Terminal press-in mechanism
Through the automatic clamping design of the terminal pressing mechanism, the problems of high costs and workpiece damage in the prior art are solved, and low-cost and effective workpiece protection is achieved.
Patent Information
- Application Number
- CN202422433002.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the prior art, the terminal assembly process requires the design of matching fixed seats and the use of hydraulic cylinders for precise control, resulting in high design and use costs, and the plastic product workpieces are easily damaged due to improper clamping force.
The terminal pressing mechanism including assembly board, assembly seat, downward assembly and drive assembly is adopted. The automatic clamping seat and spring clamping arm design is used to achieve automatic clamping by lifting cylinders and rotating cylinders, avoiding excessive clamping force, reducing costs and protecting workpieces.
It realizes low-cost automatic clamping, avoids workpiece damage, improves workpiece protection effect, and reduces design and use costs.
Smart Images

Figure CN223230678U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrical assembly, in particular to a terminal pressing mechanism. Background Art
[0002] The terminal assembly process usually involves placing the workpiece to be assembled on an assembly table, clamping it with a fixture, and then using a robotic arm to clamp the terminal and move it downward to insert it into the workpiece to complete the assembly.
[0003] However, in actual use, in order to prevent the workpiece from deflecting, it is usually necessary to design a matching fixed seat, and the workpiece is firmly clamped on the fixed seat by a hydraulic cylinder. In actual use, the hydraulic cylinder used for clamping needs to be precisely controlled by a PLC. On the one hand, the design cost and the use cost are high. On the other hand, the workpiece is mostly plastic products, and the workpiece may be easily damaged if the clamping force is not well controlled. For this purpose, a terminal pressing mechanism is specially provided to solve the above problems. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides a terminal pressing mechanism, which solves the problem that in actual use, in order to avoid the workpiece from deflecting, it is usually necessary to design a matching fixed seat, and the workpiece is firmly clamped on the fixed seat by a hydraulic cylinder. In actual use, the hydraulic cylinder used for clamping needs to be precisely controlled by a PLC. On the one hand, the design cost and the use cost are high. On the other hand, the workpiece is mostly plastic products, and the workpiece can be easily damaged if the clamping force is not well controlled.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a terminal pressing mechanism, comprising an assembly carrier and an assembly seat arranged on the top of the assembly carrier, a pressing assembly is arranged on the top of the assembly seat, and the pressing assembly includes a pressing cylinder and a positioning assembly clamp installed at the bottom end of the pressing cylinder;
[0006] A driving assembly is provided at the bottom of the assembly seat, and the driving assembly includes:
[0007] A lifting cylinder is provided below the assembly carrier plate and is used to drive the assembly seat to move up and down;
[0008] A rotary cylinder, which is fixedly mounted on the bottom of the assembly carrier plate and is used to drive the assembly seat to rotate;
[0009] The assembly seat includes a fixed support and an automatic clamping seat arranged inside the fixed support. The outer side of the automatic clamping seat is movably hinged with a spring clamping arm, and the bottom end of the spring clamping arm is squeezed by the outer wall of the fixed support to realize the expansion of the spring clamping arm.
[0010] Preferably, a contact roller is fixedly mounted on the outer side of the top of the fixed support, the contact roller abuts against the bottom end of the spring clamp arm, and a torsion spring is provided between the spring clamp arm and the automatic clamp seat.
[0011] Preferably, two sides of the fixed support are provided with through-beam photoelectric sensors, and the through-beam photoelectric sensors are fixedly mounted on the top of the assembly carrier.
[0012] Preferably, a bracket plate is fixedly mounted on the top of the assembly carrier plate, the downward pressure cylinder is fixedly mounted on the top of the bracket plate, and a terminal position detection sensor is fixedly mounted on the outer surface of the bracket plate.
[0013] Preferably, the outer surface of the bracket plate is slidably connected to a sliding carrier, the output end of the downward-pressing cylinder is fixedly connected to the sliding carrier, and a hydraulic feed pusher is fixedly installed on the outer wall of the bottom end of the downward-pressing cylinder.
[0014] Preferably, the positioning assembly clamp is fixedly mounted on the bottom end of the bracket plate, the outer surface of the sliding carrier is fixedly mounted with a wedge-shaped top plate and a feed push rod, the bottom end of the feed push rod is movably inserted into the interior of the positioning assembly clamp, and the outer surface of the positioning assembly clamp is rotatably provided with a rotating cutting rod.
