Pneumatic ash removal device

The inner wall of the input cylinder is cleaned by driving the agitating rod and scraping rod through the shaft, and combined with filtering the filter bucket, the dust clogging problem is solved and efficient dust collection and ash removal effect is achieved.

CN223233529UActive Publication Date: 2025-08-19CHINA RESOURCES (SHENYANG) PROPERTY CO LTD
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Patent Information

Application Number
CN202423001176.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-08-19
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In the existing pneumatic ash removal device, dust is prone to adhere to the inner wall of the input pipe, resulting in blockage and affecting the ash removal effect.

Method used

The shaft is used to drive the stirring rod and the trapezoidal scraper to stir and scrape the inner wall of the input cylinder, and the dust is filtered through the filter bucket to collect the dust in a concentrated manner.

Benefits of technology

Effectively prevent dust from sticking to the inner wall of the input cylinder, ensure the ash removal effect, prevent blockage, and improve the ash removal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pneumatic ash removal device, which relates to the field of pneumatic ash removal and comprises a machine barrel, an input barrel is fixedly arranged at the top of the machine barrel, an ash collecting hopper is arranged at the top of the input barrel, and a scraping component is arranged in the input barrel and used for scraping off dust adhered to the inner wall of the input barrel and separating ash and gas simultaneously. And an ash discharging assembly is arranged in the machine barrel and used for collecting dust in a centralized mode and removing the dust, the scraping assembly comprises a rotating shaft, and the top end of the rotating shaft is connected to the top end of the interior of the input barrel through a bearing. The stirring rods are driven by the rotating shaft to rotate to stir ash gas in the input cylinder, meanwhile, the trapezoidal scraping rods rotate to rotationally scrape dust attached to the inner wall of the input cylinder, and the ash gas is filtered through the filter hopper, so that subsequent centralized dust collection is facilitated; and meanwhile, dust is prevented from adhering to the inner wall of the input cylinder to block the input cylinder, and the dust removal effect is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of pneumatic dust removal, in particular to a pneumatic dust removal device. Background Art

[0002] Dust pollution is the most common type of pollution in my country, especially the pollution caused by coal-fired enterprises such as thermal power plants. At present, most thermal power plants' generator sets are equipped with dust removal and filtration systems to ensure that the pollution caused by the enterprises meets national standards. Thermal power plants usually use pneumatic dust removal devices.

[0003] For example, Chinese patent application number CN202323589012.6 discloses a pneumatic dust removal device for a thermal power plant, comprising a base, a box body provided at the upper left end of the base, a venturi dust collector provided at the upper end of the base and on the right side of the box body, a fiber fabric partition provided on the right side of the venturi dust collector, an electrostatic mist removal tower provided on the right side of the fiber fabric partition, a water remover provided on the right side of the electrostatic mist removal tower, and a low-temperature plasma cracking oxidation device provided on the right side of the water remover. This utility model provides an activated carbon adsorption layer, a controller, a flow meter, and a solenoid valve, and utilizes the interaction between them to achieve flow control of the incoming dust, thereby avoiding excessive input resulting in some dust not being able to be deodorized in time and being directly discharged, resulting in poor odor treatment effect, and the provision of an activated carbon adsorption layer can further improve the odor treatment effect.

[0004] However, in actual use, the dust in the above device enters the input pipe and is regulated by a flow meter. After long-term use, dust is easily attached to the inner wall of the input pipe, which eventually causes the inner wall of the input pipe to be blocked, thereby reducing the effect of the input pipe and affecting the effect of pneumatic dust removal. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a pneumatic dust removal device, which drives several stirring rods to rotate through a rotating shaft to stir the dust gas inside the input cylinder. At the same time, the trapezoidal scraper rod rotates and scrapes off the dust attached to the inner wall of the input cylinder. The dust gas is filtered through the filter bucket, which facilitates the subsequent centralized collection of dust and prevents dust from sticking to the inner wall of the input cylinder and causing blockage of the input cylinder, thereby ensuring the dust removal effect and effectively solving the problems in the background technology.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is: a pneumatic dust removal device, comprising a barrel, an input barrel is fixedly provided on the top of the barrel, and an ash collecting hopper is provided on the top of the input barrel;

