Explosion-proof industrial dust collector with high dust removal capacity
By introducing explosion-proof centrifuge, air bag, solenoid valve, filter element and flip assembly into industrial vacuum cleaners, the problems of low vacuum efficiency and easy blockage in a large range are solved, and efficient and explosion-proof vacuum cleaning effect is achieved.
Patent Information
- Application Number
- CN202422554827.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Existing industrial vacuum cleaners are inefficient and easy to block during large-scale vacuum cleaning operations, which affects the convenience of use.
A dust removal component including explosion-proof centrifuge, air bag, solenoid valve, filter element, fire barrier net and flip assembly is designed. Combined with a servo motor-driven flip assembly, it realizes efficient filtration and explosion-proof performance of dust to avoid clogging.
It significantly improves the vacuum cleaner's vacuum efficiency and quality, enhances the convenience and explosion-proof performance of large-scale vacuum cleaning, and avoids dust clogging.
Smart Images

Figure CN223232629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of industrial dust removal, in particular to an explosion-proof industrial vacuum cleaner with strong dust removal capability. Background Art
[0002] An industrial dust collector, also known as an industrial vacuum cleaner, is a cleaning device with high power, high suction force, and a larger size than a household vacuum cleaner. It is widely used in various factories, warehouses, buildings, municipal construction and other places. As a commonly used equipment in industry, it is used to collect waste, filter and purify the air, and clean the environment during industrial production. It is widely used in the textile and chemical industries to prevent the hazards of some occupational diseases. In industrial applications, due to the large site area and the small size of existing vacuum cleaners, it takes a long time to perform large-scale vacuuming operations, which affects the vacuuming efficiency. Based on this, it is necessary to provide a vacuum cleaner that can significantly improve the vacuuming efficiency and quality and enhance practicality. In addition, the existing vacuum cleaners may cause blockage during the vacuuming operation, affecting the convenience of use of the vacuum cleaner. Therefore, it is urgent to provide a vacuum cleaner that avoids blockage and improves the convenience of use. Utility Model Content
[0003] The embodiment of the utility model provides an explosion-proof industrial vacuum cleaner with strong dust removal ability, which aims to solve the problem that the existing vacuum cleaner is not convenient for large-area dust collection operation and is not convenient for avoiding blockage.
[0004] To achieve the above-mentioned purpose, the utility model provides an explosion-proof industrial vacuum cleaner with strong dust removal capability, comprising a dust blowing component and a flipping component;
[0005] Wherein, the dust removal assembly includes an upper box body, an explosion-proof centrifuge is installed inside the upper box body, the lower end of the upper box body is connected to the middle box body, an air bag is installed inside the middle box body, an electromagnetic valve is installed on the upper end of the air bag, a lower box body is installed at the lower end of the middle box body, a filter element is installed inside the lower box body, a mesh shell and an explosion-proof pipe are respectively installed on both sides of the lower box body, a fire-proof net is installed at one end of the explosion-proof pipe, a dust hopper is installed at the lower end of the lower box body, a dust collecting box is installed at the lower end of the dust hopper, and a plurality of legs are fixedly connected to the lower end of the dust hopper, and casters are installed at the lower ends of the plurality of legs;
[0006] The turning assembly is installed inside the dust hopper.
[0007] As a preferred solution of the present invention, the flipping assembly includes a servo motor installed on one side of the dust hopper, the output end of the servo motor is connected to a transmission shaft, the end of the transmission shaft is installed with a first bevel gear, a rotating shaft is installed inside the dust hopper, a plurality of flip plates are fixedly connected to the side surface of the rotating shaft, a second bevel gear is installed on the upper end of the rotating shaft, and the first bevel gear and the second bevel gear are meshed and connected.
[0008] As a preferred solution of the present invention, a dustproof net is installed on the upper end of the upper box.
[0009] As a preferred solution of the present invention, a mounting plate is installed at the lower end of the upper box body, a connecting hole is opened on the surface of the mounting plate, and a connecting pipe is connected to the lower end of the explosion-proof centrifuge, and the connecting pipe is inserted into the connecting hole.
