Micro-channel reactor
By introducing support plates, positioning plates and adjustment structures into the microchannel reactor, the automatic limit of the feed pipe is achieved by using the motor-driven threaded rods and gears, and the stability and sealing of the connection are ensured through the sealing ring, the problem of unstable feed pipe connection is solved and the accuracy and repetition of the reaction is improved.
Patent Information
- Application Number
- CN202422389592.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-28
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-28
AI Technical Summary
The existing microchannel reactor lacks a support structure when connecting the feed tube to the microchannel, resulting in unstable connections, affecting the accuracy and repeatability of the reaction.
A microchannel reactor is designed, including a support plate, a positioning plate and an adjustment structure. The threaded rod and gear cooperate with the motor drive to achieve automatic limiting of the feed pipe, and the stability and sealing of the connection are ensured through the sealing ring and positioning structure.
It improves the stability and sealing of the feed pipe connection, ensures the accuracy and repeatability of the reaction, and avoids the position deviation of the feed pipe and material leakage.
Smart Images

Figure CN223233789U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical engineering, in particular to a microchannel reactor. Background Art
[0002] The core part of the microchannel reactor is a network composed of micron-scale channels. These microchannels are made of materials such as glass, silicon, stainless steel or polymers. The reactor is usually equipped with a feeding device, a control device and a product collection device. The feeding device is responsible for introducing the reactants into the microchannel, the control system is used to adjust the reaction conditions such as temperature, pressure and flow rate, and the product collection system is used to collect the products after the reaction. The current microchannel reactor is suitable for fast and efficient chemical reactions, especially in synthetic reactions, catalytic reactions and biochemical reactions. It is used after being connected to the microchannel through a feeding pipe. However, most of the internal microchannel reactors do not have a supporting structure. The feeding pipe is difficult to fix when connected to the microchannel, and the feeding pipe needs to be manually supported, which may lead to unstable connection, thereby affecting the accuracy and repeatability of the reaction. Utility Model Content
[0003] The purpose of the present invention is to provide a microchannel reactor to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a microchannel reactor, comprising a base, a support plate and a controller fixedly connected above the base, a microchannel body provided above the base, a delivery pipe fixedly connected to one side of the controller, an adjustment structure provided on the base, a positioning plate provided on the support plate, the positioning plate connected to the adjustment structure, the adjustment structure rotatably connected within the support plate, a feed pipe clamped within the support plate, a sealing ring 1 provided on the outside of the feed pipe, a sealing ring 2 provided on the outside of the delivery pipe, a positioning structure connected to the outside of the sealing ring 2, and the positioning structure overlapping the sealing ring 1;
[0005] The adjustment structure includes a concave plate, a gear and a guide rod. A threaded rod 1 is rotatably connected inside the concave plate, a motor is fixedly connected below the concave plate, the threaded rod 1 is externally threadedly connected to a movable plate, and a toothed plate is fixedly connected to the side of the movable plate.
[0006] As a further preferred embodiment of the present technical solution, a slide groove 1 is provided on the outside of the feed pipe, and the sealing ring 1 is slidably connected in the slide groove 1; a slide groove 2 is provided on the outside of the delivery pipe, and the sealing ring 2 is slidably connected in the slide groove 2; the positioning plate is overlapped on the outside of the feed pipe, the delivery pipe is connected to the feed pipe, and the sealing ring 1 is overlapped with the sealing ring 2.
[0007] As a further preferred embodiment of the present technical solution, the concave plate is fixedly connected to the top of the base, the motor is fixedly connected to the top of the base, and the guide rod is rotatably connected to the support plate.
[0008] As a further preferred embodiment of the present technical solution, the gear is fixedly connected to one end of the guide rod, the gear is engaged with the tooth plate, and the motor drives the threaded rod to rotate forward and reverse.
[0009] As a further preferred embodiment of the present technical solution, the positioning structure includes an L-shaped plate and a positioning rod, the positioning rod is fixedly connected in the L-shaped plate, the positioning rod is rotatably connected under the second sealing ring, and a groove is provided in the L-shaped plate.
[0010] As a further preferred embodiment of the present technical solution, a second threaded rod is rotatably connected in the groove, the second threaded rod is externally threadedly connected to a clamping plate, and the clamping plate is overlapped with the first sealing ring.
[0011] As a further preferred embodiment of the present technical solution, a turntable is fixedly connected to the top end of the second threaded rod, and the clamping plate is slidably connected in the groove.
[0012] The utility model provides a microchannel reactor with the following beneficial effects:
[0013] (1) The utility model sets a support plate, a feed pipe, a positioning plate and an adjustment structure. The motor drives the threaded rod 1 to rotate in the concave plate, the movable plate slides on the surface of the threaded rod 1, and the tooth plate moves with the movable plate. Since the tooth plate is engaged with the gear, the positioning plate will flip with the guide rod as the center. After flipping, the positioning plate will overlap with the support plate, and then the feed pipe will be limited. The microchannel reactor enables the positioning plate to achieve the flipping function through the cooperation between the threaded rod 1, the gear and the tooth plate, and the cooperation between the support plate and the positioning plate can limit the feed pipe, avoiding manual support of the feed pipe when it is connected, improving the stability of the feed pipe after connection, and thus ensuring the accuracy and repeatability of the reaction.
