Environment-friendly fluoroplastic steel condenser for flue gas treatment

By designing a scraper mechanism in the condenser to automatically remove water droplets, the reduction in condensation efficiency and pipeline corrosion caused by water droplets is solved, and automated cleaning and extended life are achieved.

CN223228815UActive Publication Date: 2025-08-15QUZHOU BAIQIANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422171457.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-15
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

In the condenser, water droplets on the inner wall of the flue gas pipeline form a water film, which reduces the condensation efficiency and may cause pipeline corrosion, affecting life and performance.

Method used

An environmentally friendly fluorine-plastic steel condenser was designed, and a scraping mechanism was used to scrape away water droplets from the inner wall of the pipe through a hanging ring. Combined with the pushing mechanism and the reset mechanism, the water droplets were automatically removed to avoid manual intervention.

Benefits of technology

Effectively prevent excessive water droplets from affecting the condensation effect, extend the life of the pipeline, avoid rust, and improve the operating reliability and efficiency of the condenser.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly flue gas treatment fluoroplastic steel condenser which comprises a pipeline, mounting rings are fixedly connected to the upper end and the lower end of the pipeline, a heat exchange pipe is fixedly connected between the two mounting rings, the heat exchange pipe is spirally arranged on the periphery of the pipeline, a smoke inlet is fixedly connected to one side of the bottom end of the pipeline, and a smoke outlet is fixedly connected to one side of the upper end of the pipeline. Supporting legs are vertically fixed to the two sides of the bottom end of one mounting ring, and inserting grooves are formed in the inner sides of the two supporting legs; according to the device, water drops on the inner wall of the pipeline are scraped off through the hanging rings, the situation that the whole condensation effect is affected due to the fact that too many water drops adhere to the inner wall of the pipeline can be effectively prevented, and the condensation effect is improved; the device is simple in structure, does not need manual cleaning, is more convenient, meanwhile, can avoid the situation of rust caused by water drops in the pipeline to a great extent, and guarantees the service life and the performance of the pipeline.
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Description

Technical Field

[0001] The utility model relates to an environmentally friendly flue gas treatment fluorine plastic steel condenser, belonging to the technical field of condensers. Background Art

[0002] A flue gas condenser is a heat exchanger installed beneath the flue at the tail end of a boiler. Its primary function is to cool the high-temperature exhaust flue gases, thereby recovering heat energy. Using a flue gas condenser can save energy and reduce the environmental impact of flue gas emissions, making it more environmentally friendly. Fluoroplastic steel, a special material made from a combination of fluoroplastic and steel, offers excellent corrosion resistance, high temperature resistance, and insulation properties. It is commonly used in the manufacture of heat exchange equipment to ensure optimal performance.

[0003] During the actual condensation and heat exchange process of the flue gas in the condenser, the flue gas temperature is high, and water droplets usually form on the inner wall of the flue gas duct. When there are a large number of water droplets adhering to the flue gas duct, a water film will be formed, which will reduce the heat exchange efficiency between the condensing medium and the flue gas. In addition, if the water droplets adhere to the inner wall of the flue gas duct for a long time, it will easily cause rust on the inner wall of the flue gas duct, thereby reducing the life and performance of the flue gas duct. Utility Model Content

[0004] The purpose of the utility model is to provide an environmentally friendly flue gas treatment fluoroplastic steel condenser to solve the problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an environmentally friendly flue gas treatment fluoroplastic steel condenser, comprising a pipe, wherein both upper and lower ends of the pipe are fixedly connected with mounting rings, a heat exchange tube is fixedly connected between the two mounting rings, the heat exchange tube is spirally arranged on the periphery of the pipe, one side of the bottom end of the pipe is fixedly connected with a smoke inlet, and one side of the upper end of the pipe is fixedly connected with a smoke outlet, one of the bottom ends of the mounting rings is vertically fixed with supporting feet on both sides, and the inner sides of the two supporting feet are provided with slots; a scraping mechanism is provided inside the pipe, and a fixed disk is provided above the pipe, and the fixed disk is fixed to the bottom end of the pipe. The mounting ring is fixedly connected, and a pushing mechanism is provided at the upper end of the fixed disk, and the pushing mechanism corresponds to the upper end of the scraping mechanism; a fixed cylinder is provided at the bottom end of the pipe, and the fixed cylinder is fixedly connected to the bottom end of the mounting ring, and a sealing ring is fixedly connected to the inner wall of the fixed cylinder, and a sealing disk is provided inside the fixed cylinder, and the center position of the upper end of the sealing disk corresponds to the bottom end of the pushing mechanism, and a reset mechanism is provided at the bottom end of the sealing disk; a collecting box is provided at the bottom end of the fixed cylinder, and the inner diameter of the collecting box is adapted to the inner diameter of the fixed cylinder, and a placing mechanism is provided at the bottom end of the collecting box, and both sides of the placing mechanism are respectively combined with two slots.

