Fast cutting type filter

By designing a quick-cut filter, the valve plate drive device and toxic gas alarm are used to achieve rapid switching of the filter, which solves the production interruption and safety hazards caused by blockage in chemical production, and realizes rapid replacement of the filter and safe production.

CN223233475UActive Publication Date: 2025-08-19ZIBO YUNHAO TECHNOLOGY SERVICE CO LTD
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Patent Information

Application Number
CN202422555294.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-19
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing filters need to be replaced for a long time due to clogging in chemical production, which affects production continuity and poses safety risks.

Method used

A quick-cut filter is designed, using valve plate driving device and toxic gas alarm to achieve rapid switching and safe replacement of the filter. Two sets of basket filters are installed on the valve plate, and the backup filter is switched and used immediately when the main filter is blocked.

Benefits of technology

It realizes rapid filter switching, shortens replacement time, avoids long-term shutdown of production lines, and eliminates safety hazards.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223233475U_ABST
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Abstract

The utility model relates to a quick-switching type filter, which belongs to the technical field of filters and comprises a base, a fixed valve body and a movable valve body are mounted above the base, the movable valve body is driven by a valve body driving device and can axially move along the valve body, a valve plate is arranged between the fixed valve body and the movable valve body, and the valve plate is rotatably connected with the fixed valve body. The valve plate is driven by a valve plate driving device to rotate, and two groups of basket filters are detachably connected to the valve plate; according to the utility model, the two groups of basket filters are arranged on the valve plate, when the filter in normal work is blocked, the valve plate is rotated, the filter can be quickly switched to a standby filter to continue to work, and the replaced filter is disassembled and replaced by a worker; according to the utility model, the rapid switching of the filters is realized, the switching time of the filters is shortened, the normal production is prevented from being influenced by long-time shutdown of a production line, meanwhile, the concentration of nearby toxic gas is monitored through the toxic gas alarm, and the filters are replaced by workers after the toxic gas is dissipated, so that the potential safety hazard is eliminated.
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Description

Technical Field

[0001] The utility model relates to a quick-cut filter, belonging to the technical field of filters. Background Art

[0002] Filters are a crucial device in chemical production. Most filters are installed in pipelines and are primarily used to separate and remove solid impurities, suspended matter, colloids, and other substances from fluids (including liquids and gases) to ensure the purity and quality of the fluids during production, ensuring the smooth progress of subsequent chemical processes and the quality of chemical products. Filters are prone to clogging after prolonged use and require frequent replacement. During replacement, the production line must be shut down, and workers must then remove the bolts connecting the filter to the pipeline, remove the clogged filter, and reconnect the new filter to the pipeline. This entire replacement process is time-consuming, severely impacting normal production. Furthermore, residual toxic gases in the pipeline can leak during replacement, posing a significant safety hazard. Utility Model Content

[0003] In view of the above deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a quick-cut filter which can be quickly switched when the filter is clogged, thereby shortening the filter switching time, avoiding long shutdown of the production line, and eliminating safety hazards.

[0004] The quick-cut filter described in the utility model includes a base, a fixed valve body and a movable valve body are installed above the base, the movable valve body is driven by a valve body driving device and can move along the axial direction of the valve body, a valve plate is provided between the fixed valve body and the movable valve body, the valve plate is rotatably connected to the fixed valve body, the valve plate is driven to rotate by the valve plate driving device, and two groups of basket filters are detachably connected to the valve plate.

[0005] The technical solution of the utility model is to provide a quick-cut filter, in which two groups of basket filters are installed on the valve plate, one group is in normal operation and the other group is on standby; when the normally operating filter is blocked, the valve plate is rotated to quickly switch to the standby filter to continue working, and the replaced filter can be disassembled and replaced by the worker, thereby shortening the replacement time.

[0006] Preferably, the basket filter is barrel-shaped and fixed to the valve plate by bolts; a filter screen is provided on one side of the basket filter.

[0007] Preferably, the movable valve body is provided with a bellows compensator for compensating for the displacement of the movable valve body.

[0008] Preferably, sealing members are provided on both sides of the valve plate. When the valve body is pressed against the valve plate, the sealing members can effectively prevent the fluid in the pipeline from leaking out.

[0009] Preferably, a screw pair is connected to the top of the movable valve body, and the valve body drive device is connected to the screw pair through a connecting rod group; when the valve body drive device is actuated, the connecting rod group drives the screw pair to rotate, and then the screw pair pushes the movable valve body to move.

[0010] Preferably, teeth are provided at the bottom of the valve plate, and the teeth are engaged with gears in the valve plate driving device, and the rotation of the gears can drive the valve plate to rotate.

