Automatic rebound detection robot for concrete strength

By designing a concrete strength automatic rebound detection robot, the precise movement of the rebound detector is achieved using the plate truck and the drive module, the problem of unreliable manual inspection results is solved and the detection accuracy and operation efficiency are improved.

CN223229405UActive Publication Date: 2025-08-15CHINA CONSTR EIGHTH ENG DIV CORP LTD ZHEJIANG CONSTR CO LTD
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Patent Information

Application Number
CN202422383324.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

When a manual handheld rebound detector performs concrete strength detection, the operation complexity is high, the time cost is high, and the test points are inconsistent with the predetermined detection area, resulting in unreliable detection results.

Method used

A concrete strength automatic rebound detection robot is designed. Through the cooperation of the plate truck, Z-axis drive module and X-axis drive module, the precise movement of the rebound detector is achieved, ensuring that the test point is consistent with the predetermined detection area, and the detachable rebound detector and movable shell structure is adopted to meet different detection needs.

Benefits of technology

It improves the accuracy of the test results, reduces artificial errors, simplifies the operation process, and adapts to concrete strength detection under different working conditions.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to an automatic rebound detection robot for concrete strength. The automatic rebound detection robot comprises a plate trailer, a Z-axis driving module, a lifting seat, an X-axis driving module, a movable shell and a rebound detector, the Z-axis driving module is mounted on the plate trailer; the Z-axis driving module is connected with the lifting base so as to drive the lifting base to move in the Z-axis direction. The X-axis driving module is mounted on the lifting seat; the X-axis driving module is connected with the movable shell so as to drive the movable shell to move in the X-axis direction. The springback detector is detachably mounted on the movable shell; through cooperation of the plate trailer, the Z-axis moving module and the X-axis moving module, the springback detector can accurately move to a preset detection position, the accuracy of the detection position is ensured, the accuracy of a test result is ensured, and the problem that the detection result is not reliable when the springback detector is manually held by hand is solved.
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Description

Technical Field

[0001] The utility model relates to the field of strength detection, in particular to a concrete strength automatic rebound detection robot. Background Art

[0002] Concrete strength testing is a process used to evaluate the compressive resistance of concrete structures. Concrete strength testing is crucial for construction projects and infrastructure construction. It can ensure the safety and reliability of concrete structures and improve project quality and durability. Non-destructive testing methods are usually used, including rebound method, ultrasonic method, resistance method, etc. These methods can accurately evaluate the strength of concrete without destroying the concrete structure. Among them, rebound method is the most commonly used method. The rebound hammer is applied to the concrete surface for impact, and the strength of the concrete is inferred based on the rebound degree of the rebound hammer.

[0003] When using the rebound method to test the strength of concrete, traditional concrete strength rebound testing devices generally use a handheld rebound tester to detect the position of the concrete. However, due to manual alignment of the test point, this will greatly increase the complexity and time cost of the operation, which may cause the test point to be inconsistent with the predetermined test area, affecting the accuracy of the test results, and increasing the risk of human error, which may lead to unreliable test results. Utility Model Content

[0004] The purpose of the utility model is to overcome the defects of the prior art and provide a concrete strength automatic rebound detection robot to solve the problem that the results of manual concrete strength automatic rebound detection in the prior art are unreliable.

[0005] To achieve the above object, the utility model provides a concrete strength automatic rebound detection robot, comprising a cart, a Z-axis drive module, a lifting seat, an X-axis drive module, a movable shell and a rebound detector;

[0006] The Z-axis drive module is installed on the cart;

[0007] The Z-axis driving module is connected to the lifting base to drive the lifting base to move along the Z-axis direction;

[0008] The X-axis drive module is installed on the lifting seat;

[0009] The X-axis driving module is connected to the movable shell to drive the movable shell to move along the X-axis direction;

[0010] The rebound detector can be detachably mounted on the movable shell.

[0011] By adopting this technical solution, after the rebound tester is installed on the movable shell, it can first be moved to the designated working area under the movement function of the cart itself, and then be moved freely on the moving surface formed by the Z-axis drive module and the X-axis drive module under the action of the Z-axis drive module and the X-axis drive module, so as to move the rebound tester to the designated detection position. Subsequently, the rebound tester can be used to perform automatic rebound detection at the corresponding position to ensure that the test point of the rebound tester is consistent with the predetermined detection area, thereby ensuring the accuracy of the test results and solving the problem of unreliable test results caused by errors in manually holding the rebound tester.

[0012] Furthermore, it also includes a drive shell installed on the cart, and the Z-axis drive module is installed inside the drive shell.