[0010] As a preferred solution of the present invention, connecting flanges are installed on both sides of the lower box body, and the mesh shell body and the explosion-proof pipe are both threadedly connected to the connecting flanges.
[0011] As a preferred solution of the present invention, a through hole is opened on one side of the lower box body, the transmission shaft is rotatably connected to the inside of the through hole, a receiving plate is fixedly connected to one side of the lower box body, and the servo motor is installed on the upper end of the receiving plate.
[0012] As a preferred solution of the present invention, the upper box body, the middle box body and the lower box body are all made of aluminum alloy.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. When performing the dust collection operation, first start the explosion-proof centrifuge, and cooperate with the air bag and the solenoid valve to suck the dust into the upper box body, pass through the middle box body, and finally be filtered by the filter element in the lower box body, and finally pass through the dust hopper and fall into the dust collection box, thereby completing the dust collection operation in a fixed area. At the same time, under the action of the legs and a number of casters, the dust collection component can be moved, so that the dust collection operation can be performed in different areas. At the same time, the fire-blocking net and the net shell can prevent the dust collection component from catching fire, thereby enhancing the explosion-proof performance of the vacuum cleaner. Compared with the vacuum cleaner structure in the prior art, the utility model can facilitate the dust collection operation in different areas through the cooperation of the above structures, thereby significantly improving the dust collection efficiency and quality of the industrial vacuum cleaner.
[0015] 2. When performing the dust collection operation, first start the servo motor to rotate the transmission shaft to rotate the first bevel gear, and cooperate with the second bevel gear to rotate the rotating shaft and several flip plates, so that the dust in the dust hopper can be flipped and dropped into the dust collection box. Compared with the vacuum cleaner structure in the prior art, the utility model can facilitate the flipping of dust to avoid clogging the dust hopper through the cooperation of the above structures, thereby improving the convenience of using the vacuum cleaner. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a disassembled diagram of the upper box structure of the utility model;
[0018] Figure 3 This is a disassembled diagram of the box structure in the utility model;
[0019] Figure 4 This is a disassembled diagram of the lower box structure of the utility model;
[0020] Figure 5 This is a disassembled diagram of the lower structure of the dust removal component of the utility model;
[0021] Figure 6 This is a disassembled diagram of the flip assembly structure of the utility model.
[0022] In the figure: 100, dust removal assembly; 101, upper box; 102, explosion-proof centrifuge; 103, middle box; 104, air bag; 105, solenoid valve; 106, lower box; 107, filter element; 108, mesh shell; 109, explosion-proof pipe; 110, fire-blocking net; 120, dust hopper; 130, dust collecting box; 140, support leg; 150, caster; 111, dust-proof net; 121, mounting plate; 122, connecting hole; 123, connecting pipe; 131, connecting flange; 141, through hole; 142, receiving plate; 200, flip assembly; 201, servo motor; 202, transmission shaft; 203, first bevel gear; 204, rotating shaft; 205, flip plate; 206, second bevel gear. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-6, the utility model provides an explosion-proof industrial vacuum cleaner with strong dust removal capability, comprising a dust removal component 100 and a flip component 200;
[0025] Among them, the dust removal assembly 100 includes an upper box body 101, an explosion-proof centrifuge 102 is installed inside the upper box body 101, the lower end of the upper box body 101 is connected to the middle box body 103, an air bag 104 is installed inside the middle box body 103, a solenoid valve 105 is installed on the upper end of the air bag 104, a lower box body 106 is installed at the lower end of the middle box body 103, a filter element 107 is installed inside the lower box body 106, a mesh housing 108 and an explosion-proof pipe 109 are installed on both sides of the lower box body 106, a fire-proof net 110 is installed at one end of the explosion-proof pipe 109, a dust hopper 120 is installed at the lower end of the lower box body 106, a dust collecting box 130 is installed at the lower end of the dust hopper 120, and a plurality of legs 140 are fixedly connected to the lower end of the dust hopper 120, and casters 150 are installed at the lower ends of the plurality of legs 140;
[0026] The flip assembly 200 is installed inside the dust hopper 120 .