[0006] Preferably, the scraping mechanism includes a support rod, a plurality of baffles, a plurality of scraper rings and a groove. The support rod is movably inserted inside the pipe, the bottom end of the support rod fits in with the center position of the upper end of the sealing disk, the upper end of the support rod passes through the fixed disk, the top end of the support rod is provided with a groove, and a plurality of baffles are fixedly connected to the outside of the support rod, and several of the baffles are arranged at an angle, and space is left between several of the baffles and the inner wall of the pipe, and the bottom ends of several of the baffles are fixedly connected to scraper rings, and several of the scraper rings fit tightly against the inner wall of the pipe.

[0007] Preferably, the pushing mechanism includes a mounting plate, a motor and a turntable, the mounting plate is fixedly connected to the upper end of the fixed plate, one side of the mounting plate is fixedly connected to the motor, the output end of the motor is fixedly connected to the turntable, the turntable is set to an elliptical shape, and the outer side of the turntable is movably inserted in the groove.

[0008] Preferably, the reset mechanism includes a bottom rod, a support block, several connecting rods and a second spring. The bottom rod is vertically fixed at the center position of the bottom end of the sealing disk. The support block corresponds to the bottom rod. The support block is fixedly connected to the inside of the fixed cylinder through several connecting rods. The support block is movably connected to the bottom end of the bottom rod. A second spring is fixedly connected between the support block and the sealing disk, and the second spring is sleeved on the outer periphery of the bottom rod.

[0009] Preferably, the placement mechanism includes a recess, a support plate, a plurality of first springs and a plurality of fixed rods, the two sides of the recess are movably inserted in two slots respectively, the support plate is located inside the recess, the collection box is placed on the upper end of the support plate, the bottom end of the support plate is fixedly connected to a plurality of fixed rods, the bottom ends of the plurality of fixed rods are movably connected to the bottom end of the recess, the plurality of first springs are fixedly connected between the support plate and the recess, and the plurality of first springs are respectively sleeved on the periphery of the plurality of fixed rods.

[0010] Preferably, an outer ring is fixedly sleeved on the outer side of the upper end of the collecting box, and the upper end of the outer ring is movably sleeved on the outer periphery of the bottom end of the fixed cylinder.

[0011] Preferably, the sealing disk is configured to be in a truncated cone shape, the upper edge of the sealing disk is tightly fitted with the bottom end of the sealing ring, and the diameter of the lower bottom surface of the sealing disk is smaller than the inner diameter of the fixed cylinder.

[0012] Compared with the prior art, the beneficial effect of the present invention is that the water droplets on the inner wall of the pipe can be scraped off by a number of hanging rings, which can effectively prevent excessive water droplets adhering to the inner wall of the pipe and affecting the overall condensation effect. It does not require manual removal and is more convenient. At the same time, it can also largely avoid the rust inside the pipe due to water droplets, thereby ensuring the life and performance of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of the pipeline of the present utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the propulsion mechanism of the utility model;

[0016] Figure 4 This is a schematic diagram of the scraping mechanism structure of the present utility model;

[0017] Figure 5 This is a schematic diagram of the reset mechanism structure of the utility model;

[0018] Figure 6 This is a schematic diagram of the placement mechanism structure of the utility model;

[0019] Figure 7 This is a schematic structural diagram of the collection box of the present utility model.

