Automatic detection equipment for automobile pedal
By combining the pedal fixed structure, synchronous moving structure and optical detection structure on the car pedal, the laser rangefinder is used to achieve automated detection, which solves the problems of manual detection accuracy and efficiency, and achieves efficient and accurate pedal detection.
Patent Information
- Application Number
- CN202422167772.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The motion synchronization and parallel line quality inspection of existing automobile pedals mainly rely on manual inspection, and the detection accuracy and efficiency need to be improved.
Using an automatic detection device including a pedal fixed structure, a synchronous moving structure and an optical detection structure, three laser rangefinders are used to detect the position and trajectory of the pedal mounting rod in real time, and the coordination between the synchronous moving structure and the optical detection structure is controlled through the control structure to achieve automatic detection.
It realizes efficient and accurate detection of pedal mounting rod position and trajectory, improving detection efficiency and accuracy.
Smart Images

Figure CN223229223U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of detection equipment, in particular to an automatic detection device for automobile pedals. Background Art
[0002] Automobile step-up and down pedals are auxiliary devices designed specifically for SUVs and off-road vehicles. Their primary function is to facilitate boarding and alighting for passengers, especially the elderly and children. These pedals are made of durable metal and can withstand significant pedaling force, enhancing the vehicle's practicality and overall appearance. Currently, automobile pedals primarily consist of a pedal body, an active pedal seat, and a passive pedal seat. The active and passive pedal seats synchronously and parallelly extend and retract the pedal body. Due to the rigidity limitations of the pedal body, the pedal mounting rods of the active and passive pedal seats must be highly synchronized and parallel; otherwise, the pedals will malfunction and become damaged. Therefore, quality inspection of movement synchronization and parallelism is crucial in the production of automobile pedals. However, current automobile pedal movement quality inspections rely primarily on manual inspections, and both accuracy and efficiency need to be improved. Utility Model Content
[0003] Based on the above-mentioned problems in the prior art, the utility model provides an automatic detection device for an automobile pedal, which includes a pedal fixing structure for fixing the automobile pedal, a synchronous moving structure is provided on the top of the pedal fixing structure, an optical detection structure is provided on the synchronous moving structure, and the optical detection structure is communicatively connected to a control structure. The optical detection structure includes three laser rangefinders, and the three laser rangefinders correspond to the front end, left side and right side of the pedal mounting rod for detecting the automobile pedal respectively. The automobile pedal is communicatively connected to the control structure, and the control structure controls the automobile pedal and the synchronous moving structure to start at the same time, and the synchronous moving structure drives the optical detection structure to move back and forth following the pedal mounting rod.
[0004] Among them, the pedal fixing structure includes an active fixing structure and a passive fixing structure. The active fixing structure is used to fix the active pedal seat, and the passive fixing structure is used to fix the passive pedal seat. A passive driving structure for driving the passive pedal seat is provided on one side of the passive fixing structure.
[0005] The automobile pedal automatic detection device further comprises an installation box, in which the active fixing structure, the driven fixing structure, the driven driving structure and the control structure are all fixedly installed.
[0006] Among them, the active fixed structure includes a first mounting seat fixedly installed in the mounting box, an upper pressure plate is fixedly installed on the upper surface of the first mounting seat, and the front end of the upper pressure plate extends outside the first mounting seat, and a first group of synchronous moving structures and optical detection structures are fixedly installed on the upper surface of the upper pressure plate; the mounting box is fixedly installed with a top pressure cylinder in front of the first mounting seat, and the mounting box is fixedly installed with a guide frame above the top pressure cylinder, the power output end of the top pressure cylinder is upward and is provided with a guide rod that slides with the guide frame, and the top of the guide rod is fixedly installed with a lower pressure block that cooperates with the upper pressure plate to fix the active pedal seat.
[0007] In which, the driven fixed structure includes a second mounting seat fixedly installed in the mounting box, a mounting plate fixedly installed on the upper surface of the second mounting seat, and the front end of the mounting plate extends outside the second mounting seat, a second group of synchronous moving structures and optical detection structures fixedly installed on the upper surface of the mounting plate, and a grabbing cylinder fixedly installed on the mounting plate, the telescopic end of the grabbing cylinder is downward and fixedly installed with a grabbing block, the grabbing block and the lower surface of the mounting plate cooperate to fix the driven pedal seat; swing arms that are rotatably installed on the inner walls on both sides of the second mounting seat are transmission-connected to the pedal mounting rod of the driven pedal seat, and the swing arms on one side are transmission-connected to the driven driving structure.
