Umbrella type separator

Abstract

The utility model discloses an umbrella type separator which comprises an umbrella type separating piece arranged on the air inlet side of a container, a first separating cylinder and a second separating cylinder are sequentially arranged under the umbrella type separating piece, and a first separating gap and a second separating gap which are used for throwing out liquid drops are formed between the first separating cylinder and the container and between the second separating cylinder and the container respectively. The umbrella-type separation piece is arranged in a conical shape, and the lower part of the umbrella-type separation piece is welded on the inner wall of the container through a rib plate; wherein the umbrella-type separating piece is used for rotating airflow guided in through the air inlet side of the container. Compared with a traditional umbrella type separator, the novel separator is larger in size, and installation and maintenance cost is reduced. Meanwhile, due to the size advantage of the novel separator, the number of equipment can be reduced, and the occupied field is saved. Due to the increase of the equipment size and the simplification of the structure, the workload of overhaul and maintenance is reduced.

Description

Technical Field

[0001] The utility model relates to an umbrella-type separator. Background Art

[0002] The size of a traditional single umbrella separator will not exceed 48 inches. For large-volume and large-sized equipment, multiple umbrella separators are usually installed inside the equipment, or multiple independent devices are made to evenly share the airflow from the main pipeline.

[0003] When the gas processing volume is too large, multiple umbrella separators have to be installed in the equipment. Due to the space requirements for installation and maintenance, the equipment size needs to be increased, the on-site installation and welding workload will also increase, and the workload of maintenance will also increase.

[0004] When the gas processing volume is too large, traditional umbrella separators can also be installed by multiple sets of small-sized equipment. Similarly, due to the space requirements for installation and maintenance, a larger site will be required to place these equipment, and the maintenance cost of multiple sets of independent equipment will also be greater.

[0005] The conventional umbrella-type separator has a small gas processing capacity. The method of using multiple sets in parallel inside or outside the equipment to increase the gas processing capacity also has a significant risk in gas flow distribution, so it is not suitable for working conditions with a large gas processing capacity. Therefore, an umbrella-type separator is proposed. Utility Model Content

[0006] The purpose of the present invention is to provide an umbrella-type separator to solve the problem in the above background technology that the traditional single umbrella-type separator is small in size and cannot meet the large air volume processing requirements.

[0007] To solve the above technical problems, the present invention provides the following technical solutions: an umbrella-type separator, comprising an umbrella-type separator disposed on the air inlet side of a container, a first separation cylinder and a second separation cylinder being sequentially disposed directly below the umbrella-type separator, a first separation gap and a second separation gap being formed between the first separation cylinder, the second separation cylinder and the container, respectively, for ejecting liquid droplets;

[0008] The umbrella-type separator is arranged in a cone shape, and the lower part of the umbrella-type separator is welded to the inner wall of the container through a rib plate;

[0009] The umbrella-type separator is used to rotate the airflow introduced through the air inlet side of the container.

[0010] The umbrella-type separator includes a pipe cap, the lower part of which is connected to the bottom plate through multiple groups of inclined plates, and a support cylinder is provided at the bottom of the bottom plate.

[0011] Preferably, the umbrella-type separator is located on the outer periphery of the inclined plate and is provided with multiple groups of support rings from top to bottom, and the multiple groups of support rings are welded to the inclined plate.

[0012] Preferably, the support ring comprises an inner ring and an outer ring, and the inner ring and the outer ring are respectively arranged on the inner wall and the outer wall of the inclined plate.

[0013] Preferably, the combined shape of multiple groups of the inclined plates is a conical umbrella-shaped arrangement, and the cone angle of the conical umbrella is 60°. After the inclined plates are assembled, the cone angle formed by the umbrella-type separator is ensured to be 60°, and the area formed by the gaps between the inclined plates is ensured to be approximately 26ft2.

[0014] Preferably, the outer side of the oblique piece is bent, and the angle of the bending is 40°.

[0015] Preferably, the number of the oblique pieces is 66.

[0016] Preferably, the first separation cylinder includes multiple groups of connecting plates, the multiple groups of connecting plates are connected to each other, and the connecting plates are welded to the inner wall of the container.

[0017] Preferably, the bottom of the second separation cylinder is connected to the air outlet of the container, and a plurality of groups of vortex-breaking plates are provided on the inner wall of the second separation cylinder away from the air outlet of the container.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model can adjust the size of the gap between the inclined plates by controlling the gap between the inclined plates, thereby ensuring that the airflow passes through the separator evenly, generating centrifugal inertial force, and effectively separating liquids with larger molar masses.

[0020] By adjusting the bending angle of the inclined plate, the swirl direction of the airflow can be controlled, thereby improving the separation efficiency.

[0021] The inclined piece can be formed by only one bending, which is easy to process and reduces manufacturing costs.

[0022] Compared to traditional umbrella-type separators, the new separators are larger, reducing installation and maintenance costs. Furthermore, their size advantage reduces the number of devices required and saves space. The increased size and simplified structure also reduce maintenance workload.

[0023] The new separator is suitable for large-volume, large-scale equipment and can handle higher gas flows. It can handle large gas flows more stably, reducing the risks associated with uneven airflow distribution. For high-volume gas processing needs, the new separator can reduce the number of required devices, avoiding the additional cost and space requirements of paralleling multiple smaller units. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0025] Figure 2 This is a schematic structural diagram of an umbrella-type separator according to an embodiment of the present utility model;

[0026] Figure 3 This is a schematic diagram of the top view of the umbrella-type separator according to an embodiment of the present utility model.