[0020] In the figure: 1. pipeline; 2. heat exchange tube; 3. smoke inlet; 4. smoke outlet; 5. mounting ring; 6. pushing mechanism; 61. mounting plate; 62. motor; 63. turntable; 7. placing mechanism; 71. recess; 72. support plate; 73. first spring; 74. fixing rod; 8. scraping mechanism; 81. support rod; 82. baffle; 83. scraping ring; 84. groove; 9. reset mechanism; 91. bottom rod; 92. support block; 93. connecting rod; 94. second spring; 10. fixing plate; 11. support foot; 12. collecting box; 13. slot; 14. fixing cylinder; 15. sealing ring; 16. sealing plate; 17. outer ring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-7The utility model provides a technical solution: an environmentally friendly flue gas treatment fluorine plastic steel condenser, including a pipe 1, the upper and lower ends of the pipe 1 are fixedly connected with mounting rings 5, a heat exchange tube 2 is fixedly connected between the two mounting rings 5, the heat exchange tube 2 is spirally arranged on the periphery of the pipe 1, one side of the bottom end of the pipe 1 is fixedly connected with a smoke inlet 3, and one side of the upper end of the pipe 1 is fixedly connected with a smoke outlet 4, one of the mounting rings 5 is vertically fixed with support legs 11 on both sides of the bottom end, and slots 13 are provided on the inner sides of the two support legs 11; a scraping mechanism 8 is provided inside the pipe 1, a fixed plate 10 is provided above the pipe 1, the fixed plate 10 is fixedly connected to the mounting ring 5, a pushing mechanism 6 is provided on the upper end of the fixed plate 10, and the pushing mechanism 6 corresponds to the upper end of the scraping mechanism 8; a fixed cylinder 14 is provided at the bottom end of the pipe 1, and the fixed cylinder 14 is fixedly connected At the bottom end of the mounting ring 5, a sealing ring 15 is fixedly connected to the inner wall of the fixed cylinder 14, and a sealing disk 16 is provided inside the fixed cylinder 14. The center position of the upper end of the sealing disk 16 corresponds to the bottom end of the pushing mechanism 6, and the bottom end of the sealing disk 16 is provided with a reset mechanism 9; a collecting box 12 is provided at the bottom end of the fixed cylinder 14, and the inner diameter of the collecting box 12 is adapted to the inner diameter of the fixed cylinder 14. A placing mechanism 7 is provided at the bottom end of the collecting box 12, and the two sides of the placing mechanism 7 are respectively combined with two slots 13. The water droplets on the inner wall of the pipe 1 are scraped off by a number of hanging rings, which can effectively prevent excessive water droplets adhering to the inner wall of the pipe 1 and affect the overall condensation effect. It does not require manual removal, which is more convenient. At the same time, it can also largely avoid the situation where rust occurs inside the pipe 1 due to water droplets, thereby ensuring the life and performance of the pipe 1.

[0023] The scraping mechanism 8 includes a support rod 81, a plurality of baffles 82, a plurality of scraping rings 83 and a groove 84. The support rod 81 is movably inserted into the interior of the pipe 1. The bottom end of the support rod 81 fits in the center position of the upper end of the sealing disk 16. The upper end of the support rod 81 passes through the fixed disk 10. The top of the support rod 81 is provided with a groove 84. The outside of the support rod 81 is fixedly connected to a plurality of baffles 82. The baffles 82 are all tilted. There is space between the baffles 82 and the inner wall of the pipe 1. The bottom ends of the baffles 82 are fixedly connected to the scraping rings 83. The scraping rings 83 fit closely with the inner wall of the pipe 1. When the support rod 81 moves up and down periodically, it drives the baffles 82 and the hanging rings to move up and down, and the water droplets on the inner wall of the pipe 1 are scraped off by the hanging rings. The water droplets pass through the inclined baffles The plate 82 will concentrate the flow onto the sealing disk 16; the pushing mechanism 6 includes a mounting plate 61, a motor 62 and a turntable 63. The mounting plate 61 is fixedly connected to the upper end of the fixed disk 10, and a motor 62 is fixedly connected to one side of the mounting plate 61. The output end of the motor 62 is fixedly connected to the turntable 63. The turntable 63 is set to an elliptical shape, and the outer side of the turntable 63 is movably inserted in the groove 84. The motor 62 drives the turntable 63 to rotate. Since the turntable 63 is elliptical, the turntable 63 will periodically push the support rod 81; the reset mechanism 9 includes a bottom rod 91, a support block 92, a plurality of connecting rods 93 and a second spring 94. The bottom rod 91 is vertically fixed to the center position of the bottom end of the sealing disk 16, and the support block 92 corresponds to the bottom rod 91. The support block 92 is connected to the fixed The cylinder 14 is fixedly connected inside, the support block 92 is movably sleeved with the bottom end of the bottom rod 91, and a second spring 94 is fixedly connected between the support block 92 and the sealing disk 16. The second spring 94 is sleeved on the periphery of the bottom rod 91. When the support rod 81 moves down, it will synchronously push the sealing disk 16 down. When the sealing disk 16 moves down, the second spring 94 will be squeezed by the bottom rod 91. Through the cooperation of the second spring 94 and the turntable 63, the support rod 81 can be repeatedly moved up and down, so that the several hanging rings can repeatedly scrape the water droplets on the inner wall of the pipe 1; the placing mechanism 7 includes a recess 71, a support plate 72, a plurality of first springs 73 and a plurality of fixed rods 74. The two sides of the recess 71 are movably inserted in the two slots 13 respectively, and the support plate 72 is located inside the recess 71. When the lock core 71 is unlocked, the lock core 71 is unlocked, and the lock core 71 is unlocked, so that the lock core 71 can be unlocked.An outer ring 17 is fixedly sleeved on the outer side of the upper end of the collection box 12. The upper end of the outer ring 17 is movably sleeved around the outer periphery of the bottom end of the fixed tube 14. The outer ring 17 is tightly fitted with the outer side of the bottom end of the fixed tube 14 to ensure sealing and prevent smoke leakage. The sealing disk 16 is designed as a frustum. The upper edge of the sealing disk 16 is tightly fitted with the bottom end of the sealing ring 15. The diameter of the lower bottom surface of the sealing disk 16 is smaller than the inner diameter of the fixed tube 14. When the sealing disk 16 moves downward, the edge of the sealing disk 16 separates from the sealing ring 15. Water droplets on the sealing disk 16 can flow out through the gap between the outer edge of the sealing disk 16 and the fixed tube 14, and eventually collect in the collection box 12. When the sealing disk 16 and the sealing ring 15 are in contact, they can achieve a sealing effect.

