Anti-coking device of fluidized bed reactor

By setting up components such as support frames, drive structures and conveyor ports in the fluidized bed reactor, the coke blocks are automatically processed, which solves the problem of manual focusing and improves the practicality of the fluidized bed reactor.

CN223233782UActive Publication Date: 2025-08-19HENAN HUASONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422487682.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-19
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing fluidized bed reactors lack the anti-coking function, which leads to high labor intensity and low practicality in manual coking.

Method used

A fluidized bed reactor anti-coking device is designed. By setting up a support frame, a driving structure, a conveyor port and a control panel, the drive shaft and gear system are driven by a motor, and combined with threaded blades and conveyor rods, the coke block is automatically crushed and discharged to prevent coking.

Benefits of technology

Automatic coke block processing is realized, reducing manual labor intensity and improving the practicality of fluidized bed reactors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fluidized bed reactor protection, in particular to an anti-coking device of a fluidized bed reactor, which comprises a base main body, a support frame is fixedly arranged at the top end of the base main body, a reactor is fixedly arranged at the top end of the support frame, and a feed port is arranged at the left end of the reactor. A support frame is arranged at the top end of the base main body, a reactor is fixedly mounted at the bottom end of the base main body, a discharge port is formed in the right end of the reactor, a driving structure is fixedly mounted at the bottom end of the reactor, a conveying port is formed in one side, far away from the driving structure, of the bottom end of the reactor, and a sliding chute is formed in one side, close to the support frame, of the top end of the base main body. And meanwhile, the crushed coke blocks are discharged, the anti-coking effect is achieved, and the practicability is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of fluidized bed reactor protection, in particular to an anti-coking device for a fluidized bed reactor. Background Art

[0002] Currently, two types of reactors have been developed: fixed bed and fluidized bed. The methanol-to-gasoline process developed by Mobil in the early days, the MTP process of Lurgi, and the methanol-to-aromatics project of the Shanxi Coal Chemistry Institute of the Chinese Academy of Sciences all adopted the fixed bed process. Mobil later developed the fluidized bed process with the support of the US and German governments, the methanol-to-olefins (MTO) industrialized by the Dalian Institute of Chemical Physics of the Chinese Academy of Sciences, and the methanol-to-aromatics project (MTA) industrialized demonstration by Tsinghua University all adopted the fluidized bed process. The process selection is generally based on the performance of the catalysts they have developed and the reactor technology they have mastered.

[0003] Existing fluidized bed reactors do not have the function of preventing coking and can only be de-coked manually, which is labor-intensive and has low practicality.

[0004] Therefore, it is particularly important to design an anti-coking device for a fluidized bed reactor to change the above technical defects and improve the overall practicality. Utility Model Content

[0005] The purpose of the utility model is to provide an anti-coking device for a fluidized bed reactor to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A coking prevention device for a fluidized bed reactor comprises a base body, a support frame fixedly mounted on the top of the base body, a reactor fixedly mounted on the top of the support frame, a feed port provided at the left end of the reactor, a discharge port provided at the right end of the reactor, a drive structure fixedly mounted on the bottom end of the reactor, a delivery port provided on a side of the bottom end of the reactor away from the drive structure, and a chute provided on a side of the top end of the base body close to the support frame;

[0008] The driving structure includes a motor fixedly installed at the bottom end of the reactor, an output end of the motor is connected to a transmission shaft via a coupling, and a first gear is fixedly connected to the outer side of the transmission shaft.

[0009] As a preferred solution of the present invention, the support frame is made of metal.

[0010] As a preferred solution of the present invention, a control panel is fixedly mounted on the base surface of the reactor, and the control panel is electrically connected to the motor.

[0011] As a preferred solution of the present invention, a second gear is engaged with the outer side of the first gear, a conveying rod is fixedly connected to the inner side of the second gear, a threaded blade is fixedly installed on the outer side of the conveying rod, and a mounting frame is connected to both sides of the outer side of the conveying rod near the threaded blade through bearings.

[0012] As a preferred solution of the present invention, there is one conveying port and one chute.

[0013] As a preferred solution of the present invention, a storage frame is movably connected to the inner side of the slide groove, and fixing rings are fixedly installed on both ends of the storage frame.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] In the utility model, a support frame, a driving structure, a conveying port and a control panel are arranged in an anti-coking device of a fluidized bed reactor, so that the motor is driven by the control panel, the transmission shaft is driven to rotate under the action of the coupling, and the second gear is driven to rotate through the first gear. With the cooperation of the support frame, the conveying rod, the threaded blades, the mounting frame and the conveying port, the coke blocks are easily crushed and the crushed coke blocks are discharged at the same time, thereby playing an anti-coking role and enhancing practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the base body and slide structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the drive structure of the utility model.