[0015] Preferably, the top end of the rotating cutting rod is rotatably connected to a cutting roller, the cutting roller is abutted against the outer wall of the wedge-shaped top plate, a return spring is installed on the back of the upper end of the rotating cutting rod, and the bottom end of the rotating cutting rod is movably hinged with a cutter, the end of the cutter is movably inserted into the interior of the positioning assembly clamp, and the side of the positioning assembly clamp is connected to the hydraulic feed pusher.
[0016] Preferably, the bottom of the automatic clamp is fixedly connected to a square rod, the bottom end of the square rod is rotatably connected to the output end of the lifting cylinder, the lower surface of the assembly carrier is fixedly installed with a U-shaped support frame, and the lifting cylinder is fixedly installed at the bottom of the U-shaped support frame.
[0017] Preferably, a transmission wheel is movably sleeved on the outer surface of the top end of the square rod, the transmission wheel is rotatably connected to the bottom of the assembly carrier plate, and a transmission belt is installed between the rotating cylinder and the transmission wheel.
[0018] The utility model discloses a terminal pressing mechanism, which has the following beneficial effects: an automatic clamping seat that can slide up and down is provided on the top of the fixed support, and when waiting for loading, the spring clamping arm and the contact roller on the top of the fixed support are abutted, so that multiple spring clamping arms are stretched outwards. At this time, the workpiece is inserted into the top of the automatic clamping seat, and then the lifting cylinder drives the automatic clamping seat to move up through the square rod. At this time, the bottom end of the spring clamping arm is separated from the contact roller. At this time, under the action of the torsion spring inside the spring clamping arm, the spring clamping arm is flipped inwards and automatically clamped on the outer surface of the workpiece, which can realize automatic support during processing. After the processing is completed, the automatic clamping seat automatically stretches when it moves down, which has low cost and can avoid excessive clamping force to damage the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 This is a schematic diagram of the overall outer surface structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the outer surface structure of the downward pressing component of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the assembly seat of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the drive assembly of the utility model;
[0024] Figure 5 This is a schematic diagram of the automatic clamping seat structure of the utility model;
[0025] Figure 6 This is a schematic diagram of the outer surface structure of the positioning assembly clamp of the utility model;
[0026] Figure 7 This is an exploded view of the outer surface structure of the positioning assembly clamp of the utility model.
[0027] In the figure: 1. Assembly carrier; 2. Pressing assembly; 21. Bracket plate; 22. Pressing cylinder; 23. Positioning assembly clamp; 24. Sliding carrier; 25. Hydraulic feed pusher; 26. Terminal position detection sensor; 27. Wedge-shaped top plate; 28. Rotating cutting rod; 29. Feed push rod; 210. Cutting roller; 211. Cutter; 212. Reset spring; 3. Assembly seat; 31. Fixed support; 32. Automatic clamping seat; 33. Spring clamping arm; 34. Contact roller; 35. Opposing photoelectric sensor; 4. Driving assembly; 41. U-shaped support frame; 42. Square rod; 43. Rotating cylinder; 44. Transmission wheel; 45. Lifting cylinder. DETAILED DESCRIPTION
[0028] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0029] The embodiment of the present application solves the problem that in actual use, in order to avoid the deflection of the workpiece, a matching fixing seat usually needs to be designed, and the workpiece is firmly clamped on the fixing seat by a hydraulic cylinder. In actual use, the hydraulic cylinder used for clamping needs to be precisely controlled by a PLC. On the one hand, the design cost and the use cost are high. On the other hand, the workpiece is mostly plastic products, and the workpiece may be easily damaged if the clamping force is not well controlled.
[0030] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0031] The embodiment of the utility model discloses a terminal pressing mechanism.
[0032] According to the attached Figure 1-7 As shown, it includes an assembly carrier plate 1 and an assembly seat 3 arranged on the top of the assembly carrier plate 1, a pressing component 2 is provided on the top of the assembly seat 3, and the pressing component 2 includes a pressing cylinder 22 and a positioning assembly clamp 23 installed at the bottom end of the pressing cylinder 22;
[0033] A driving assembly 4 is provided at the bottom of the assembly seat 3, and the driving assembly 4 includes:
[0034] A lifting cylinder 45 is provided below the assembly carrier plate 1 and is used to drive the assembly seat 3 to move up and down;
[0035] The rotary cylinder 43 is fixedly mounted on the bottom of the assembly carrier 1 , and is used to drive the assembly seat 3 to rotate.