[0024] Specifically, when the present invention is in use, the flue gas enters the interior of the pipe 1 through the smoke inlet 3 and is then discharged from the smoke outlet 4. In this process, the condensing medium in the heat exchange tube 2 exchanges heat with the flue gas, thereby cooling the flue gas. A plurality of inclined baffles 82 are provided in the pipe 1 to extend the flow path of the flue gas in the pipe 1, thereby ensuring the condensation effect of the flue gas. During the condensation process or after the condensation is completed, the motor 62 is started, and the motor 62 drives the turntable 63 to rotate. Since the turntable 63 is elliptical, the turntable 63 will periodically push the support rod 81. When the support rod 81 moves downward, it will drive the baffles 82 and the hanging rings to move downward, and the water droplets on the inner wall of the pipe 1 will be scraped off through the hanging rings. The water droplets will flow to the sealing plate 16 through the inclined baffles 82. When the support rod 81 moves downward, it will synchronously push the sealing plate 16 to move downward. When the sealing plate 16 moves downward, the second spring 94 will be squeezed by the bottom rod 91. Through the cooperation of the second spring 94 and the turntable 63, the support rod 81 can be repeatedly moved up and down, so that the several hanging rings repeatedly scrape the water droplets on the inner wall of the pipe 1. When the sealing plate 16 moves down, the edge of the sealing plate 16 is separated from the sealing ring 15, and the water droplets on the sealing plate 16 can flow out through the gap between the outer edge of the sealing plate 16 and the fixed cylinder 14, and finally be concentrated in the collection box 12; finally, the collection box 12 is pressed down again, and the collection box 12 drives the support plate 72 to move downward to squeeze the several first springs 73. When the outer ring 17 is completely separated from the outer side of the bottom end of the fixed cylinder 14, the recess 71 can be pulled out from the two slots 13, so that the collection box 12 is removed, which can effectively prevent too many water droplets from adhering to the inner wall of the pipe 1 and affecting the overall condensation effect. It does not need to be manually removed, which is more convenient. At the same time, it can also largely avoid the situation where rust occurs inside the pipe 1 due to water droplets, thereby ensuring the life and performance of the pipe 1.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly flue gas treatment fluoroplastic steel condenser, comprising a pipeline (1), characterized in that: The pipe (1) is fixedly connected to mounting rings (5) at both ends, and a heat exchange tube (2) is fixedly connected between the two mounting rings (5). The heat exchange tube (2) is spirally arranged on the periphery of the pipe (1). A smoke inlet (3) is fixedly connected to one side of the bottom end of the pipe (1), and a smoke outlet (4) is fixedly connected to one side of the top end of the pipe (1). Support legs (11) are vertically fixed to both sides of the bottom end of one of the mounting rings (5), and slots (13) are provided on the inner sides of the two support legs (11); a scraping mechanism (8) is provided inside the pipe (1), and a fixed disk (10) is provided above the pipe (1), and the fixed disk (10) is fixedly connected to the mounting ring (5). A pushing mechanism (6) is provided on the upper end of the fixed disk (10). The mechanism (6) corresponds to the upper end of the scraping mechanism (8); the bottom end of the pipe (1) is provided with a fixed cylinder (14), the fixed cylinder (14) is fixedly connected to the bottom end of the mounting ring (5), a sealing ring (15) is fixedly connected to the inner wall of the fixed cylinder (14), a sealing disk (16) is provided inside the fixed cylinder (14), the center position of the upper end of the sealing disk (16) corresponds to the bottom end of the pushing mechanism (6), and the bottom end of the sealing disk (16) is provided with a reset mechanism (9); the bottom end of the fixed cylinder (14) is provided with a collecting box (12), the inner diameter of the collecting box (12) is adapted to the inner diameter of the fixed cylinder (14), the bottom end of the collecting box (12) is provided with a placing mechanism (7), and the two sides of the placing mechanism (7) are respectively combined with two slots (13).

