Mixing device for shampoo production

Abstract

The utility model relates to the technical field of shampoo processing, and discloses a mixing device for shampoo production, which comprises a mixing tank, a feed port arranged at the top of the mixing tank, a discharge port arranged at the bottom of the mixing tank, a collecting tank arranged at the bottom of the discharge port, a collecting trolley clamped at the bottom of the collecting tank, and a mixing layer arranged inside the mixing tank, a heating layer is arranged outside the mixing layer, a stirring heating mechanism is arranged in the mixing layer and extends into the heating layer, and a pressurizing vacuum mechanism is arranged at the top of the mixing layer. According to the mixing device for shampoo production, shampoo is heated in the stirring process through the arranged stirring and heating mechanism, the mixing device can be suitable for operation in different environments, meanwhile, some specific shampoo processing technologies can be met, a vacuum environment can be formed in the mixing tank through the arranged pressurizing vacuum mechanism, and the mixing efficiency is improved. According to the liquid shampoo mixing device, bubbles are prevented from being generated in the mixing process, after mixing is finished, the interior of the mixing tank can be pressurized, and discharging of mixed liquid shampoo is accelerated.

Description

Technical Field

[0001] The utility model relates to the technical field of shampoo processing, in particular to a mixing device for shampoo production. Background Art

[0002] As people's living standards continue to improve, the demand for personal care products is growing. Shampoo, as an essential daily cleansing product, enjoys enormous market demand. To meet diverse consumer needs, the variety of shampoos is expanding, including products with diverse benefits such as anti-dandruff, oil control, nourishing, and smoothing properties. This requires shampoo manufacturers to efficiently and efficiently produce a variety of high-quality shampoos in various formulations. Mixing is a key step in the shampoo production process.

[0003] According to a mixing device for shampoo production disclosed on the patent website (authorization announcement number: CN 214681157U) as described in “The utility model relates to the technical field of shampoo production equipment and discloses a mixing device for shampoo production, comprising a mixing box, a mesh plate is provided inside the mixing box, a mixing chamber is provided above the mesh plate, and a material discharge chamber is provided below the mesh plate, a mixing mechanism is provided on the top of the mixing chamber, the mixing mechanism comprises a motor, the motor is located on the upper surface of the mixing box, and the output end passes through the top of the mixing box and is provided with a rotating shaft, the lower end of the rotating shaft is provided with a connecting block, and the end surface of the connecting block is provided with an S-shaped mixing rod, the mixing mechanism and the scraping mechanism are provided, and when the S-shaped mixing rod rotates, the contact area between the raw materials in the mixing box and the S-shaped mixing rod can be increased, thereby solving the problem of uneven mixing of the traditional mixing rod. At the same time, the scraper provided on the side of the S-shaped mixing rod is in contact with the inner wall of the mixing box, that is, while mixing the shampoo, the adhered residual shampoo can be cleaned, thereby solving the problem of waste and inconvenience in cleaning.”

[0004] In view of the above description, the applicant believes that the following problems exist:

[0005] During use, the mixing device for shampoo production in this utility model, due to the lack of a vacuum environment, will inevitably produce bubbles. When the shampoo ingredients are mixed in a non-vacuum state, air is easily mixed in. As the stirring proceeds, this mixed air will form a large number of bubbles. During use, the excessive bubbles may cause the foam to be too rich but not lasting, affecting the cleaning effect and user experience. Secondly, in different operating environments, shampoo production often requires heating to meet specific process requirements. However, this mixing device does not take effective measures in terms of heating. Utility Model Content

[0006] The purpose of the present utility model is to provide a mixing device for shampoo production to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a mixing device for shampoo production, comprising a mixing tank, a feeding port provided at the top of the mixing tank, a discharging port provided at the bottom of the mixing tank, a collecting tank provided at the bottom of the discharging port, a collecting trolley connected to the bottom of the collecting tank, a mixing layer provided inside the mixing tank, a heating layer provided outside the mixing layer, a stirring and heating mechanism provided inside the mixing layer and extending to the interior of the heating layer, and a pressurizing and vacuum mechanism provided on the top of the mixing layer;

[0008] The stirring and heating mechanism includes a heating component and a stirring component. The heating component is arranged inside the mixing layer and extends to the inside of the heating layer. The stirring component is arranged inside the mixing layer.

