Device for detecting binding force of coating layer of precision part

By using fixed components and adjustment mechanisms in the coating bonding force detection device, uniform clamping and precise load control are achieved, solving the problem of loose or falling off parts in the prior art, and improving the accuracy and reliability of detection.

CN223229455UActive Publication Date: 2025-08-15ZHIHUI NEW MATERIAL TECH (YANGZHOU) CO LTD
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Patent Information

Application Number
CN202422884433.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-08-15
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The existing coating bonding force detection device has uneven stress distribution when clamping and fixing, causing the precision parts to loosen or fall off, affecting the accuracy and reliability of the test results.

Method used

The fixed components and adjustment mechanism are adopted, and the three clamping plates are moved relative to each other and the threaded rods drive the downward plate movement to achieve uniform clamping and precise control of load application, ensuring the stability and accuracy of the parts during the testing process.

Benefits of technology

It improves the accuracy and repeatability of the binding force detection of precision parts coatings, reduces the movement or fall off of parts caused by vibration and impact, and improves the testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a precision part coating layer binding force detection device, and particularly relates to the part detection technology field, the precision part coating layer binding force detection device comprises a pedestal, the upper surface of the pedestal is provided with a fixing assembly; the fixing assembly comprises a first motor, the first motor is fixedly connected with the interior of the base through screws, a first gear is fixedly installed at the output end of the first motor, a second gear is meshed with one side of the first gear, three first connecting rods are fixedly connected to the upper surface of the second gear, and pushing rods are rotationally connected to the outer sides of the first connecting rods. One end of the push rod is rotationally connected with a second connecting rod, and the top end of the second connecting rod is fixedly connected with a second connecting rod. Compared with the prior art, by arranging the fixing assembly, clamping force can be more uniformly distributed on the outer side of a part by utilizing relative movement of the three clamping plates, the part can be ensured to be kept at a fixed position in the testing process, movement or falling off caused by vibration and impact factors is reduced, and therefore the testing accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of parts detection, and more specifically, to a device for detecting the bonding force of a coating layer of a precision part. Background Art

[0002] Adhesion testing is a key materials testing method used to assess the strength of the bond between a material or coating and its substrate. This testing is widely used in manufacturing, aerospace, automotive engineering, and other fields, and is crucial for ensuring product quality and reliability.

[0003] The existing method of destroying the coating layer on the surface of the substrate by applying strong pressure to the substrate instantly can only measure the critical value of the bonding between the coating and the substrate, but cannot measure the durability of the bonding between the substrate and the coating.

[0004] After searching, the Chinese patent with announcement number CN221280905U discloses a coating layer adhesion test device. By spraying sand and gravel onto the surface of the workpiece together with gas, the workpiece surface is continuously impacted to form a sandblasting-type coating layer adhesion durability test, changing the traditional instantaneous high-pressure detection method, and better detecting the durability of the base coating during actual use.

[0005] When the above-mentioned coating layer adhesion test device is actually used, the general clamping and fixing method adopts the left and right clamping method, which causes the precision parts to be subjected to uneven stress distribution in the clamping area, making it difficult to provide sufficient stability and clamping force, causing the sample to loosen or fall off during the test, thereby affecting the accuracy of the test results. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a device for detecting the bonding force of a coating layer of a precision part to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A device for detecting the bonding force of a coating layer on a precision part comprises a base, wherein a fixing component is mounted on the upper surface of the base;

[0009] The fixing assembly includes a first motor, the first motor is fixedly connected to the inside of the base by screws, the first gear is fixedly installed on the output end of the first motor, the second gear is meshed with the first gear on one side, and the upper surface of the second gear is fixedly connected to three first connecting rods, the outer side of the first connecting rod is rotatably connected to the push rod, one end of the push rod is rotatably connected to the second connecting rod, the top end of the second connecting rod is fixedly connected to the second connecting rod, the top end of the second connecting rod is fixedly connected to the slider, the outer upper surface of the slider is fixedly connected to the clamping plate, and an anti-slip pad is bonded to one side of the clamping plate, the upper surface of the base is fixedly connected to the chassis, and three first sliding grooves are opened on the upper surface of the chassis, and the second connecting rod is slidably connected to the inner side of the first sliding groove.

[0010] By adopting the above technical solution: the second gear is rotated to drive the three clamping plates to move relative to each other through the push rod, so that the three clamping plates can clamp and fix the outside of the part, so that the part can remain stable during testing.

[0011] As a further description of the above technical solution: two cylinders are installed on the upper surface of the base, a protective ring is fixedly installed on the output end of the cylinder, two second sliding grooves are opened on the upper surface of the base, and the bottom end of the protective ring is slidably connected to the inner side of the second sliding groove.

[0012] By adopting the above technical solution: utilizing the relative movement of the two second chutes, the two second chutes can be effectively protected during the detection process.