2. The environmentally friendly flue gas treatment fluoroplastic steel condenser according to claim 1 is characterized by: The scraping mechanism (8) comprises a support rod (81), a plurality of baffles (82), a plurality of scraping rings (83) and a groove (84). The support rod (81) is movably inserted into the interior of the pipe (1). The bottom end of the support rod (81) is in contact with the center position of the upper end of the sealing disk (16). The upper end of the support rod (81) passes through the fixed disk (10). The top end of the support rod (81) is provided with a groove (84). The outer side of the support rod (81) is fixedly connected to a plurality of baffles (82). The plurality of baffles (82) are all arranged at an angle. Space is left between the plurality of baffles (82) and the inner wall of the pipe (1). The bottom ends of the plurality of baffles (82) are fixedly connected to the scraping rings (83). The plurality of scraping rings (83) are in close contact with the inner wall of the pipe (1).

3. The environmentally friendly flue gas treatment fluoroplastic steel condenser according to claim 1 is characterized by: The pushing mechanism (6) comprises a mounting plate (61), a motor (62) and a turntable (63); the mounting plate (61) is fixedly connected to the upper end of the fixed plate (10); one side of the mounting plate (61) is fixedly connected to the motor (62); the output end of the motor (62) is fixedly connected to the turntable (63); the turntable (63) is configured to be elliptical, and the outer side of the turntable (63) is movably inserted into the groove (84).

4. The environmentally friendly flue gas treatment fluoroplastic steel condenser according to claim 1 is characterized by: The reset mechanism (9) comprises a bottom rod (91), a support block (92), a plurality of connecting rods (93) and a second spring (94); the bottom rod (91) is vertically fixed at the center of the bottom end of the sealing disk (16); the support block (92) corresponds to the bottom rod (91); the support block (92) is fixedly connected to the inside of the fixed cylinder (14) through the plurality of connecting rods (93); the support block (92) is movably sleeved with the bottom end of the bottom rod (91); a second spring (94) is fixedly connected between the support block (92) and the sealing disk (16); and the second spring (94) is sleeved on the periphery of the bottom rod (91).

5. The environmentally friendly flue gas treatment fluoroplastic steel condenser according to claim 1 is characterized by: The placement mechanism (7) includes a recess (71), a support plate (72), a plurality of first springs (73) and a plurality of fixed rods (74). The two sides of the recess (71) are movably inserted into two slots (13), the support plate (72) is located inside the recess (71), and the collection box (12) is placed on the upper end of the support plate (72). The bottom end of the support plate (72) is fixedly connected to the plurality of fixed rods (74). The bottom ends of the plurality of fixed rods (74) are movably sleeved with the bottom end of the recess (71). The plurality of first springs (73) are fixedly connected between the support plate (72) and the recess (71), and the plurality of first springs (73) are respectively sleeved on the periphery of the plurality of fixed rods (74).

6. The environmentally friendly flue gas treatment fluoroplastic steel condenser according to claim 1 is characterized by: An outer ring (17) is fixedly sleeved on the outer side of the upper end of the collection box (12), and the upper end of the outer ring (17) is movably sleeved on the outer periphery of the bottom end of the fixed cylinder (14).

7. The environmentally friendly flue gas treatment fluoroplastic steel condenser according to claim 1 is characterized by: The sealing disk (16) is configured to be truncated cone-shaped, the upper edge of the sealing disk (16) is tightly fitted with the bottom of the sealing ring (15), and the diameter of the lower bottom surface of the sealing disk (16) is smaller than the inner diameter of the fixed cylinder (14).