[0007] The input cylinder is provided with a scraper assembly for scraping off the dust adhering to the inner wall of the input cylinder and separating the dust and gas at the same time;

[0008] The barrel is provided with a dust removal assembly for collecting dust and removing dust;

[0009] The scraper assembly includes a rotating shaft, the top of the rotating shaft is connected to the top of the input cylinder through a bearing, trapezoidal scraper rods are fixed on both sides of the top of the rotating shaft, and the trapezoidal scraper rods are in contact with the inner wall of the input cylinder, and a number of evenly distributed stirring rods are fixed on the rotating shaft, and a filter bucket is fixed at the bottom of the input cylinder, and the filter bucket is arranged at the top of the cylinder to facilitate ash and gas separation.

[0010] Preferably, a motor is fixedly provided at the top center of the input cylinder, the motor output shaft passes through the top of the input cylinder and is fixedly connected to the top of the rotating shaft, and the bottom of the trapezoidal scraper rod contacts the inner wall of the filter bucket, so that the motor drives the rotating shaft to rotate.

[0011] Preferably, the ash discharge assembly includes an ash collecting barrel, which is fixed at the bottom end of the barrel. The top of the ash collecting barrel is fixedly connected to the bottom of the filter bucket. An electric push rod is provided inside the ash collecting barrel, and the electric push rod is fixed at the center of the bottom end of the barrel to facilitate the centralized transportation of dust into the ash collecting barrel.

[0012] Preferably, a blocking ball is fixedly provided at the top of the electric push rod, the bottom of the blocking ball is flush with the top of the ash collecting barrel, and the rotating shaft passes through the blocking ball. A control panel for controlling the operation of the motor and the electric push rod is fixedly provided at the top of the barrel, which facilitates the operation of the control panel to control the operation of the motor and the electric push rod.

[0013] Preferably, connecting pipes are fixedly provided on both sides of the bottom of the ash hopper, and the bottom end of the connecting pipe is fixedly connected to the top of the input cylinder. An electric valve is fixedly provided on the connecting pipe, and the electric valve is controlled by a control panel. Two openings are provided at the bottom of the barrel, and the two openings are respectively provided on both sides of the bottom of the electric push rod. The two openings are connected to the same one by a thread, so as to facilitate the discharge of the collected dust.

[0014] Preferably, an exhaust pipe is fixedly provided at the bottom of one side of the barrel, two support plates are fixedly provided at the bottom of the barrel, a same load-bearing seat is fixedly provided between the bottoms of the two support plates, and movable wheels are fixedly provided at the four corners of the bottom of the load-bearing seat to facilitate the movement of the utility model.

[0015] Compared with the prior art, the present invention provides a pneumatic dust removal device with the following beneficial effects:

[0016] The utility model drives a motor to drive a rotating shaft to rotate and drive a plurality of stirring rods to rotate to stir the ash gas inside the input cylinder. At the same time, the rotation of the rotating shaft drives two trapezoidal scraping rods to rotate and scrape off the dust attached to the inner wall of the input cylinder. The ash gas is filtered through the filter bucket, so that the dust remains on the top of the filter bucket, which is convenient for subsequent centralized collection of dust and prevents dust from sticking to the inner wall of the input cylinder and causing blockage of the input cylinder, thereby ensuring the dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a rear view of the overall structure of the utility model;

[0019] Figure 3 This is a cross-sectional view of the overall structure of the utility model;

[0020] Figure 4 This is a cross-sectional view of the overall structure of the utility model without the ash collecting hopper structure;

[0021] Figure 5 This is a schematic structural diagram of the scraper assembly of the present utility model;

[0022] Figure 6 It is a schematic diagram of the partial structure of the barrel and ash discharge assembly of the utility model.