[0019] In the figure: 1. Base body; 2. Support frame; 3. Reactor; 4. Feed port; 5. Discharge port; 6. Drive structure; 601. Motor; 602. Transmission shaft; 603. First gear; 604. Second gear; 605. Conveying rod; 606. Threaded blade; 607. Mounting frame; 7. Conveying port; 8. Slide; 9. Control panel; 10. Storage frame; 11. Fixing ring. DETAILED DESCRIPTION

[0020] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0021] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. Several embodiments of the present invention are provided. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] For examples, see Figure 1-3 , the utility model provides a technical solution:

[0025] A coking prevention device for a fluidized bed reactor includes a base body 1, a support frame 2 is fixedly mounted on the top of the base body 1, a reactor 3 is fixedly mounted on the top of the support frame 2, a feed port 4 is provided at the left end of the reactor 3, a discharge port 5 is provided at the right end of the reactor 3, a drive structure 6 is fixedly mounted on the bottom end of the reactor 3, and a delivery port 7 is provided on the side of the bottom end of the reactor 3 away from the drive structure 6;

[0026] The driving structure 6 includes a motor 601 fixedly mounted at the bottom end of the reactor 3. The output end of the motor 601 is connected to a transmission shaft 602 via a coupling, and a first gear 603 is fixedly connected to the outer side of the transmission shaft 602. The motor 601 is driven by the control panel 9, and the transmission shaft 602 is driven to rotate under the action of the coupling, and the second gear 604 is driven to rotate through the first gear 603. The conveying rod 605 drives the threaded blade 606 to rotate, crushing the coke blocks. With the cooperation of the support frame 2, the mounting frame 607 and the conveying port 7, the crushed coke blocks are easily discharged, thereby preventing coking.

[0027] The support frame 2 is made of metal, and a control panel 9 is fixedly installed on the base surface of the reactor 3, and the control panel 9 and the motor 601 are electrically connected. The outer side of the first gear 603 is meshed with the second gear 604, and the inner side of the second gear 604 is fixedly connected to the conveying rod 605. The outer side of the conveying rod 605 is fixedly installed with a threaded blade 606, and the outer side of the conveying rod 605 is connected to a mounting bracket 607 on both sides of the threaded blade 606 through bearings. The number of the conveying port 7 and the chute 8 is one, so that the motor 601 is driven by the control panel 9, and the transmission shaft 602 is driven to rotate under the action of the coupling, and the second gear 604 is driven to rotate through the first gear 603, and the threaded blade 606 is driven to rotate on the conveying rod 605 to crush the coke blocks. The crushed coke blocks are discharged through the conveying port 7, which plays a role in preventing coking. The reactor 3 is supported by the support frame 2, and the conveying rod 605 is limited by the mounting bracket 607, which enhances practicality.

[0028] In this embodiment, please refer to Figure 1 and Figure 2 A chute 8 is provided on the top of the base body 1 near the support frame 2, so that the crushed coke blocks can be collected through the chute 8 and the storage frame 10;

[0029] The inner side of the chute 8 is movably connected to a storage frame 10 , and fixing rings 11 are fixedly installed at both ends of the storage frame 10 , so that the crushed coke blocks can be collected through the storage frame 10 , and the storage frame 10 can be easily cleaned through the chute 8 .

[0030] The working process of the present utility model is as follows: when in use, check whether the appearance of the equipment is damaged. After the inspection, power on the equipment, drive the motor 601 through the control panel 9, drive the transmission shaft 602 to rotate under the action of the coupling, drive the second gear 604 to rotate through the first gear 603, and drive the threaded blade 606 to rotate on the conveying rod 605 to crush the coke blocks. The crushed coke blocks are discharged through the conveying port 7, which plays a role in preventing coking, and the reactor 3 is supported by the support frame 2, and the conveying rod 605 is limited by the mounting frame 607. The crushed coke blocks are collected by the storage frame 10, and the storage frame 10 is easily cleaned by the slide 8, which enhances practicality and has promotion value.

[0031] The motor 601 and control panel 9 used in the present invention are both existing known electrical devices and can be directly purchased and used on the market. Their structures, circuits, and control principles are all existing known technologies. Therefore, the structures, circuits, and control principles of the motor 601 and the control panel 9 are not described in detail here.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coking prevention device for a fluidized bed reactor, comprising a base body (1), characterized in that: A support frame (2) is fixedly mounted on the top of the base body (1), a reactor (3) is fixedly mounted on the top of the support frame (2), a feed port (4) is provided at the left end of the reactor (3), a discharge port (5) is provided at the right end of the reactor (3), a drive structure (6) is fixedly mounted on the bottom end of the reactor (3), a conveying port (7) is provided on the side of the bottom end of the reactor (3) away from the drive structure (6), and a slide groove (8) is provided on the side of the top end of the base body (1) close to the support frame (2); The driving structure (6) includes a motor (601) fixedly mounted on the bottom end of the reactor (3), the output end of the motor (601) is connected to a transmission shaft (602) via a coupling, and the outer side of the transmission shaft (602) is fixedly connected to a first gear (603).

2. The anti-coking device for a fluidized bed reactor according to claim 1, wherein: The support frame (2) is made of metal.

3. The anti-coking device for a fluidized bed reactor according to claim 1, wherein: A control panel (9) is fixedly mounted on the base surface of the reactor (3), and the control panel (9) is electrically connected to the motor (601).

4. The anti-coking device for a fluidized bed reactor according to claim 1, wherein: The outer side of the first gear (603) is meshed with a second gear (604), the inner side of the second gear (604) is fixedly connected to a conveying rod (605), the outer side of the conveying rod (605) is fixedly mounted with a threaded blade (606), and the outer side of the conveying rod (605) is connected to a mounting frame (607) on both sides close to the threaded blade (606) through bearings.

5. The anti-coking device for a fluidized bed reactor according to claim 1, wherein: The number of the conveying port (7) and the number of the chute (8) are both one.

6. The anti-coking device for a fluidized bed reactor according to claim 1, wherein: The inner side of the slide groove (8) is movably connected to a storage frame (10), and fixing rings (11) are fixedly installed at both ends of the storage frame (10).