[0027] In the figure: 1. Umbrella-type separator; 101. Pipe cap; 102. Inclined plate; 103. Bottom plate; 104. Support cylinder; 105. Support ring; 2. First separation cylinder; 3. Second separation cylinder; 301. Vortex breaker; 4. Rib plate. DETAILED DESCRIPTION

[0028] To address the problem that traditional single umbrella-type separators are small and cannot meet the requirements for large air volume processing, the present invention provides an umbrella-type separator. The following, in conjunction with the accompanying drawings, clearly and completely describes the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a portion of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0029] See also Figure 1-3 The utility model provides an umbrella-type separator, comprising an umbrella-type separator 1 arranged on the air inlet side of a container, a first separation cylinder 2 and a second separation cylinder 3 being arranged in sequence directly below the umbrella-type separator 1, a first separation gap and a second separation gap for ejecting liquid droplets being formed between the first separation cylinder 2, the second separation cylinder 3 and the container respectively;

[0030] The umbrella-type separator 1 is arranged in a cone shape, and the lower part of the umbrella-type separator 1 is welded to the inner wall of the container through a rib plate 4;

[0031] The umbrella-type separator 1 is used to rotate the airflow introduced through the air inlet side of the container.

[0032] The umbrella-type separator 1 includes a cap 101, the lower portion of which is connected to a base plate 103 via multiple sets of inclined plates 102. A support tube 104 is provided at the bottom of the base plate 103. The base plate 103 supports the inclined plates 102, which are evenly distributed on the base plate 103 and welded to the base plate 103.

[0033] The umbrella-type separator 1 is positioned around the outer periphery of the inclined plate 102 and is provided with multiple sets of support rings 105 from top to bottom. These multiple sets of support rings 105 are welded to the inclined plate 102. The support rings 105 include inner and outer rings, which are respectively provided on the inner and outer walls of the inclined plate 102. The support rings 105 are distributed on the inner and outer walls of the umbrella-type separator 1, increasing its strength while minimizing airflow resistance.

[0034] The multiple sets of inclined blades 102 are arranged in a conical umbrella shape, with the cone angle of the conical umbrella being 60 degrees. The outer sides of the inclined blades 102 are arranged in a curved shape, with the angle of the curved shape being 40 degrees. The number of inclined blades 102 is 66.

[0035] The first separation cylinder 2 includes multiple groups of connecting plates, which are connected to each other and welded to the inner wall of the container.

[0036] The bottom of the second separation cylinder 3 is connected to the air outlet of the container, and a plurality of groups of vortex-breaking blades 301 are provided on the inner wall of the second separation cylinder 3 away from the air outlet of the container.

[0037] The working principle of the umbrella separator provided by the present invention is as follows: the process gas enters the equipment from the air inlet, and the process gas rotates through the gap between the inclined plates 102, thereby changing the direction of the airflow, generating centrifugal inertia force, and throwing the liquid with a larger molar mass into the first separation gap between the first separation cylinder 2 and the container wall. The gas passes through the first separation cylinder 2 and enters the second separation cylinder 3. At this time, the gas is still in a vortex state and has a large centrifugal inertia force. The liquid that is not separated cleanly will be thrown into the second separation gap, and the liquid between the first separation cylinder 2 and the container wall will be collected and discharged together from the drain port. In order to prevent vortexes, vortex-breaking plates 301 are evenly distributed on the end of the second separation cylinder 3, and the dry gas is discharged from the air outlet through the second separation cylinder 3.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An umbrella-type separator, characterized in that: The invention comprises an umbrella-type separator (1) arranged on the air inlet side of the container, a first separation cylinder (2) and a second separation cylinder (3) being arranged in sequence directly below the umbrella-type separator (1), and a first separation gap and a second separation gap for ejecting liquid droplets are formed between the first separation cylinder (2), the second separation cylinder (3) and the container respectively; The umbrella-type separator (1) is arranged in a cone shape, and the lower part of the umbrella-type separator (1) is welded to the inner wall of the container through a rib plate (4); The umbrella-type separator (1) is used to rotate the airflow introduced through the air inlet side of the container.

2. The umbrella-type separator according to claim 1, characterized in that: The umbrella-type separator (1) comprises a tube cap (101), the lower portion of the tube cap (101) is connected to a bottom plate (103) via a plurality of groups of inclined plates (102), and a support cylinder (104) is provided at the bottom of the bottom plate (103).

3. The umbrella-type separator according to claim 2, characterized in that: The umbrella-type separator (1) is located on the outer periphery of the inclined plate (102), and a plurality of groups of support rings (105) are provided from top to bottom. The plurality of groups of support rings (105) are welded to the inclined plate (102).

4. The umbrella-type separator according to claim 3, characterized in that: The support ring (105) comprises an inner ring and an outer ring, and the inner ring and the outer ring are respectively arranged on the inner wall and the outer wall of the inclined plate (102).

5. The umbrella-type separator according to claim 2, characterized in that: The combined shape of the multiple groups of inclined sheets (102) is a conical umbrella arrangement, and the cone angle of the conical umbrella is 60°.

6. The umbrella-type separator according to claim 2, characterized in that: The outer side of the oblique piece (102) is arranged in a bent shape, and the angle of the bent shape is 40°.

7. The umbrella-type separator according to claim 5, characterized in that: The number of the inclined plates (102) is 66.

8. The umbrella-type separator according to claim 1, characterized in that: The first separation cylinder (2) comprises a plurality of groups of connecting plates, the plurality of groups of connecting plates are connected to each other, and the connecting plates are welded to the inner wall of the container.

9. The umbrella-type separator according to claim 1, characterized in that: The bottom of the second separation cylinder (3) is connected to the air outlet of the container, and a plurality of groups of vortex-breaking sheets (301) are provided on the inner wall of the second separation cylinder (3) away from the air outlet of the container.

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