[0008] Among them, the swing arm that is transmission-connected to the driven drive structure is the active swing arm, and the other swing arm is the driven swing arm. One end of the active swing arm is transmission-connected to the driven drive structure, and the other end of the active swing arm is transmission-connected to the linkage rod, which is in turn transmission-connected to the driven swing arm.
[0009] The synchronous movement structure includes a linear motor fixedly mounted on the first mounting seat or the second mounting seat, a detection substrate is mounted on the linear motor for sliding back and forth, and three laser rangefinders are fixedly mounted on the front end of the detection substrate.
[0010] Wherein, the mounting box is fixedly mounted with a positioning cylinder in front of the second mounting seat, and the telescopic end of the positioning cylinder is upward and fixedly mounted with a positioning block for supporting the driven pedal seat.
[0011] The beneficial effects of the present invention are as follows: through the cooperation of the synchronous moving structure and the optical detection structure, the synchronous moving structure is used to drive the movement of the optical detection structure, and the optical detection structure is used to detect the position and trajectory of the pedal mounting rod in real time, thereby realizing automated and precise detection, and having the advantages of high detection efficiency and accurate detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural diagram of an automobile pedal automatic detection device.
[0013] Figure 2 It is a schematic diagram of the coordination of the pedal fixing structure, the synchronous moving structure and the optical detection structure.
[0014] Figure 3 It is a structural diagram of a synchronous moving structure.
[0015] Figure 4 It is a schematic diagram of the coordination between the optical detection structure and the pedal mounting rod.
[0016] Figure 5 It is a schematic diagram of the three-dimensional structure of the active fixed structure.
[0017] Figure 6 It is a schematic diagram of the cooperation between the driven fixed structure and the driven driving structure.
[0018] Figure 7 This is a schematic diagram of the cooperation between the driven fixed structure and the driven driving structure from another angle.
[0019] Figure 8 It is a structural diagram of the grabbing cylinder and grabbing block.
[0020] Figure 9 It is a structural diagram of the active swing arm and the driven swing arm.
[0021] Figure 10 yes Figure 9 Enlarged view of point A.
[0022] Figure 11 This is a schematic diagram of the structure of the driven pedal seat in the recovered state.
[0023] Figure 12 It is a structural diagram of the active pedal seat in the retracted state.
[0024] Figure 13 This is a structural diagram of the driven pedal seat, in the extended state DETAILED DESCRIPTION
[0025] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0026] As attached Figure 1-13 The shown embodiment is an automatic detection device for automobile pedals, which includes a rectangular installation box 1, a working platform 2 is provided in the installation box 1, and a pedal fixing structure 3 for fixing the automobile pedal is fixedly installed on the working platform 2. The pedal fixing structure 3 includes an active fixing structure 4 and a passive fixing structure 5. The active fixing structure 4 is used to fix the active pedal seat 6, and the passive fixing structure 5 is used to fix the passive pedal seat 7. A passive driving structure 8 for driving the passive pedal seat 7 is provided on one side of the passive fixing structure 5. The passive driving structure 8 provides power to drive the pedal mounting rod 9 of the passive pedal seat 7 to move forward and backward.
[0027] The active fixed structure 4 includes a first mounting seat 10 fixedly mounted on the working platform 2 of the mounting box 1, an upper pressure plate 11 is fixedly mounted on the upper surface of the first mounting seat 10, and the front end of the upper pressure plate 11 extends outside the first mounting seat 10, a first group of synchronous moving structures 12 is fixedly mounted on the upper surface of the upper pressure plate 11, a first group of optical detection structures 13 is provided on the first group of synchronous moving structures 12, the optical detection structure 13 is communicatively connected to a control structure 14 fixedly mounted on the workbench, the optical detection structure 13 includes three laser rangefinders 15, the three laser rangefinders 15 correspond to the front end, left side and right side of the pedal mounting rod 9 of the automobile pedal, the automobile pedal is communicatively connected to the control structure 14, and the control structure 14 controls the automobile pedal and the synchronous moving structure 12 to start at the same time, and the synchronous moving structure 12 drives the optical detection structure 13 to follow the pedal mounting rod 9 to move back and forth, as shown Figure 4 As shown, the cylindrical structures at the front end, left side and right side of the pedal mounting rod 9 are schematic diagrams of the trajectory of the detection laser emitted by the optical detection structure 13; the working platform 2 of the mounting box 1 is fixedly installed with a top pressure cylinder 17 through a U-shaped mounting frame 16 in front of the first mounting seat 10, and the working platform 2 of the mounting box 1 is fixedly installed with a guide frame 18 above the top pressure cylinder 17. The power output end of the top pressure cylinder 17 is upward and is provided with four guide rods 19 that slide with the guide frame 18. The top of the guide rod 19 is fixedly installed with a lower pressure block 20 that cooperates with the upper pressure plate 11 to fix and clamp the active pedal seat 6. In actual application, bolts can be used to strengthen the connection strength between the active pedal seat 6 and the lower pressure block 20.