[0009] Preferably, the heating assembly includes a rotating plate, which is rotatably connected to the bottom of the mixing tank, a rotating shaft is fixedly connected to the top of the rotating plate, a heating tube is connected to the outside of the rotating plate, a first bevel gear is fixedly connected to the surface of the rotating shaft, and a maintenance door is movably connected to the outside of the mixing tank.

[0010] Preferably, through holes are opened at positions corresponding to the bottom of the rotating plate and the rotating shaft, and the rotating shaft is fixedly connected to the inner wall of the through hole. The number of the heating tubes is twelve and they are distributed in a circular shape inside the heating layer.

[0011] Preferably, the stirring assembly includes a motor, which is arranged on the top of the mixing layer, the output end of the motor is fixedly connected to the second bevel gear, the surface of the rotating shaft is rotatably connected to the third bevel gear, the outside of the third bevel gear is fixedly connected to a support frame, the outside of the support frame is fixedly connected to a scraper, the inside of the support frame is fixedly connected to a stirring rod, and the surface of the rotating shaft is fixedly connected to a stirring blade.

[0012] Preferably, there are three stirring blades, four scrapers, and the outer sides of the scrapers are in contact with the inner wall of the mixing layer, the third bevel gear and the second bevel gear are meshed with each other, and the first bevel gear and the second bevel gear are meshed with each other.

[0013] Preferably, the booster vacuum mechanism includes a vacuum pump, which is arranged on the top of the mixing layer, the vacuum pump has a vacuum pipe fixedly connected to the suction end of the vacuum pump, and a vacuum valve is provided at the outlet end of the vacuum pump, a booster pump is provided on the top of the mixing layer, the boosting end of the booster pump is provided with a boosting pipe, and the suction end of the booster pump is provided with a boosting valve.

[0014] Preferably, flanges are provided at positions corresponding to the vacuum pipe, the boost pipe and the mixing layer, and the flanges are fixedly connected to the top of the mixing layer.

[0015] Compared with the prior art, the present invention provides a mixing device for shampoo production, which has the following beneficial effects:

[0016] 1. The mixing device for shampoo production has a stirring and heating mechanism. During use, the rotating shaft can drive the heating tube extending from the inside of the rotating plate to the outside to rotate, thereby heating the shampoo during the stirring process. The device is suitable for operations in different environments and can meet some specific shampoo processing techniques. The multiple stirring blades and stirring rods can fully stir the shampoo that needs to be mixed. The scraper provided on the outside of the support frame can prevent the shampoo from being retained on the inner wall of the mixing tank, thereby avoiding insufficient mixing.

[0017] 2. The mixing device for shampoo production is equipped with a booster vacuum mechanism. During use, the vacuum pump can form a vacuum environment in the mixing tank to avoid the generation of bubbles during the mixing process. The booster pump can increase the pressure in the mixing tank after the mixing is completed to accelerate the discharge of the shampoo after mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0019] Figure 1 This is a schematic diagram of the main view structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the heating component of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the stirring assembly of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the booster vacuum mechanism of the utility model.

[0024] In the figure: 1. Mixing tank; 2. Feed inlet; 3. Discharge outlet; 4. Collecting tank; 5. Collecting trolley; 6. Mixing layer; 7. Heating layer; 8. Stirring and heating mechanism; 81. Heating component; 811. Rotating plate; 812. Rotating shaft; 813. Heating tube; 814. First bevel gear; 815. Maintenance door; 82. Stirring component; 821. Motor; 822. Second bevel gear; 823. Third bevel gear; 824. Support frame; 825. Scraper; 826. Stirring rod; 827. Stirring blade; 9. Booster vacuum mechanism; 91. Vacuum pump; 92. Vacuum pipe; 93. Vacuum valve; 94. Booster pump; 95. Booster pipe; 96. Booster valve. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0027] Example 1:

[0028] See also Figure 1-4 The utility model provides a technical solution: a mixing device for shampoo production, comprising a mixing tank 1, a feeding port 2 is provided on the top of the mixing tank 1, a discharging port 3 is provided on the bottom of the mixing tank 1, a collecting tank 4 is provided at the bottom of the discharging port 3, a collecting trolley 5 is clamped at the bottom of the collecting tank 4, a mixing layer 6 is provided inside the mixing tank 1, a heating layer 7 is provided outside the mixing layer 6, a stirring and heating mechanism 8 is provided inside the mixing layer 6 and extends to the heating layer 7, and a pressurizing vacuum mechanism 9 is provided on the top of the mixing layer 6;

[0029] The stirring and heating mechanism 8 includes a heating component 81 and a stirring component 82 . The heating component 81 is arranged inside the mixing layer 6 and extends to the inside of the heating layer 7 . The stirring component 82 is arranged inside the mixing layer 6 .