[0036] The assembly seat 3 includes a fixed support 31 and an automatic clamping seat 32 arranged inside the fixed support 31. The outer side of the automatic clamping seat 32 is movably hinged with a spring clamping arm 33. The bottom end of the spring clamping arm 33 is squeezed against the outer wall of the fixed support 31 to realize the expansion of the spring clamping arm 33.
[0037] A contact roller 34 is fixedly installed on the outer side of the top of the fixed support 31, and the contact roller 34 is against the bottom end of the spring clamp arm 33. A torsion spring is provided between the spring clamp arm 33 and the automatic clamping seat 32, and the torsion spring drives the spring clamp arm 33 to automatically flip toward the middle to clamp the workpiece.
[0038] When waiting for loading, the spring clamp arm 33 is against the contact roller 34 on the top of the fixed support 31, so that multiple spring clamp arms 33 are stretched outward. At this time, the workpiece is inserted into the top of the automatic clamp seat 32, and then the lifting cylinder 45 drives the automatic clamp seat 32 to move up through the square rod 42. At this time, the bottom end of the spring clamp arm 33 is separated from the contact roller 34. At this time, under the action of the torsion spring inside the spring clamp arm 33, the spring clamp arm 33 flips inward and automatically clamps the outer surface of the workpiece, which can realize automatic support during processing. After the processing is completed, the automatic clamp seat 32 automatically stretches out when it moves down, which is low in cost and can avoid excessive clamping force to damage the workpiece.
[0039] There are photoelectric sensors 35 on both sides of the fixed support 31. The photoelectric sensors 35 are fixedly installed on the top of the assembly carrier 1. The photoelectric sensors 35 are used to detect whether there is a workpiece on the automatic clamping base 32. When there is a workpiece, the lifting cylinder 45 is controlled to start and rise to the assembly station.
[0040] A bracket plate 21 is fixedly installed on the top of the assembly carrier plate 1, a downward pressure cylinder 22 is fixedly installed on the top of the bracket plate 21, a terminal position detection sensor 26 is fixedly installed on the outer surface of the bracket plate 21, a sliding carrier 24 is slidably connected to the outer surface of the bracket plate 21, the output end of the downward pressure cylinder 22 is fixedly connected to the sliding carrier 24, a hydraulic feed pusher 25 is fixedly installed on the outer wall of the bottom end of the downward pressure cylinder 22, a positioning assembly clamp 23 is fixedly installed on the bottom end of the bracket plate 21, and a wedge-shaped top plate 27 and a feed push rod 29 are fixedly installed on the outer surface of the sliding carrier 24. The bottom end of the feed push rod 29 is movably inserted into the interior of the positioning assembly clamp 23. A rotating cutting rod 28 is rotatably provided on the outer surface of the positioning assembly clamp 23. The top end of the rotating cutting rod 28 is rotatably connected to a cutting roller 210. The cutting roller 210 is abutted against the outer side wall of the wedge-shaped top plate 27. A return spring 212 is installed on the back of the upper end of the rotating cutting rod 28. The bottom end of the rotating cutting rod 28 is movably hinged with a cutter 211. The end of the cutter 211 is movably inserted into the interior of the positioning assembly clamp 23. The side of the positioning assembly clamp 23 is connected to the hydraulic feed pusher 25.
[0041] The hydraulic feed pusher 25 inserts a series of processed terminals into the interior of the positioning assembly clamp 23 from the side. When the terminals are pressed in, the downward pressure cylinder 22 is started, and the output end of the downward pressure cylinder 22 moves downward, driving the entire sliding carrier 24 to move downward. At this time, the wedge-shaped top plate 27 is first inserted to the inner side of the top of the rotating cutting rod 28 and abuts against the cutting roller 210, so that the top of the rotating cutting rod 28 is flipped outward. At this time, the bottom end of the rotating cutting rod 28 drives the cutter 211 to move inward, cutting off the connection part of the terminal, so that the front terminal is separated from the entire string of terminals. At this time, the sliding carrier 24 continues to move downward. At this time, the feed push rod 29 contacts the top of the terminal, pushing the terminal downward, so that the terminal is inserted into the workpiece, completing the terminal insertion operation.
[0042] The bottom of the automatic clamping seat 32 is fixedly connected to a square rod 42, the bottom end of the square rod 42 is rotatably connected to the output end of the lifting cylinder 45, and the lower surface of the assembly carrier 1 is fixedly installed with a U-shaped support frame 41, and the lifting cylinder 45 is fixedly installed at the bottom of the U-shaped support frame 41.