[0014] (2) The utility model sets a positioning structure, a sealing ring 1 and a sealing ring 2, and drives the L-shaped plate to rotate after the sealing ring 1 and the sealing ring 2 are fitted together. When the position of the L-shaped plate is adjusted, the threaded rod 2 is driven to rotate by the turntable, and the clamping plate moves on the surface of the threaded rod 2. After the movement, the threaded rod 2 will contact the sealing ring 1, thereby being able to play a certain sealing role on the connection of the feed pipe, avoiding the leakage of the material in the feed pipe, and ensuring the adaptability of the microchannel reactor. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the adjustment structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the feed pipe of the present invention;
[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the positioning structure of the utility model;
[0019] In the figure: 1. Base; 2. Support plate; 3. Controller; 4. Feed pipe; 5. Positioning plate; 6. Adjustment structure; 601. Concave plate; 602. Motor; 603. Threaded rod 1; 604. Gear; 605. Moving plate; 606. Tooth plate; 607. Guide rod; 7. Positioning structure; 701. L-shaped plate; 702. Card plate; 703. Positioning rod; 704. Groove; 705. Threaded rod 2; 706. Turntable; 8. Delivery pipe; 9. Sealing ring 1; 10. Sealing ring 2; 11. Slide groove 1; 12. Slide groove 2; 13. Microchannel body. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0021] The utility model provides a technical solution: Figure 1 and Figure 4 As shown, in this embodiment, a microchannel reactor includes a base 1, a support plate 2 and a controller 3 are fixedly connected above the base 1, a microchannel body 13 is provided above the base 1, a delivery pipe 8 is fixedly connected to one side of the controller 3, an adjustment structure 6 is provided on the base 1, a positioning plate 5 is provided on the support plate 2, the positioning plate 5 is connected to the adjustment structure 6, the adjustment structure 6 is rotatably connected to the support plate 2, a feed pipe 4 is clamped in the support plate 2, a sealing ring 1 9 is provided on the outside of the feed pipe 4, a sealing ring 2 10 is provided on the outside of the delivery pipe 8, a positioning structure 7 is connected to the outside of the sealing ring 10, and the positioning structure 7 is overlapped with the sealing ring 1 9;
[0022] The adjustment structure 6 includes a concave plate 601, a gear 604 and a guide rod 607. A threaded rod 603 is rotatably connected inside the concave plate 601. A motor 602 is fixedly connected below the concave plate 601. The threaded rod 603 is externally threadedly connected to a movable plate 605. A toothed plate 606 is fixedly connected to the side of the movable plate 605.
[0023] like Figure 1 and Figure 3As shown, a slide groove 11 is opened outside the feed pipe 4, and a sealing ring 9 is slidably connected in the slide groove 11. A slide groove 2 is opened outside the delivery pipe 8, and a sealing ring 2 10 is slidably connected in the slide groove 2 12. The positioning plate 5 is overlapped on the outside of the feed pipe 4, the delivery pipe 8 is connected to the feed pipe 4, and the sealing ring 19 is overlapped with the sealing ring 2 10.
[0024] By setting the slide groove 11 and the slide groove 2 12, when a thrust or a pull is applied to the sealing ring 1 9 and the sealing ring 2 10, the sealing ring 1 9 and the sealing ring 2 10 will slide in the slide groove 11 and the slide groove 2 12 respectively, so that the slide groove 11 and the slide groove 2 12 play a certain guiding role in the movement of the sealing ring 1 9 and the sealing ring 2 10, thereby preventing the sealing ring 1 9 and the sealing ring 2 10 from falling off from the feed pipe 4 and the conveying pipe 8 during movement.
[0025] like Figure 2 As shown, the concave plate 601 is fixedly connected to the top of the base 1, the motor 602 is fixedly connected to the top of the base 1, the guide rod 607 is rotatably connected to the support plate 2, the gear 604 is fixedly connected to one end of the guide rod 607, the gear 604 is engaged with the tooth plate 606, and the motor 602 drives the threaded rod 603 to rotate forward and reverse.
[0026] By setting the gear 604 and the tooth plate 606, when the motor 602 drives the threaded rod 603 to rotate, the movable plate 605 will slide on the surface of the threaded rod 603. Since the tooth plate 606 is engaged with the gear 604, the positioning plate 5 will flip around the guide rod 607, so that the feeding pipe 4 in connection can be automatically limited, avoiding the position deviation of the feeding pipe 4 when connected, and supporting the feeding pipe 4 in use.