[0028] The driven fixed structure 5 includes a second mounting seat 21 fixedly mounted on the working platform 2 of the mounting box 1, a mounting plate 22 is fixedly mounted on the upper surface of the second mounting seat 21, and the front end of the mounting plate 22 extends outside the second mounting seat 21, and a second group of synchronous moving structures 12 and a second group of optical detection structures 13 are fixedly mounted on the upper surface of the mounting plate 22, and two grabbing cylinders 23 are also fixedly mounted on the mounting plate 22, and the two grabbing cylinders 23 are symmetrically mounted on both sides of the second group of synchronous moving structures 12, and the telescopic ends of the grabbing cylinders 23 are downward and fixedly mounted with grabbing blocks 24, and the grabbing blocks 24 and the lower surface of the mounting plate 22 cooperate to clamp and fix the driven pedal seat 7, and the grabbing blocks 24 are fixedly mounted on both sides of the grabbing cylinders 23 with a stabilizing optical axis 25, which stabilizes the light. The shaft 25 is slidably connected to the mounting plate 22 to improve the lifting stability of the grab block 24; the inner walls on both sides of the second mounting seat 21 are rotatably installed with swing arms 26 that are transmission-connected to the pedal mounting rod 9 of the driven pedal seat 7, one side of the swing arm 26 is transmission-connected to the driven drive structure 8 and serves as the active swing arm 26a, and the other swing arm 26 is the driven swing arm 26b. The driven drive structure 8 includes a driven drive motor 27, which is transmission-connected to the active swing arm 26a through a reduction gear box 28. One end of the active swing arm 26a is transmission-connected to the driven drive structure 8, and the other end of the active swing arm 26a is transmission-connected to the linkage rod 31, which is then transmission-connected to the driven swing arm 26b, and the pedal mounting rod 9 is driven to swing through the driven drive motor 27.
[0029] As a preferred embodiment, the synchronous moving structure 12 includes a linear motor 27 fixedly mounted on the first mounting seat 10 or the second mounting seat 21, and a detection substrate 28 is mounted on the linear motor 27 to slide back and forth. Three laser rangefinders 15 are fixedly mounted on the front end of the detection substrate 28, and the three laser rangefinders 15 are driven to move back and forth by the linear motor 27; the mounting box 1 is fixedly mounted with a positioning cylinder 29 in front of the second mounting seat 21, and the telescopic end of the positioning cylinder 29 is upward and fixedly mounted with a positioning block 30 for supporting the driven pedal seat 7.
[0030] When the detection equipment provided in this embodiment is used, the active pedal seat 6 and the driven pedal seat 7 of the automobile pedal are first fixedly installed on the active fixing structure 4 and the driven fixing structure 5 respectively; the active pedal seat 6 is first fixedly installed above the lower pressure block 20, and the pressing cylinder 17 is started to lift the lower pressure block 20 and the active pedal seat 6, and cooperate with the upper pressure plate 11 to clamp and fix the active pedal seat 6 to the bottom of the upper pressure plate 11; the driven pedal seat 7 is first lifted and fixed to the lower surface of the mounting plate 22 by the positioning cylinder 29 in cooperation with the positioning block 30, and then the grabbing cylinder 23 is started to drive the grabbing block 24 to retract and clamp and fix the driven pedal seat 7 to the lower surface of the mounting plate 22.
[0031] After the active pedal seat 6 and the driven pedal seat 7 are fixed, the corresponding detection parameters, such as the model of the car pedal and the preset motion parameters, are set through the control structure 14, and then the detection is started. The three laser rangefinders 15 are first started to detect the initial position information of the pedal mounting rod 9 (such as Figure 4 As shown), the pedal mounting rod 9 of the active pedal seat 6 is controlled to swing on its own, and at the same time, the driven driving structure 8 drives the pedal mounting rod 9 of the driven pedal seat 7 to swing, and the two sets of synchronous moving structures 12 are started synchronously and drive the two sets of optical detection structures 13 to move synchronously, and detect the movement data of the two pedal mounting rods 9 in real time, and transmit the movement data to the control structure 14. The control structure 14 compares the real-time movement data with the preset movement data to determine whether it is consistent, determines whether the pedal is qualified, and records the detection data in the management system. Automated optical detection has higher detection efficiency and more accurate detection results.