[0043] A transmission wheel 44 is movably sleeved on the outer surface of the top end of the square rod 42, and the transmission wheel 44 is rotatably connected to the bottom of the assembly carrier 1, and a transmission belt is installed between the rotating cylinder 43 and the transmission wheel 44. The rotating cylinder 43 drives the square rod 42 to rotate, thereby adjusting the assembly angle of the workpiece, and multiple assembly positions on a group of workpieces can be connected to the terminals separately.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A terminal pressing mechanism, comprising an assembly carrier (1) and an assembly seat (3) arranged on the top of the assembly carrier (1), characterized in that: A pressing assembly (2) is provided on the top of the assembly seat (3), and the pressing assembly (2) includes a pressing cylinder (22) and a positioning assembly clamp (23) installed at the bottom end of the pressing cylinder (22); A driving assembly (4) is provided at the bottom of the assembly seat (3), and the driving assembly (4) comprises: A lifting cylinder (45) is provided below the assembly carrier plate (1) and is used to drive the assembly seat (3) to move up and down; A rotary cylinder (43) is fixedly mounted on the bottom of the assembly carrier (1), and the rotary cylinder (43) is used to drive the assembly seat (3) to rotate; The assembly seat (3) comprises a fixed support (31) and an automatic clamping seat (32) arranged inside the fixed support (31); a spring clamping arm (33) is movably hinged on the outer side of the automatic clamping seat (32); the bottom end of the spring clamping arm (33) is squeezed against the outer wall of the fixed support (31) to realize the opening of the spring clamping arm (33).
2. A terminal pressing mechanism according to claim 1, characterized in that: A contact roller (34) is fixedly mounted on the outer side of the top of the fixed support (31), and the contact roller (34) abuts against the bottom end of the spring clamp arm (33). A torsion spring is provided between the spring clamp arm (33) and the automatic clamp seat (32).
3. A terminal pressing mechanism according to claim 2, characterized in that: Opposing photoelectric sensors (35) are provided on both sides of the fixed support (31), and the opposing photoelectric sensors (35) are fixedly mounted on the top of the assembly carrier (1).
4. A terminal pressing mechanism according to claim 1, characterized in that: A bracket plate (21) is fixedly mounted on the top of the assembly carrier plate (1), the downward pressure cylinder (22) is fixedly mounted on the top of the bracket plate (21), and a terminal position detection sensor (26) is fixedly mounted on the outer surface of the bracket plate (21).
5. A terminal pressing mechanism according to claim 4, characterized in that: The outer surface of the support plate (21) is slidably connected to a sliding carrier (24), the output end of the downward pressure cylinder (22) is fixedly connected to the sliding carrier (24), and a hydraulic feed pusher (25) is fixedly installed on the outer wall of the bottom end of the downward pressure cylinder (22).
6. A terminal pressing mechanism according to claim 5, characterized in that: The positioning assembly clamp (23) is fixedly mounted on the bottom end of the bracket plate (21); a wedge-shaped top plate (27) and a feed push rod (29) are fixedly mounted on the outer surface of the sliding carrier (24); the bottom end of the feed push rod (29) is movably inserted into the interior of the positioning assembly clamp (23); and a rotating cutting rod (28) is rotatably provided on the outer surface of the positioning assembly clamp (23).
7. A terminal pressing mechanism according to claim 6, characterized in that: The top end of the rotating cutting rod (28) is rotatably connected to a cutting roller (210), and the cutting roller (210) abuts against the outer wall of the wedge-shaped top plate (27). A return spring (212) is installed on the back of the upper end of the rotating cutting rod (28). The bottom end of the rotating cutting rod (28) is movably hinged to a cutter (211), and the end of the cutter (211) is movably inserted into the interior of the positioning assembly clamp (23). The side of the positioning assembly clamp (23) is connected to the hydraulic feed pusher (25).
8. The terminal pressing mechanism according to claim 1, characterized in that: The bottom of the automatic clamping seat (32) is fixedly connected to a square rod (42), the bottom end of the square rod (42) is rotatably connected to the output end of the lifting cylinder (45), the lower surface of the assembly carrier (1) is fixedly mounted with a U-shaped support frame (41), and the lifting cylinder (45) is fixedly mounted on the bottom of the U-shaped support frame (41).
9. The terminal pressing mechanism according to claim 8, characterized in that: The outer surface of the top end of the square rod (42) is movably sleeved with a transmission wheel (44), the transmission wheel (44) is rotatably connected to the bottom of the assembly carrier (1), and a transmission belt is installed between the rotary cylinder (43) and the transmission wheel (44).