[0027] In a specific embodiment, the dust removal component 100 is set in conjunction with the flipping component 200, which not only facilitates the dust collection operation in different areas within the industrial site, but also has a filtering and explosion-proof effect, thereby significantly enhancing the dust collection efficiency and quality of the vacuum cleaner. At the same time, the above-mentioned structures cooperate with each other to flip the dust to avoid clogging, thereby improving the convenience of using the vacuum cleaner. When in use, first start the explosion-proof centrifuge 102 to cooperate with the air bag 104 and the solenoid valve 105 to suck the dust into the middle box 103 and then fall into the lower box 106, and finally pass through the dust hopper 120 into the dust box 130 to be collected. At this time, the presence of the filter element 107 can facilitate the filtering of dust, and the mesh shell 108 can prevent large particles from causing clogging, and the fire barrier 110 can prevent fire inside the dust removal component 100. Then, under the action of the support legs 140 and the casters 150, the dust removal component 100 can be controlled to move, so that it is convenient to perform large-scale dust collection operations, thereby improving the dust collection efficiency and quality of the vacuum cleaner.
[0028] See also Figure 6 The flipping assembly 200 includes a servo motor 201 installed on one side of the dust hopper 120, the output end of the servo motor 201 is connected to the transmission shaft 202, the end of the transmission shaft 202 is installed with a first bevel gear 203, the interior of the dust hopper 120 is installed with a rotating shaft 204, the side surface of the rotating shaft 204 is fixedly connected with several flip plates 205, the upper end of the rotating shaft 204 is installed with a second bevel gear 206, the first bevel gear 203 and the second bevel gear 206 are meshed and connected.
[0029] In a specific embodiment, by starting the servo motor 201 to rotate the transmission shaft 202, the first bevel gear 203 can be rotated, and the second bevel gear 206 can be rotated so as to rotate the rotating shaft 204 and several flip plates 205 on its side surface to flip dust to avoid blockage, thereby improving the convenience of using the vacuum cleaner.
[0030] See also Figure 2-Figure 5 A dustproof net 111 is installed at the upper end of the upper box body 101.
[0031] In a specific embodiment, the presence of the dustproof net 111 can prevent large particles from falling from the upper end into the upper box 101 and causing blockage.
[0032] See also Figure 2-Figure 5 A mounting plate 121 is installed at the lower end of the upper box body 101, and a connecting hole 122 is opened on the surface of the mounting plate 121. The lower end of the explosion-proof centrifuge 102 is connected to a connecting pipe 123, and the connecting pipe 123 is inserted into the inside of the connecting hole 122.
[0033] In a specific embodiment, the mounting plate 121 facilitates improving the installation stability of the explosion-proof centrifuge 102 , and the connecting hole 122 facilitates the installation and limiting operation of the connecting pipe 123 .
[0034] See also Figure 2-Figure 5 Connecting flanges 131 are installed on both sides of the lower box body 106 , and the net shell body 108 and the explosion-proof pipe 109 are both threadedly connected to the connecting flanges 131 .
[0035] In a specific embodiment, the connecting flange 131 facilitates improving the connection stability between the mesh housing 108 and the explosion-proof pipe 109 and the lower box body 106, and is also convenient for disassembly as needed.
[0036] See also Figure 2-Figure 5 A through hole 141 is opened on one side of the lower box body 106, and the transmission shaft 202 is rotatably connected to the inside of the through hole 141. A receiving plate 142 is fixedly connected to one side of the lower box body 106, and the servo motor 201 is installed on the upper end of the receiving plate 142.
[0037] In a specific embodiment, the through hole 141 is used to improve the installation stability of the transmission shaft 202 , and the receiving plate 142 can install and fix the servo motor 201 .
[0038] See also Figure 2-Figure 5 The upper box body 101, the middle box body 103 and the lower box body 106 are all made of aluminum alloy.