[0027] like Figure 4 As shown, the positioning structure 7 includes an L-shaped plate 701 and a positioning rod 703. The positioning rod 703 is fixedly connected in the L-shaped plate 701. The positioning rod 703 is rotatably connected under the sealing ring 10. A groove 704 is provided in the L-shaped plate 701. A threaded rod 705 is rotatably connected in the groove 704. The threaded rod 705 is externally threadedly connected to a clamping plate 702. The clamping plate 702 overlaps with the sealing ring 9. The top of the threaded rod 705 is fixedly connected to a turntable 706. The clamping plate 702 is slidably connected in the groove 704.
[0028] By setting the positioning structure 7, the sealing ring 1 9 and the sealing ring 2 10 are fitted together and the L-shaped plate 701 is driven to rotate. When the position of the L-shaped plate 701 is adjusted, the turntable 706 drives the threaded rod 2 705 to rotate, and the clamping plate 702 moves on the surface of the threaded rod 2 705. After moving, the threaded rod 2 705 will contact the sealing ring 1 9, so that the sealing ring 1 9 and the sealing ring 2 10 can be quickly assembled, and the sealing ring 1 9 and the sealing ring 2 10 can be prevented from loosening due to external force.
[0029] The utility model provides a microchannel reactor, the specific working principle of which is as follows:
[0030] When the microchannel reactor is in use, the feeding tube 4 is placed above the support plate 2 and comes into contact with the delivery tube 8 and its microchannel body 13. The motor 602 drives the threaded rod 1 603 to rotate in the concave plate 601, and the movable plate 605 slides on the surface of the threaded rod 1 603. The tooth plate 606 moves along with the movable plate 605. Since the tooth plate 606 is engaged with the gear 604, the positioning plate 5 is flipped around the guide rod 607. After flipping, the positioning plate 5 overlaps with the support plate 2, and then the feeding tube 4 is limited.
[0031] When the feed pipe 4 is connected to the conveying pipe 8 and the microchannel body 13, the sealing ring 1 9 and the sealing ring 2 10 are fitted together, driving the L-shaped plate 701 to rotate around the positioning rod 703. After the position of the L-shaped plate 701 is adjusted, the turntable 706 drives the threaded rod 2 705 to rotate, and the clamping plate 702 moves on the surface of the threaded rod 2 705. After moving, the threaded rod 2 705 will contact the sealing ring 1 9, so that the sealing ring 1 9 and the sealing ring 2 10 can fit tightly.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A microchannel reactor, comprising a base (1), characterized in that: A support plate (2) and a controller (3) are fixedly connected above the base (1), a microchannel body (13) is provided above the base (1), a delivery pipe (8) is fixedly connected to one side of the controller (3), an adjustment structure (6) is provided on the base (1), a positioning plate (5) is provided on the support plate (2), the positioning plate (5) is connected to the adjustment structure (6), the adjustment structure (6) is rotatably connected in the support plate (2), a feed pipe (4) is clamped in the support plate (2), a sealing ring (1) is provided outside the feed pipe (4), a sealing ring (1) is provided outside the delivery pipe (8), a positioning structure (7) is connected outside the sealing ring (10), and the positioning structure (7) is overlapped with the sealing ring (1); The adjustment structure (6) comprises a concave plate (601), a gear (604) and a guide rod (607); a threaded rod (603) is rotatably connected inside the concave plate (601); a motor (602) is fixedly connected below the concave plate (601); the threaded rod (603) is externally threadedly connected to a movable plate (605); and a toothed plate (606) is fixedly connected to the side of the movable plate (605).
2. A microchannel reactor according to claim 1, characterized in that: The feed pipe (4) is provided with a first slide groove (11), the first sealing ring (9) is slidably connected in the first slide groove (11), the delivery pipe (8) is provided with a second slide groove (12), the second sealing ring (10) is slidably connected in the second slide groove (12), the positioning plate (5) is overlapped on the outside of the feed pipe (4), the delivery pipe (8) is connected to the feed pipe (4), and the first sealing ring (9) is overlapped with the second sealing ring (10).
3. A microchannel reactor according to claim 1, characterized in that: The concave plate (601) is fixedly connected to the top of the base (1), the motor (602) is fixedly connected to the top of the base (1), and the guide rod (607) is rotatably connected to the support plate (2).
4. A microchannel reactor according to claim 3, characterized in that: The gear (604) is fixedly connected to one end of the guide rod (607), and the gear (604) is meshed with the tooth plate (606). The motor (602) drives the threaded rod (603) to rotate forward and reverse.
5. A microchannel reactor according to claim 1, characterized in that: The positioning structure (7) comprises an L-shaped plate (701) and a positioning rod (703), wherein the positioning rod (703) is fixedly connected in the L-shaped plate (701), the positioning rod (703) is rotatably connected under the sealing ring 2 (10), and a groove (704) is provided in the L-shaped plate (701).
6. A microchannel reactor according to claim 5, characterized in that: A second threaded rod (705) is rotatably connected in the groove (704), and the second threaded rod (705) is externally threadedly connected to a clamping plate (702), and the clamping plate (702) is overlapped with the first sealing ring (9).
7. A microchannel reactor according to claim 6, characterized in that: The top end of the second threaded rod (705) is fixedly connected to a turntable (706), and the clamping plate (702) is slidably connected in the groove (704).