[0030] Furthermore, the heating assembly 81 includes a rotating plate 811, which is rotatably connected to the bottom of the mixing tank 1. A rotating shaft 812 is fixedly connected to the top of the rotating plate 811. A heating tube 813 is connected to the outside of the rotating plate 811. A first bevel gear 814 is fixedly connected to the surface of the rotating shaft 812. A maintenance door 815 is movably connected to the outside of the mixing tank 1. When the heating tube 813 is damaged, the heating tube 813 can be replaced through the maintenance door 815. When the rotating shaft 812 rotates, it will drive the heating tube 813 to rotate together, so that the mixing layer 6 is heated more evenly.

[0031] Furthermore, through holes are opened at corresponding positions of the rotating plate 811 and the bottom of the rotating shaft 812, and the rotating shaft 812 is fixedly connected to the inner wall of the through hole. There are twelve heating tubes 813, which are distributed in a circular shape inside the heating layer 7. The provision of multiple heating tubes 813 can make the temperature in the mixing layer 6 rise faster.

[0032] Furthermore, the stirring assembly 82 includes a motor 821, which is arranged on the top of the mixing layer 6. The output end of the motor 821 is fixedly connected to the second bevel gear 822, and the surface of the rotating shaft 812 is rotatably connected to the third bevel gear 823. The outside of the third bevel gear 823 is fixedly connected to a support frame 824, the outside of the support frame 824 is fixedly connected to a scraper 825, the inside of the support frame 824 is fixedly connected to a stirring rod 826, and the surface of the rotating shaft 812 is fixedly connected to a stirring blade 827. The scraper 825 on the outside of the support frame 824 can prevent shampoo from being retained on the inner wall of the mixing layer 6 during the mixing process.

[0033] Furthermore, there are three stirring blades 827 and four scrapers 825, and the outer side of the scraper 825 contacts the inner wall of the mixing layer 6, the third bevel gear 823 and the second bevel gear 822 are engaged with each other, and the first bevel gear 814 and the second bevel gear 822 are engaged with each other, and multiple stirring blades 827 and stirring rods 826 are provided. At the same time, due to the meshing relationship between the first bevel gear 814, the second bevel gear 822 and the third bevel gear 823, the rotation directions of the stirring blades 827 and the stirring rod 826 can be made opposite, so that the mixing is more uniform.

[0034] Example 2:

[0035] See also Figure 5, and combined with Example 1, it is further obtained that the booster vacuum mechanism 9 includes a vacuum pump 91, which is arranged on the top of the mixing layer 6, and the suction end of the vacuum pump 91 is fixedly connected to a vacuum pipe 92, and the outlet end of the vacuum pump 91 is provided with a vacuum valve 93, and the top of the mixing layer 6 is provided with a booster pump 94, and the boosting end of the booster pump 94 is provided with a booster pipe 95, and the suction end of the booster pump 94 is provided with a booster valve 96. The vacuum pump 91 can form a vacuum environment in the mixing tank 1 to avoid the generation of bubbles during the mixing process, and the booster pump 94 can pressurize the mixing tank 1 after the mixing is completed to accelerate the discharge of shampoo after mixing.

[0036] Furthermore, flanges are provided at positions corresponding to the vacuum pipe 92 , the boost pipe 95 and the mixing layer 6 , and the flanges are fixedly connected to the top of the mixing layer 6 .