[0039] In a specific embodiment, the upper box body 101, the middle box body 103 and the lower box body 106 made of aluminum alloy can reduce their own weight, thereby improving the mobility of the vacuum cleaner.
[0040] Working principle: When in use, first start the explosion-proof centrifuge 102 and cooperate with the air bag 104 and the solenoid valve 105 to suck the dust into the middle box 103 and then fall into the lower box 106, and then pass through the dust hopper 120 into the dust box 130 to be collected. The presence of the filter element 107 can facilitate the filtering of dust, and the mesh shell 108 can prevent blockage caused by large particles. The fire barrier 110 can prevent fire inside the dust removal component 100. Then, under the action of the support legs 140 and casters 150, the dust removal component 100 can be controlled to move, so that it can facilitate large-scale dust collection operations, thereby improving the dust collection efficiency and quality of the vacuum cleaner.
[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An explosion-proof industrial vacuum cleaner with strong dust removal capability, characterized in that: include: The dust removal assembly (100) comprises an upper box (101), an explosion-proof centrifuge (102) is installed inside the upper box (101), the lower end of the upper box (101) is connected to a middle box (103), an air bag (104) is installed inside the middle box (103), an electromagnetic valve (105) is installed at the upper end of the air bag (104), a lower box (106) is installed at the lower end of the middle box (103), and a filter is installed inside the lower box (106). The lower box (106) is provided with a mesh shell (108) and an explosion-proof tube (109) on both sides thereof, a fire-blocking net (110) is provided at one end of the explosion-proof tube (109), a dust hopper (120) is provided at the lower end of the lower box (106), a dust collecting box (130) is provided at the lower end of the dust hopper (120), a plurality of supporting legs (140) are fixedly connected to the lower end of the plurality of supporting legs (140), and casters (150) are provided at the lower ends of the plurality of supporting legs (140); A turning assembly (200) is installed inside the dust hopper (120).
2. The explosion-proof industrial vacuum cleaner with strong dust removal capability according to claim 1, characterized in that: The flip assembly (200) comprises a servo motor (201) installed on one side of the dust hopper (120); the output end of the servo motor (201) is connected to a transmission shaft (202); the end of the transmission shaft (202) is installed with a first bevel gear (203); a rotating shaft (204) is installed inside the dust hopper (120); a plurality of flip plates (205) are fixedly connected to the side surface of the rotating shaft (204); a second bevel gear (206) is installed at the upper end of the rotating shaft (204); and the first bevel gear (203) and the second bevel gear (206) are meshed and connected.
3. The explosion-proof industrial vacuum cleaner with strong dust removal capability according to claim 1, characterized in that: A dustproof net (111) is installed at the upper end of the upper box body (101).
4. The explosion-proof industrial vacuum cleaner with strong dust removal capability according to claim 1, characterized in that: The lower end of the upper box (101) is installed with a mounting plate (121), the surface of the mounting plate (121) is provided with a connecting hole (122), the lower end of the explosion-proof centrifuge (102) is connected with a connecting pipe (123), and the connecting pipe (123) is inserted into the interior of the connecting hole (122).
5. The explosion-proof industrial vacuum cleaner with strong dust removal capability according to claim 1, characterized in that: Connecting flanges (131) are installed on both sides of the lower box body (106), and the net shell body (108) and the explosion-proof pipe (109) are both threadedly connected to the connecting flanges (131).
6. The explosion-proof industrial vacuum cleaner with strong dust removal capability according to claim 2, characterized in that: A through hole (141) is provided on one side of the lower box body (106), and the transmission shaft (202) is rotatably connected to the inside of the through hole (141). A receiving plate (142) is fixedly connected to one side of the lower box body (106), and the servo motor (201) is installed on the upper end of the receiving plate (142).
7. The explosion-proof industrial vacuum cleaner with strong dust removal capability according to claim 1, characterized in that: The upper box body (101), the middle box body (103) and the lower box body (106) are all made of aluminum alloy.