[0011] Preferably, a toxic gas alarm is installed on the fixed valve body to monitor the concentration of toxic gas.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] The quick-cut filter described in the utility model has two sets of basket filters installed on the valve plate. When the filter working normally is blocked, the valve plate can be rotated to quickly switch to the spare filter to continue working. The replaced filter can then be disassembled and replaced by workers. The utility model realizes the rapid switching of filters, shortens the filter switching time, avoids the long-term shutdown of the production line affecting normal production, and at the same time monitors the concentration of toxic gases nearby through the toxic gas alarm. When the toxic gas dissipates, the workers can replace the filter to eliminate safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the main view of the utility model;

[0015] Figure 2 yes Figure 1 AA cross-sectional view;

[0016] Figure 3 yes Figure 2 A partial enlarged view of the middle B area;

[0017] Figure 4 It is a three-dimensional diagram of a basket filter.

[0018] In the figure: 1. Connecting rod assembly; 2. Basket filter; 3. Valve body drive device; 4. Toxic gas alarm; 5. Base; 6. Valve plate drive device; 7. Valve plate; 8. Screw pair; 9. Bellows compensator; 10. Movable valve body; 11. Fixed valve body; 12. Seal; 13. Filter plate. DETAILED DESCRIPTION

[0019] like Figures 1 to 4As shown, this embodiment is implemented through the following technical solutions: it includes a base 5, a fixed valve body 11 and a movable valve body 10 are installed above the base 5, the movable valve body 10 is driven by a valve body driving device 3, and can move along the axial direction of the valve body, a valve plate 7 is provided between the fixed valve body 11 and the movable valve body 10, the valve plate 7 is rotatably connected to the fixed valve body 11, the valve plate 7 is driven to rotate by the valve plate driving device 6, and two groups of basket filters 2 are detachably connected to the valve plate 7.

[0020] In this embodiment, the basket filter 2 is barrel-shaped and is fixed to the valve plate 7 by bolts; a filter screen 13 is provided on one side of the basket filter 2. A bellows compensator 9 is provided on the movable valve body 10 to compensate for the displacement of the movable valve body 10. Seals 12 are provided on both sides of the valve plate 7. When the valve body is pressed against the valve plate, the seals 12 can effectively prevent the fluid in the pipeline from leaking out. A screw pair 8 is connected to the top of the movable valve body 10, and the valve body drive device 3 is connected to the screw pair 8 through a connecting rod group 1. When the valve body drive device 3 is activated, the connecting rod group 1 drives the screw pair 8 to rotate, and the screw pair 8 then pushes the movable valve body 10 to move. The bottom of the valve plate 7 is provided with teeth, which mesh with the gears in the valve plate drive device 6. The rotation of the gears can drive the valve plate 7 to rotate. A toxic gas alarm 4 is installed on the fixed valve body 11 to monitor the concentration of toxic gases.

[0021] The working process of this utility model is:

[0022] 1. When the basket filter in the working position is clogged, the valve body drive device 3 is activated to push the movable valve body 10 away from the valve plate 7;

[0023] 2. The valve plate drive device 6 is activated, driving the valve plate 7 to rotate, switching the clogged basket filter to the standby position, and switching the basket filter in the standby position to the working position;

[0024] 3. The valve body drive device 3 moves again to clamp the valve plate 7 and seal it;

[0025] 4. The concentration of toxic gas in the vicinity is monitored by the toxic gas alarm 4. When the toxic gas alarm 4 does not sound an alarm, it indicates that the surrounding environment is safe. At this time, workers can go to replace the clogged basket filter.

Claims

1. A quick-cut filter, characterized in that: The invention comprises a base (5), a fixed valve body (11) and a movable valve body (10) are installed above the base (5), the movable valve body (10) is driven by a valve body driving device (3), a valve plate (7) is provided between the fixed valve body (11) and the movable valve body (10), the valve plate (7) is rotatably connected to the fixed valve body (11), the valve plate (7) is driven to rotate by a valve plate driving device (6), and two groups of basket filters (2) are detachably connected to the valve plate (7); the basket filter (2) is barrel-shaped and fixed to the valve plate (7) by bolts, and a filter screen plate (13) is provided on one side of the basket filter (2).

2. The quick-cut filter according to claim 1, characterized in that: The movable valve body (10) is provided with a corrugated compensator (9) for compensating for the displacement of the movable valve body.

3. The quick-cut filter according to claim 1, characterized in that: Sealing members (12) are provided on both sides of the valve plate (7).

4. The quick-cut filter according to claim 2, characterized in that: A screw pair (8) is connected to the upper side of the movable valve body (10), and the valve body driving device (3) is connected to the screw pair (8) through a connecting rod group (1).

5. The quick-cut filter according to claim 1, characterized in that: The bottom of the valve plate (7) is provided with teeth, which mesh with the gears in the valve plate driving device (6).

6. The quick-cut filter according to claim 1, characterized in that A toxic gas alarm (4) for monitoring the concentration of toxic gases is installed on the fixed valve body (11).