[0013] As a further description of the above technical solution: an adjustment mechanism is installed on the upper surface of the base, and the adjustment structure includes a support frame, the support frame is welded and fixed to the top of the base, two third slide grooves are opened on one side of the support frame, the upper surface of the support frame is fixedly connected to the second motor, the output end of the second motor is fixedly installed with a threaded rod, the bottom end of the threaded rod is rotatably connected to the inner side of the support frame, the outer side of the threaded rod is threadedly connected to a lower pressure plate, one side of the lower pressure plate is slidably connected to the inner side of the third slide groove, the lower surface of the lower pressure plate is fixedly connected to a pressure sensor, and the bottom end of the pressure sensor is installed with a pressure head.

[0014] By adopting the above technical solution, the threaded rod can drive the lower pressing plate to move through the thread, so as to facilitate the control of the load applied downward by the pressure head on the coating layer.

[0015] The technical effects and advantages of this utility model are:

[0016] 1. By setting up a fixing assembly, compared with the existing technology, the relative movement of three clamping plates can more evenly distribute the clamping force on the outside of the part, ensuring that the part remains in a fixed position during the test, reducing movement or falling due to vibration and impact factors, thereby improving test accuracy;

[0017] 2. By setting up an adjustment mechanism, compared with the existing technology, the rotation of the threaded rod can drive the lower pressure plate to move up and down through the thread, thereby controlling the load applied to the coating layer, ensuring the accuracy and repeatability of the test, and improving the test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 This is a partial structural diagram of the second chute connection of the present invention.

[0020] Figure 3 This is a partial structural diagram of the first motor connection of the present utility model.

[0021] Figure 4 This is a partial structural diagram of the second gear connection of the present invention.

[0022] Figure 5 This is a partial structural diagram of the slider connection of the utility model.

[0023] Figure 6 This is a partial structural diagram of the support frame connection of the present invention.

[0024] The accompanying drawings are marked as follows: 1. base; 2. first motor; 3. first gear; 4. second gear; 5. first connecting rod; 6. push rod; 7. second connecting rod; 8. slider; 9. clamping plate; 10. anti-slip pad; 11. chassis; 12. first slide; 13. cylinder; 14. protective ring; 15. second slide; 16. support frame; 17. third slide; 18. second motor; 19. threaded rod; 20. lower pressure plate; 21. pressure sensor; 22. pressure head. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] The embodiment of the present application discloses a device for detecting the bonding force of a coating layer on a precision part, comprising a base 1 , on the upper surface of which a fixing component is mounted;

[0027] The fixing assembly includes a first motor 2, which is fixedly connected to the inside of the base 1 by screws, a first gear 3 is fixedly installed on the output end of the first motor 2, a second gear 4 is meshed with one side of the first gear 3, and three first connecting rods 5 are fixedly connected to the upper surface of the second gear 4. The outer side of the first connecting rod 5 is rotatably connected to a push rod 6, and one end of the push rod 6 is rotatably connected to a second connecting rod 7, and the top of the second connecting rod 7 is fixedly connected to the second connecting rod 7, and the top of the second connecting rod 7 is fixedly connected to a slider 8, and the upper surface of the outer side of the slider 8 is fixedly connected to a clamping plate 9, and a non-slip pad 10 is bonded to one side of the clamping plate 9. The upper surface of the base 1 is fixedly connected It is connected to a chassis 11, and three first slide grooves 12 are provided on the upper surface of the chassis 11. The second connecting rod 7 is slidably connected to the inner side of the first slide groove 12. The first motor 2 is used to drive the first gear 3 to rotate, so that the first gear 3 engages and drives the second gear 4 to rotate. The rotation of the second gear 4 can drive the slider 8 to slide inside the first slide groove 12 through the push rod 6. The first slide groove 12 provides a guide for the movement of the slider 8, so that the slider 8 can drive the clamping plate 9 to move. The three clamping plates 9 can effectively clamp and fix the outside of the part, which helps to ensure that the part remains in a fixed position during the test, thereby improving the accuracy of the test.

[0028] Reference Figure 2 As shown, two cylinders 13 are installed on the upper surface of the base 1, and a protective ring 14 is fixedly installed on the output end of the cylinder 13. Two second slide grooves 15 are provided on the upper surface of the base 1. The bottom end of the protective ring 14 is slidably connected with the inner side of the second slide groove 15. The cylinder 13 is used to push the protective ring 14 to slide inside the second slide groove 15. The second slide groove 15 provides a guide for the movement of the protective ring 14, so that the two protective rings 14 can protect the outside of the part during inspection, thereby ensuring the safety of the inspection environment.

[0029] Reference Figure 6 As shown, an adjustment mechanism is installed on the upper surface of the base 1, and the adjustment structure includes a support frame 16, which is welded and fixed to the top of the base 1, and two third slide grooves 17 are provided on one side of the support frame 16. The upper surface of the support frame 16 is fixedly connected to a second motor 18, and a threaded rod 19 is fixedly installed on the output end of the second motor 18. The bottom end of the threaded rod 19 is rotatably connected to the inner side of the support frame 16, and the outer side of the threaded rod 19 is threadedly connected to a lower pressure plate 20. One side of the lower pressure plate 20 is slidably connected to the inner side of the third slide groove 17, and a pressure head 22 is installed on the lower surface of the lower pressure plate 20. The threaded rod 19 is driven to rotate by the second motor 18, so that the threaded rod 19 can drive the lower pressure plate 20 to move downward through the thread, and the two third slide grooves 17 provide a guiding effect for the movement of the lower pressure plate 20, so that the lower pressure plate 20 can stably drive the pressure head 22 to move downward, thereby controlling the load applied to the coating layer and ensuring the accuracy and repeatability of the test.

