is too small and the T-shaped plastic washer cannot be used for isolation. The production process is simplified and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the installation structure of the prior art of the utility model.

[0018] Figure 2 It is a structural schematic diagram of the insulating mounting member of Example 1 of the present utility model.

[0019] Figure 3 It is a cross-sectional view of the insulating mounting member of Example 1 of the present utility model.

[0020] Figure 4 It is a structural schematic diagram of the nut of Example 1 of the present utility model.

[0021] Figure 5This is a structural schematic diagram of an LED light source with an electrically polarized substrate in Example 2 of the present utility model.

[0022] Reference numerals include:

[0023] 1-LED light source, 2-substrate, 3-heat sink, 4-insulating thermal pad, 5-screw, 6-T-shaped plastic pad,

[0024] 10-insulating mounting piece; 11-insulating piece, 12-nut, 13-stripes, 14-grooves, 15-fixing slots. DETAILED DESCRIPTION

[0025] The preferred embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0026] Example 1

[0027] like Figures 2 to 4 As shown, an insulating mounting assembly for an LED light source with an electrically charged substrate includes an insulating mounting member 10 for mounting within a heat sink. The insulating mounting member 10 includes an insulating member 11 with a mounting hole defined in the middle thereof. A nut 12 is embedded within the mounting hole. A screw on the substrate 2 passes through an insulating thermal pad 4 and engages with the nut 12. The mounting hole is a blind hole.

[0028] The outer surface of the nut 12 is provided with stripes 13 and grooves 14 to prevent radial and axial movement. The grooves 14 are located in the middle of the sidewall of the nut 12, and the stripes 13 are located on the upper and lower sides of the sidewall of the nut 12. The sidewall of the insulating member 11 is provided with external threads. The heat sink 3 is provided with a mounting groove with internal threads, and the insulating member 11 is connected to the internal threads via the external threads. The insulating member 11 is injection molded onto the outer surface of the nut 12.

[0029] The top of the embedded nut 12 is lower than the top of the insulating member 11 . The top of the insulating member 11 is provided with a straight-shaped fixing groove 15 for easy fixation. The straight-shaped fixing groove 15 is a slot used for fixation.

[0030] The nut 12 is made of metal, and the insulating member 11 is made of nylon, ABS, POM, PC, PPS, PBT or PPO. Further preferably, the insulating member 11 is made of high-temperature resistant plastic.

[0031] When installing, if Figure 5 As shown, the insulating mounting part 10 is first fixed to the radiator 3 with an external thread, and the screw 5 for fixing the LED light source is fixed in the nut 12 of the insulating mounting part 10. The external thread is made of insulating material, so that the screw 5 is insulated from the radiator 3, thereby ensuring insulation between the LED light source 1 and the radiator 3.

[0032] Example 2

[0033] like Figure 5 As shown, a LED light source with a substrate having an electrical polarity is provided, which includes a substrate 2 provided with an LED light source 1, an insulating thermal pad 4, and a radiator 3. The substrate 2 is electrically polarized, and the insulating thermal pad 4 is located between the substrate 2 and the radiator 3. An insulating mounting member 10 is provided in the radiator 3. The insulating mounting member 10 adopts the insulating mounting implementation component of the LED light source with an electrical polarity of the substrate in Example 1.

[0034] In the description of the present invention, it should be understood that terms such as "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are orientations or positional relationships based on the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0035] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; they can refer to direct connection or indirect connection through an intermediate medium; they can refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0036] The specific implementation methods described above are preferred implementation methods of the present invention, and are not intended to limit the specific implementation scope of the present invention. The scope of the present invention includes but is not limited to the specific implementation methods. All equivalent changes made in accordance with the shape and structure of the present invention are within the scope of protection of the present invention.

Claims

1. An insulating mounting component for an LED light source with an electrically polarized substrate, characterized in that: It includes an insulating mounting member for installation in a radiator, the insulating mounting member includes an insulating member, a mounting hole is provided in the middle of the insulating member, a nut is embedded in the mounting hole, and a side wall of the insulating member is provided with an external thread for connection with the radiator; The outer surface of the nut is provided with stripes and grooves for preventing radial and axial movement.

2. The insulating mounting component for an LED light source with an electrically charged substrate according to claim 1, characterized in that: The groove is located in the middle of the side wall of the nut, and the stripes are located on the upper side and the lower side of the side wall of the nut.

3. The insulating mounting component for an LED light source with an electrically charged substrate according to claim 2, characterized in that: The top of the embedded nut is lower than the top of the insulating member, and the top of the insulating member is provided with a fixing groove for convenient fixing.

4. The insulating mounting component for an LED light source with an electrically charged substrate according to claim 3, characterized in that: The fixing groove is in a straight line shape.

5. The insulating mounting component for an LED light source with an electrically charged substrate according to claim 1, characterized in that: The mounting hole is a blind hole.

6. The insulating mounting component for an LED light source with an electrically charged substrate according to any one of claims 1 to 5, characterized in that: The insulating member is injection molded on the outer surface of the nut.

7. The insulating mounting component for an LED light source with an electrically charged substrate according to claim 6, characterized in that: The insulating member is made of nylon, ABS, POM, PC, PPS, PBT or PPO.

8. An LED light source with a substrate having an electrically charged polarity, characterized in that: It includes a substrate with an LED light source, an insulating thermal pad, and a radiator. The substrate is electrically polarized, and the insulating thermal pad is located between the substrate and the radiator. The heat sink is provided with an insulating mounting implementation component for an LED light source with an electrically charged substrate as described in any one of claims 1 to 7, and the mounting screws on the substrate pass through the insulating thermal pad and are connected to the nut.