[0037] In actual operation, when the device is used, shampoo to be mixed is added from the feed port 2 and enters the mixing layer 6 from the feed port 2. After the addition is completed, the feed port 2 is provided with a cover plate, the cover plate is closed, the boost valve 96 is closed, and the sealing environment in the mixing tank 1 is ensured. The vacuum pump 91 is turned on to form a true pressure environment inside the mixing layer 6, and then the motor 821 is started. The second bevel gear 822 at the output end of the motor 821 drives the first bevel gear 814 and the third bevel gear 823 meshed therewith to rotate, thereby causing the rotating shaft 812 and the support frame 824 to rotate in opposite directions. The rotating shaft 8 12 will drive the stirring blade 827 to rotate together with the rotating plate 811, and the rotating plate 811 will drive the heating tube 813 to rotate to ensure that the temperature inside the mixing layer 6 is uniform. The stirring rod 826 and the stirring blade 827 on the inner side of the support frame 824 can fully mix the shampoo that needs to be mixed. The scraper 825 on the outer side of the support frame 824 will scrape the shampoo retained on the inner wall of the mixing layer 6 for mixing. After the mixing is completed, the valve of the discharge port 3 is opened and the booster pump 94 is started, so that the shampoo can be quickly discharged to the collection tank 4. After the collection is completed, the collection cart 5 can be pulled to the storage place.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A mixing device for shampoo production, comprising a mixing tank (1), characterized in that: The mixing tank (1) is provided with a feed port (2) at the top, a discharge port (3) at the bottom, a collecting tank (4) at the bottom of the discharge port (3), a collecting trolley (5) is clamped at the bottom of the collecting tank (4), a mixing layer (6) is provided inside the mixing tank (1), a heating layer (7) is provided outside the mixing layer (6), a stirring and heating mechanism (8) is provided inside the mixing layer (6) and extends to the inside of the heating layer (7), and a pressurizing vacuum mechanism (9) is provided on the top of the mixing layer (6); The stirring and heating mechanism (8) comprises a heating component (81) and a stirring component (82); the heating component (81) is arranged inside the mixing layer (6) and extends to the inside of the heating layer (7); and the stirring component (82) is arranged inside the mixing layer (6).

2. A mixing device for shampoo production according to claim 1, characterized in that: The heating assembly (81) comprises a rotating plate (811), the rotating plate (811) being rotatably connected to the bottom of the mixing tank (1), the top of the rotating plate (811) being fixedly connected to a rotating shaft (812), a heating tube (813) extending from the inside of the rotating plate (811) to the outside thereof being clamped thereon, a first bevel gear (814) being fixedly connected to the surface of the rotating shaft (812), and a maintenance door (815) being movably connected to the outside of the mixing tank (1).

3. A mixing device for shampoo production according to claim 2, characterized in that: Through holes are provided at corresponding positions on the bottom of the rotating plate (811) and the rotating shaft (812), and the rotating shaft (812) is fixedly connected to the inner wall of the through hole. The number of the heating tubes (813) is twelve and they are distributed in a circular pattern inside the heating layer (7).

4. A mixing device for shampoo production according to claim 2, characterized in that: The stirring assembly (82) comprises a motor (821), the motor (821) being arranged on the top of the mixing layer (6), the output end of the motor (821) being fixedly connected to a second bevel gear (822), the surface of the rotating shaft (812) being rotatably connected to a third bevel gear (823), the outside of the third bevel gear (823) being fixedly connected to a support frame (824), the outside of the support frame (824) being fixedly connected to a scraper (825), the inside of the support frame (824) being fixedly connected to a stirring rod (826), and the surface of the rotating shaft (812) being fixedly connected to a stirring blade (827).

5. A mixing device for shampoo production according to claim 4, characterized in that: The number of the stirring blades (827) is three, the number of the scrapers (825) is four, and the outer sides of the scrapers (825) are in contact with the inner wall of the mixing layer (6), the third bevel gear (823) and the second bevel gear (822) are meshed with each other, and the first bevel gear (814) and the second bevel gear (822) are meshed with each other.

6. A mixing device for shampoo production according to claim 1, characterized in that: The boosting vacuum mechanism (9) comprises a vacuum pump (91), the vacuum pump (91) is arranged on the top of the mixing layer (6), the suction end of the vacuum pump (91) is fixedly connected to a vacuum pipe (92), the outlet end of the vacuum pump (91) is provided with a vacuum valve (93), the top of the mixing layer (6) is provided with a boosting pump (94), the boosting end of the boosting pump (94) is provided with a boosting pipe (95), and the suction end of the boosting pump (94) is provided with a boosting valve (96).

7. A mixing device for shampoo production according to claim 6, characterized in that: Flanges are provided at positions corresponding to the vacuum pipe (92), the boost pipe (95) and the mixing layer (6), and the flanges are fixedly connected to the top of the mixing layer (6).

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