[0013] By adopting this technical solution, the installation complexity of the Z-axis drive module on the cart is reduced through the drive housing, while protecting the Z-axis drive module.

[0014] Furthermore, the Z-axis drive module includes a first motor, a first transmission wheel, a transmission belt, a second transmission wheel, a screw rod, a threaded sleeve, a sliding rod, a sliding sleeve and a connecting seat;

[0015] The first motor and the connecting base are an integrated structure and are connected to the drive housing through the connecting base;

[0016] The first transmission wheel and the second transmission wheel are respectively connected to the output shaft of the first motor and the lead screw, and the first transmission wheel and the second transmission wheel are connected in transmission via a transmission belt;

[0017] The screw rod is rotatably connected to the interior of the drive housing, and the slide rod is fixedly connected to the interior of the drive housing, and the screw rod and the slide rod are parallel to each other;

[0018] The threaded sleeve is fixed to the lifting seat and the sliding sleeve respectively. The threaded sleeve is threadedly connected to the screw rod, and the sliding sleeve is sleeved on the sliding rod.

[0019] By adopting this technical solution, after the first motor is started, the first transmission wheel connected to its output shaft drives the second transmission wheel to rotate through the transmission belt, thereby driving the screw to rotate. After the screw rotates, the threaded sleeve threaded on it can move up and down along the screw under the limiting action of the sliding sleeve and the sliding rod, thereby driving the lifting seat to move up and down, realizing the movement control in the Z-axis direction, and providing the prerequisite for the rebound tester to move in the Z-axis direction.

[0020] Furthermore, a second support frame is provided between one side of the drive housing and the top of the cart.

[0021] By adopting this technical solution, the second support frame is used for support to increase the stability of the drive housing on the cart.

[0022] Furthermore, the X-axis drive module includes a gear plate, a dual-axis motor, a gear, a limit sleeve and a limit rod;

[0023] The tooth plate is arranged horizontally and one end thereof is fixed to the lifting seat;

[0024] The dual-axis motor is installed inside the movable shell;

[0025] The gear is mounted on the output shaft of the dual-shaft motor, and the bottom end of the gear passes through the interior of the movable housing and engages with the gear plate;

[0026] The limiting sleeve is fixed to the bottom of the movable shell and is sleeved on the limiting rod;

[0027] The limiting rod is arranged parallel to the tooth plate and is fixed on the tooth plate.

[0028] By adopting this technical solution, after the dual-axis motor is started, the gear connected to its output shaft rotates. After the gear rotates, the movable shell can move along the tooth plate under the limiting action of the limit sleeve and the limit rod, thereby driving the movable shell to move along the X-axis on the tooth plate, providing the prerequisite for the rebound tester to move in the X-axis direction.

[0029] Furthermore, a first support frame is provided between the lower side of the tooth plate and the lifting seat.

[0030] By adopting this technical solution, the first support frame is used for support to increase the installation stability of the tooth plate on the lifting seat.

[0031] Furthermore, it also includes a card shell and a connecting block;

[0032] The card shell is movably connected to one side of the movable shell through a rotating shaft, and the other side of the movable shell is fixedly connected to a connecting block;

[0033] One side of the connecting block is clamped with the clamping shell.

[0034] By adopting this technical solution, after the rebound tester is placed on the movable shell, the clamping shell is flipped to the other side of the movable shell and engaged with the connecting block, and the rebound tester is tightened on the movable shell, thereby realizing rapid installation of the rebound tester. At the same time, the extension length of the rebound tester can be quickly adjusted, which can meet the needs of concrete strength testing under different situations.

[0035] Furthermore, the cart includes a bottom plate and a pulley, wherein the pulley is connected to the lower side of the bottom plate;

[0036] By adopting this technical solution, the cart is ensured to have the function of rapid movement.

[0037] Compared with the prior art, the present invention has the following beneficial effects:

[0038] 1. The cooperation of the pallet, Z-axis moving module and X-axis moving module enables the rebound tester to move accurately to the predetermined testing position and ensure the accuracy of the testing position, thereby ensuring the accuracy of the test results and solving the problem of unreliable test results of manual handheld rebound testers.

[0039] 2. The rebound tester is connected to the movable shell through a clamp. In addition to being detachable, the extension length can be adjusted at will, and it can adapt to different working conditions to meet the needs of concrete strength testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 This is a three-dimensional schematic diagram of the utility model's concrete strength automatic rebound detection robot;

[0041] Figure 2 This is a three-dimensional cross-sectional view of the utility model's automatic rebound detection robot for concrete strength;

[0042] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0043] Figure 4 This is a schematic diagram of the internal structure of the movable shell of the concrete strength automatic rebound detection robot of the present utility model.