[0023] In the figure: 1 barrel, 2 input barrel, 3 ash collecting hopper, 4 scraper assembly, 5 connecting pipe, 6 electric valve, 7 ash discharge assembly, 8 control panel, 9 barrel door, 10 exhaust pipe, 11 support plate, 12 bearing seat, 13 moving wheel, 14 bottom cover;

[0024] 41 rotating shaft, 42 trapezoidal scraping rod, 43 stirring rod, 44 motor, 45 filter bucket, 71 ash collecting cylinder, 72 electric push rod, 73 blocking ball. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0026] like Figure 1-6As shown, the utility model provides a pneumatic dust removal device, including a barrel 1, an input barrel 2 is fixedly provided on the top of the barrel 1, an ash collecting hopper 3 is provided on the top of the input barrel 2, connecting pipes 5 are fixed on both sides of the bottom of the ash collecting hopper 3, and the bottom end of the connecting pipe 5 is fixedly connected to the top of the input barrel 2, an electric valve 6 is fixed on the connecting pipe 5, two openings are provided at the bottom of the barrel 1, and the two openings are connected by a same bottom cover 14 through threads to facilitate the discharge of concentrated collected dust, an exhaust pipe 10 is fixedly provided at the bottom of one side of the barrel 1, two support plates 11 are fixedly provided at the bottom of the barrel 1, and a same load-bearing seat 12 is fixed between the bottoms of the two support plates 11, and moving wheels 13 are fixed at the four corners of the bottom of the load-bearing seat 12 to facilitate the movement of the utility model.

[0027] like Figure 1-5 As shown, a scraper assembly 4 is provided inside the input cylinder 2 for scraping off dust adhering to the inner wall of the input cylinder 2 and separating the ash gas. The scraper assembly 4 includes a rotating shaft 41. The top of the rotating shaft 41 is connected to the top of the input cylinder 2 through a bearing. Trapezoidal scraper rods 42 are fixed on both sides of the top of the rotating shaft 41, and the trapezoidal scraper rods 42 are in contact with the inner wall of the input cylinder 2.

[0028] A number of evenly distributed stirring rods 43 are fixed on the rotating shaft 41, a filter bucket 45 is fixed on the bottom of the input cylinder 2, and the filter bucket 45 is arranged at the top of the barrel 1 to facilitate ash and gas separation, a motor 44 is fixed at the top center of the input cylinder 2, the output shaft of the motor 44 passes through the top of the input cylinder 2 and is fixedly connected to the top of the rotating shaft 41, and the bottom of the trapezoidal scraper rod 42 is in contact with the inner wall of the filter bucket 45, so that the motor 44 drives the rotating shaft 41 to rotate, and a control panel 8 for controlling the operation of the motor 44 and the electric valve 6 is fixed on the top of the barrel 1.

[0029] By setting the scraper assembly 4, the control panel 8 is operated to control the electric valves 6 on the two connecting pipes 5 to open and quantitatively introduce the ash gas into the barrel 1 through the input cylinder 2. Then, the control panel 8 is operated to control the motor 44 to work. The motor 44 drives the rotating shaft 41 to rotate. The rotation of the rotating shaft 41 drives the several stirring rods 43 on it to rotate, thereby stirring the ash gas inside the input cylinder 2.

[0030] At the same time, the rotation of the rotating shaft 41 drives the two trapezoidal scraper rods 42 to rotate and scrape off the dust attached to the inner wall of the input tube 2, and finally the dust gas is filtered through the filter bucket 45, so that the dust remains on the top of the filter bucket 45, which is convenient for subsequent centralized collection of dust and prevents dust from sticking to the inner wall of the input tube 2 and causing blockage of the input tube 2, thereby ensuring the dust removal effect.

[0031] like Figure 3 、 4As shown in Figure 6, an ash discharge component 7 is provided inside the barrel 1 for collecting dust in a centralized manner for dust removal. The ash discharge component 7 includes an ash collecting barrel 71, which is fixed at the bottom end of the barrel 1. The top of the ash collecting barrel 71 is fixedly connected to the bottom of the filter bucket 45. An electric push rod 72 is provided inside the ash collecting barrel 71, and the electric push rod 72 is fixed at the center of the bottom end of the barrel 1 to facilitate the centralized transportation of dust to the ash collecting barrel 71. A blocking ball 73 is fixed at the top of the electric push rod 72, and the bottom of the blocking ball 73 is flush with the top of the ash collecting barrel 71, and the rotating shaft 41 passes through the blocking ball 73. The two openings are respectively provided on both sides of the bottom of the electric push rod 72, and the electric push rod 72 is controlled by the control panel 8.