[0032] The above-described embodiment merely represents one embodiment of the present invention. While the description is relatively specific and detailed, it should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. An automatic detection device for automobile pedals, characterized in that: The invention comprises a pedal fixing structure (3) for fixing a car pedal, a synchronous moving structure (12) being provided on the top of the pedal fixing structure (3), an optical detection structure (13) being provided on the synchronous moving structure (12), the optical detection structure (13) being communicatively connected to a control structure (14), the optical detection structure (13) comprising three laser rangefinders (15), the three laser rangefinders (15) correspondingly detecting the front end, left side and right side of a pedal mounting rod (9) of the car pedal, the car pedal being communicatively connected to the control structure (14), and the control structure (14) controlling the car pedal and the synchronous moving structure (12) to start simultaneously, and the synchronous moving structure (12) driving the optical detection structure (13) to follow the pedal mounting rod (9) and move forward and backward.
2. The automobile pedal automatic detection device according to claim 1, characterized in that: The pedal fixing structure (3) comprises an active fixing structure (4) and a passive fixing structure (5), wherein the active fixing structure (4) is used to fix an active pedal seat (6), and the passive fixing structure (5) is used to fix a passive pedal seat (7), and a passive driving structure (8) for driving the passive pedal seat (7) is provided on one side of the passive fixing structure (5).
3. The automobile pedal automatic detection device according to claim 2, characterized in that: It comprises an installation box (1), wherein the active fixed structure (4), the driven fixed structure (5), the driven drive structure (8) and the control structure (14) are all fixedly installed in the installation box (1).
4. The automobile pedal automatic detection device according to claim 3, characterized in that: The active fixed structure (4) includes a first mounting seat (10) fixedly mounted in the mounting box (1), an upper pressure plate (11) fixedly mounted on the upper surface of the first mounting seat (10), and the front end of the upper pressure plate (11) extends outside the first mounting seat (10), and a first group of synchronous moving structures (12) and an optical detection structure (13) fixedly mounted on the upper surface of the upper pressure plate (11); a top pressure cylinder (17) fixedly mounted in front of the first mounting seat (10) of the mounting box (1), a guide frame (18) fixedly mounted above the top pressure cylinder (17) of the mounting box (1), a power output end of the top pressure cylinder (17) upwardly facing and provided with a guide rod (19) that slides with the guide frame (18), and a lower pressure block (20) fixedly mounted on the top of the guide rod (19) that cooperates with the upper pressure plate (11) to fix the active pedal seat (6).
5. The automobile pedal automatic detection device according to claim 4, characterized in that: The driven fixed structure (5) includes a second mounting seat (21) fixedly mounted in the mounting box (1), a mounting plate (22) fixedly mounted on the upper surface of the second mounting seat (21), and a front end of the mounting plate (22) extends outside the second mounting seat (21), a second group of synchronous moving structures (12) and an optical detection structure (13) fixedly mounted on the upper surface of the mounting plate (22), a grabbing cylinder (23) fixedly mounted on the mounting plate (22), a grabbing block (24) fixedly mounted on the telescopic end of the grabbing cylinder (23) facing downward, and the grabbing block (24) and the lower surface of the mounting plate (22) cooperate to fix the driven pedal seat (7); swing arms (26) are rotatably mounted on the inner walls of both sides of the second mounting seat (21) and are transmission-connected to the pedal mounting rod (9) of the driven pedal seat (7), wherein the swing arm (26) on one side is transmission-connected to the driven driving structure (8).
6. The automobile pedal automatic detection device according to claim 5, characterized in that: The swing arm (26) that is transmission-connected to the driven drive structure (8) is an active swing arm (26a), and the other swing arm (26) is a driven swing arm (26b). One end of the active swing arm (26a) is transmission-connected to the driven drive structure (8), and the other end of the active swing arm (26a) is transmission-connected to a linkage rod (31), which is in turn transmission-connected to the driven swing arm (26b).
7. The automobile pedal automatic detection device according to claim 5, characterized in that: The synchronous moving structure (12) comprises a linear motor (27) fixedly mounted on a first mounting seat (10) or a second mounting seat (21); a detection substrate (28) is mounted on the linear motor (27) so as to slide back and forth; and three laser rangefinders (15) are fixedly mounted on the front end of the detection substrate (28).
8. The automobile pedal automatic detection device according to claim 7, characterized in that: The mounting box (1) is fixedly mounted with a positioning cylinder (29) in front of the second mounting seat (21); the telescopic end of the positioning cylinder (29) faces upward and is fixedly mounted with a positioning block (30) for supporting the driven pedal seat (7).