[0044] Explanation of the accompanying drawings: 1. Base plate; 2. Drive shell; 301. First motor; 302. First transmission wheel; 303. Transmission belt; 304. Second transmission wheel; 305. Screw; 306. Threaded sleeve; 307. Slide rod; 308. Slide sleeve; 309. Connecting seat; 4. Tooth plate; 5. Movable shell; 6. Rebound tester; 7. First support frame; 8. Second support frame; 9. Dual-axis motor; 10. Gear; 11. Jam; 12. Connecting block; 13. Limit sleeve; 14. Limit rod. DETAILED DESCRIPTION

[0045] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0046] Please see the attached Figure 1 The utility model provides a concrete strength automatic rebound detection robot, which includes a cart, a Z-axis drive module, a lifting seat, an X-axis drive module, a movable shell 5 and a rebound detector 6; the Z-axis drive module is installed on the cart; the Z-axis drive module is connected to the lifting seat to drive the lifting seat to move along the Z-axis direction; the X-axis drive module is installed on the lifting seat; the X-axis drive module is connected to the movable shell 5 to drive the movable shell 5 to move along the X-axis direction; the rebound detector 6 can be detachably installed on the movable shell 5.

[0047] After the rebound detector 6 is installed on the movable shell 5, it can first be moved to the designated working area under the movement function of the cart itself, and then be moved arbitrarily on the moving surface formed by the Z-axis drive module and the X-axis drive module under the action of the Z-axis drive module and the X-axis drive module, so as to move the rebound detector 6 to the designated detection position. Subsequently, the rebound detector 6 can perform automatic rebound detection at the corresponding position to ensure that the test point of the rebound detector 6 is consistent with the predetermined detection area, thereby ensuring the accuracy of the test results and solving the problem of unreliable test results caused by errors in manually holding the rebound detector 6.

[0048] Furthermore, in order to reduce the installation complexity of the Z-axis drive module on the cart and protect the Z-axis drive module, a drive shell 2 is installed on the cart, and the Z-axis drive module is installed inside the drive shell 2.

[0049] See also Figure 2-3 , the Z-axis drive module includes a first motor 301, a first transmission wheel 302, a transmission belt 303, a second transmission wheel 304, a screw rod 305, a threaded sleeve 306, a sliding rod 307, a sliding sleeve 308 and a connecting seat 309; the first motor 301 and the connecting seat 309 are an integrated structure and are connected to the drive housing 2 through the connecting seat 309; the first transmission wheel 302 and the second transmission wheel 304 are respectively connected to the output shaft of the first motor 301 and the screw rod 305, and the first transmission wheel 302 and the second transmission wheel 304 are transmission connected through the transmission belt 303; the screw rod 305 is rotatably connected to the inside of the drive housing 2, and the sliding rod 307 is fixedly connected to the inside of the drive housing 2, and the screw rod 305 and the sliding rod 307 are parallel to each other; the threaded sleeve 306 is fixed to the lifting seat and the sliding sleeve 308 respectively, the threaded sleeve 306 is threadedly connected to the screw rod 305, and the sliding sleeve 308 is sleeved on the sliding rod 307;

[0050] After the first motor 301 is started, the first transmission wheel 302 connected to its output shaft drives the second transmission wheel 302 to rotate through the transmission belt 303, thereby driving the screw rod 305 to rotate. After the screw rod 305 rotates, the threaded sleeve 306 threadedly connected thereto can move up and down along the screw rod 305 under the limiting action of the sliding sleeve 308 and the sliding rod 307, thereby driving the lifting seat to move up and down, realizing the movement control in the Z-axis direction, and providing the prerequisite for the rebound tester 6 to move in the Z-axis direction.

[0051] Furthermore, in order to increase the stability of the drive housing 2 on the cart, a second support frame 8 is provided between one side of the drive housing 2 and the top of the cart.

[0052] See also Figure 2 and 4The X-axis drive module includes a gear plate 4, a dual-axis motor 9, a gear 10, a limiting sleeve 13 and a limiting rod 14; the gear plate 4 is arranged horizontally and one end is fixed to the lifting seat; the dual-axis motor 9 is installed inside the movable shell 5; the gear 10 is installed on the output shaft of the dual-axis motor 9, and the bottom end of the gear 10 passes through the interior of the movable shell 5 and engages with the gear plate 4; the limiting sleeve 13 is fixed to the bottom of the movable shell 5 and is sleeved on the limiting rod 14; the limiting rod 14 is arranged parallel to the gear plate 4 and fixed on the gear plate 4;

[0053] After the dual-axis motor 9 is started, the gear 10 connected to its output shaft rotates. After the gear 10 rotates, the movable shell 5 can move along the tooth plate 4 under the limiting action of the limiting sleeve 13 and the limiting rod 14, thereby driving the movable shell 5 to move along the X-axis on the tooth plate 4, providing the prerequisite for the rebound tester 6 to move in the X-axis direction.