[0032] By setting up the ash discharge component 7, after the ash and gas are separated, the air inside the barrel 1 can be discharged through the exhaust pipe 10, and then the control panel 8 is operated to control the electric push rod 72 inside the ash collecting barrel 71 to drive the blocking ball 73 to move upward, so that the blocking ball 73 rises along the bottom end of the rotating shaft 41. The rising of the blocking ball 73 causes the dust accumulated on the top of the filter bucket 45 to be concentrated into the ash collecting barrel 71. Finally, the bottom cover 14 is unscrewed to discharge the dust inside the ash collecting barrel 71, thereby realizing the ash removal process in the thermal power plant.

[0033] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A pneumatic dust removal device, comprising a barrel (1), characterized in that: An input cylinder (2) is fixedly provided on the top of the barrel (1), and an ash collecting hopper (3) is provided on the top of the input cylinder (2); A scraper assembly (4) is provided inside the input cylinder (2) for scraping off dust adhering to the inner wall of the input cylinder (2) and separating the dust gas at the same time; The barrel (1) is provided with an ash removal assembly (7) inside for centrally collecting dust and performing ash removal; The scraper assembly (4) includes a rotating shaft (41), the top end of the rotating shaft (41) is connected to the top end of the input cylinder (2) through a bearing, trapezoidal scraper rods (42) are fixedly provided on both sides of the top end of the rotating shaft (41), and the trapezoidal scraper rods (42) are in contact with the inner wall of the input cylinder (2), a plurality of evenly distributed stirring rods (43) are fixedly provided on the rotating shaft (41), and a filter bucket (45) is fixedly provided at the bottom of the input cylinder (2), and the filter bucket (45) is provided at the top end of the cylinder (1).

2. A pneumatic dust removal device according to claim 1, characterized in that: A motor (44) is fixedly provided at the center of the top of the input cylinder (2). The output shaft of the motor (44) passes through the top of the input cylinder (2) and is fixedly connected to the top of the rotating shaft (41). The bottom of the trapezoidal scraping rod (42) contacts the inner wall of the filter bucket (45).

3. A pneumatic dust removal device according to claim 2, characterized in that: The ash discharge assembly (7) comprises an ash collecting cylinder (71), the ash collecting cylinder (71) being fixedly arranged at the bottom end of the barrel (1), the top end of the ash collecting cylinder (71) being fixedly connected to the bottom of the filter bucket (45), and an electric push rod (72) being arranged inside the ash collecting cylinder (71), and the electric push rod (72) being fixedly arranged at the center of the bottom end of the barrel (1).

4. A pneumatic dust removal device according to claim 3, characterized in that: A blocking ball (73) is fixedly provided on the top of the electric push rod (72), the bottom of the blocking ball (73) is flush with the top of the ash collecting barrel (71), and the rotating shaft (41) passes through the blocking ball (73). A control panel (8) for controlling the operation of the motor (44) and the electric push rod (72) is fixedly provided on the top of the barrel (1).

5. The pneumatic dust removal device according to claim 4, characterized in that: Connecting pipes (5) are fixedly provided on both sides of the bottom of the ash collecting hopper (3), and the bottom end of the connecting pipe (5) is fixedly connected to the top of the input cylinder (2). An electric valve (6) is fixedly provided on the connecting pipe (5), and the electric valve (6) is controlled by a control panel (8). Two openings are provided at the bottom of the barrel (1), and the two openings are respectively provided on both sides of the bottom of the electric push rod (72). The two openings are connected to the same bottom cover (14) by a thread.

6. The pneumatic dust removal device according to claim 1, characterized in that: An exhaust pipe (10) is fixedly provided at the bottom of one side of the barrel (1), two support plates (11) are fixedly provided at the bottom of the barrel (1), a common load-bearing seat (12) is fixedly provided between the bottoms of the two support plates (11), and moving wheels (13) are fixedly provided at the four corners of the bottom of the load-bearing seat (12).

Citation Information

Patent Citations

  • Pneumatic ash removal device for thermal power plant

    CN221385834U