[0030] Working principle of the utility model: This utility model designs a device for detecting the bonding strength of the coating layer of precision parts. The specific structure is shown in the attached manual. Figure 1-6 As shown, in the present technical solution, through the mutual cooperation between various structures, when it is necessary to inspect the precision parts, first the precision parts are placed on the chassis 11, and then the first motor 2 is started. The first motor 2 is used to drive the first gear 3 to rotate, so that the first gear 3 is engaged and drives the second gear 4 to rotate. The rotation of the second gear 4 can drive the slider 8 to slide inside the first slide groove 12 through the push rod 6. The first slide groove 12 provides a guide for the movement of the slider 8, so that the slider 8 can drive the clamping plate 9 to move. The relative movement of the three clamping plates 9 can clamp and fix the outside of the precision parts, so that the precision parts can remain relatively stable during the inspection process.

[0031] When the precision parts are fixed, the two cylinders 13 are started, and the two cylinders 13 push the protective ring 14 to slide inside the second slide groove 15. The two protective rings 14 can protect the outside of the chassis 11. Then the second motor 18 is started, and the threaded rod 19 is driven to rotate by the second motor 18, so that the threaded rod 19 drives the lower pressure plate 20 to move downward through the thread. The two third slide grooves 17 provide a guide for the movement of the lower pressure plate 20, so that the lower pressure plate 20 can drive the pressure head 22 downward to squeeze the parts. The bonding force is evaluated by observing the minimum load for the destruction of the coating layer through the indentation of the parts. At the same time, the pressure sensor 21 is used to record the downward pressure, which is beneficial to improve the accuracy of the detection.

[0032] The drawings of the embodiments disclosed in the present invention only relate to the structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. In the absence of conflicts, the same embodiment and different embodiments of the present invention may be combined with each other.

[0033] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned belong to the prior art and are not shown in the figures and will not be described here again;

[0034] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for detecting the bonding strength of a coating layer of a precision part, comprising a base (1), characterized in that: A fixing component is installed on the upper surface of the base (1); The fixing assembly includes a first motor (2), the first motor (2) is fixedly connected to the inside of the base (1) by screws, a first gear (3) is fixedly installed on the output end of the first motor (2), a second gear (4) is meshed on one side of the first gear (3), three first connecting rods (5) are fixedly connected to the upper surface of the second gear (4), the outer side of the first connecting rod (5) is rotatably connected to a push rod (6), one end of the push rod (6) is rotatably connected to a second connecting rod (7), the top of the second connecting rod (7) is fixedly connected to the second connecting rod (7), the top of the second connecting rod (7) is fixedly connected to a slider (8), the outer upper surface of the slider (8) is fixedly connected to a clamping plate (9), one side of the clamping plate (9) is bonded with an anti-slip pad (10), the upper surface of the base (1) is fixedly connected to a chassis (11), the upper surface of the chassis (11) is provided with three first sliding grooves (12), and the second connecting rod (7) is slidably connected to the inner side of the first sliding groove (12).

2. The device for detecting the bonding strength of coating layers of precision parts according to claim 1, characterized in that: Two cylinders (13) are mounted on the upper surface of the base (1), and a protective ring (14) is fixedly mounted on the output end of the cylinder (13).

3. The device for detecting the bonding strength of coating layers of precision parts according to claim 1, characterized in that: Two second slide grooves (15) are provided on the upper surface of the base (1), and the bottom end of the protective ring (14) is slidably connected to the inner side of the second slide groove (15). An adjustment mechanism is installed on the upper surface of the base (1), and the adjustment structure includes a support frame (16). The support frame (16) is welded and fixed to the top end of the base (1).

4. The device for detecting the bonding strength of coating layers of precision parts according to claim 3, characterized in that: Two third sliding grooves (17) are provided on one side of the support frame (16), and a second motor (18) is fixedly connected to the upper surface of the support frame (16).

5. The device for detecting the bonding strength of coating layers of precision parts according to claim 4, characterized in that: A threaded rod (19) is fixedly mounted on the output end of the second motor (18), and the bottom end of the threaded rod (19) is rotatably connected to the inner side of the support frame (16).

6. The device for detecting the bonding strength of coating layers of precision parts according to claim 5, characterized in that: The outer side of the threaded rod (19) is threadedly connected to a lower pressing plate (20), and one side of the lower pressing plate (20) is slidably connected to the inner side of the third sliding groove (17).

7. The device for detecting the bonding strength of coating layers of precision parts according to claim 6, characterized in that: A pressure sensor (21) is fixedly connected to the lower surface of the lower pressure plate (20), and a pressure head (22) is installed at the bottom end of the pressure sensor (21).

Citation Information

Patent Citations

  • Coating layer binding force testing device

    CN221280905U