[0054] Furthermore, in order to increase the installation stability of the tooth plate 4 on the lifting seat, a first support frame 7 is provided between the lower side of the tooth plate 4 and the lifting seat.

[0055] It also includes a card shell 11 and a connecting block 12; the card shell 11 is movably connected to one side of the movable shell 5 through a rotating shaft, and the other side of the movable shell 5 is fixedly connected to the connecting block 12; one side of the connecting block 12 is engaged with the card shell 11;

[0056] After the rebound tester 6 is placed on the movable shell 5, the locking shell 11 is flipped to the other side of the movable shell 5 and engaged with the connecting block 12, while the rebound tester 6 is tightened on the movable shell 5, thereby realizing the rapid installation of the rebound tester 6. At the same time, the extended length of the rebound tester 6 can be quickly adjusted, which can meet the needs of concrete strength testing in different situations.

[0057] The present invention has been described in detail above with reference to the accompanying drawings and embodiments. A person skilled in the art can make various modifications to the present invention based on the above description. Therefore, certain details in the embodiments should not be construed as limiting the present invention. The scope of protection of the present invention shall be determined by the scope defined in the appended claims.

Claims

1. A concrete strength automatic rebound detection robot, characterized in that: Including a trolley, a Z-axis drive module, a lifting seat, an X-axis drive module, a movable shell and a rebound tester; The Z-axis drive module is installed on the cart; The Z-axis driving module is connected to the lifting base to drive the lifting base to move along the Z-axis direction; The X-axis drive module is installed on the lifting seat; The X-axis driving module is connected to the movable shell to drive the movable shell to move along the X-axis direction; The rebound detector can be detachably mounted on the movable shell.

2. The concrete strength automatic rebound detection robot according to claim 1, characterized in that: It also includes a driving shell installed on the cart, and the Z-axis driving module is installed inside the driving shell.

3. The concrete strength automatic rebound detection robot according to claim 2, characterized in that: The Z-axis drive module includes a first motor, a first transmission wheel, a transmission belt, a second transmission wheel, a screw rod, a threaded sleeve, a sliding rod, a sliding sleeve and a connecting seat; The first motor and the connecting base are an integrated structure and are connected to the drive housing through the connecting base; The first transmission wheel and the second transmission wheel are respectively connected to the output shaft of the first motor and the lead screw, and the first transmission wheel and the second transmission wheel are connected in transmission via a transmission belt; The screw rod is rotatably connected to the interior of the drive housing, and the slide rod is fixedly connected to the interior of the drive housing, and the screw rod and the slide rod are parallel to each other; The threaded sleeve is fixed to the lifting seat and the sliding sleeve respectively. The threaded sleeve is threadedly connected to the screw rod, and the sliding sleeve is sleeved on the sliding rod.

4. The concrete strength automatic rebound detection robot according to claim 2, characterized in that: A second support frame is provided between one side of the driving shell and the top of the cart.

5. The concrete strength automatic rebound detection robot according to claim 1, characterized in that: The X-axis drive module includes a gear plate, a dual-axis motor, a gear, a limit sleeve and a limit rod; The tooth plate is arranged horizontally and one end thereof is fixed to the lifting seat; The dual-axis motor is installed inside the movable shell; The gear is mounted on the output shaft of the dual-shaft motor, and the bottom end of the gear passes through the interior of the movable housing and engages with the gear plate; The limiting sleeve is fixed to the bottom of the movable shell and is sleeved on the limiting rod; The limiting rod is arranged parallel to the tooth plate and is fixed on the tooth plate.

6. The concrete strength automatic rebound detection robot according to claim 5, characterized in that: A first supporting frame is provided between the lower side of the tooth plate and the lifting seat.

7. The concrete strength automatic rebound detection robot according to claim 1, characterized in that: Also includes card shell and connecting block; The card shell is movably connected to one side of the movable shell through a rotating shaft, and the other side of the movable shell is fixedly connected to a connecting block; One side of the connecting block is clamped with the clamping shell.

8. The concrete strength automatic rebound detection robot according to claim 1, characterized in that: The cart includes a bottom plate and a pulley, wherein the pulley is connected to the lower side of the bottom plate.

Citation Information

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