Electrical tar precipitator system
By setting up independent nitrogen pipelines in the electric trap tar system to control the nitrogen pressure of the insulating box and the oxygen-containing analyzer, the energy waste problem caused by excessive nitrogen pressure in the prior art is solved, and the efficient operation of the system is achieved.
Patent Information
- Application Number
- CN202422734802.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the existing electric tar system, the oxygen analyzer shares a nitrogen pipeline with the insulating box and uses a general valve to control it, resulting in excessive nitrogen pressure and waste of energy.
An electric tar system is designed, and the nitrogen main pipe is connected to the insulating box and the oxygen analyzer by setting up independent first and second pipes, respectively, to control the nitrogen pressure of the two, to ensure that the nitrogen pressure of the insulating box is kept at a low level, and the nitrogen pressure of the oxygen analyzer is kept at 100KPa to ensure normal operation.
The nitrogen pressure of the insulating box and oxygen analyzer is achieved separately, avoiding waste of nitrogen energy and ensuring efficient operation of the system.
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Figure CN223234039U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electric tar collectors, and more specifically, relates to an electric tar collector system. Background Art
[0002] The electrostatic tar precipitator system consists of an oxygen analyzer, an insulated box, and other equipment. The electrostatic tar precipitator uses an electrostatic purification method, utilizing a discharge electrode and a precipitation electrode to collect tar and dust. When the system is operating, high-voltage direct current is applied between the two electrodes, generating anions and cations in the air. These charged particles interact with tar particles, causing them to adhere to the surface of the tar particles in the electrostatic field, thereby charging them. Under the influence of the electric field, the charged tar particles migrate toward the counter-electrode, ultimately settling on the electrode surface and collecting dust. The electrode plates are mounted on a circuit board. When dust and tar deposits on the electrode surface reach a certain level, an electric scraper removes them. The insulated box isolates the high-voltage electrode from the ground electrode. Its internal porcelain cylinder requires nitrogen protection to prevent gas contamination. The oxygen analyzer measures the oxygen content in the gas to prevent malfunctions in downstream user systems caused by excessive oxygen levels. The oxygen analyzer also requires nitrogen protection during operation.
[0003] In existing technology, the oxygen analyzer and the insulated box share a nitrogen pipeline and are controlled by a single master valve. The insulated box requires a nitrogen pressure of no less than 35kPa-40kPa, while the oxygen analyzer requires a nitrogen pressure of no less than 100kPa. To ensure proper operation of both, the nitrogen pressure must be controlled at 100kPa, which far exceeds the nitrogen pressure required by the insulated box, resulting in a waste of nitrogen energy. Utility Model Content
[0004] The utility model aims to provide an electric tar collector system to solve the problem in the prior art that the electric tar collector system shares a nitrogen pipeline and adopts a main valve control to cause nitrogen energy waste.
[0005] In order to achieve the above object, the utility model provides an electric tar collector system, comprising:
[0006] Electric tar collector body;
[0007] nitrogen main;
[0008] An insulation box, the insulation box being installed on the electric tar precipitator body;
[0009] an oxygen analyzer installed on the electric tar precipitator body and used to detect the oxygen content of the gas outlet pipeline;
[0010] a first pipeline, wherein an air inlet of the first pipeline is connected to the nitrogen main pipe, an air outlet of the first pipeline is connected to the heat preservation box, and the first pipeline is provided with a first valve for adjusting the nitrogen pressure;
[0011] The second pipeline, the air inlet of the second pipeline is connected to the nitrogen main pipe, the air outlet of the second pipeline 7 is connected to the oxygen analyzer, and the second pipeline is provided with a second valve for adjusting the nitrogen pressure.
[0012] Optionally, the nitrogen pressure in the first pipeline is 35KPa-40KPa.
[0013] Optionally, the nitrogen pressure in the second pipeline is 100 KPa.
[0014] Optionally, a high-voltage electrode and a ground electrode are provided in the body of the electric tar collector, and the heat preservation box is used to isolate the high-voltage electrode and the ground electrode.
[0015] Optionally, the oxygen content analyzer can control the shutdown of the electric tar precipitator body 1 according to the oxygen content in the coal gas.
[0016] Optionally, the first pipe and the second pipe have a size of DN20.
[0017] Optionally, the air inlet of the first pipeline is welded to the nitrogen main pipe, and the air outlet of the first pipeline is welded to the insulation box;
[0018] The air inlet of the second pipeline is welded to the nitrogen main pipe, and the air outlet of the second pipeline is welded to the oxygen analyzer.
[0019] Optionally, the thermal insulation box is a three-point thermal insulation box.
[0020] Optionally, a gas release port is provided on the top of the electric tar precipitator body.
[0021] Optionally, a gas inlet is provided on the lower side wall of the electric tar precipitator body, and a gas outlet is provided on the upper side wall of the electric tar precipitator body.
[0022] The present invention provides an electrostatic precipitator system comprising an electrostatic precipitator body, an insulated box, an oxygen analyzer, a nitrogen main, a first pipeline, and a second pipeline. The first pipeline connects the nitrogen to the insulated box and is provided with a first valve. The second pipeline connects the nitrogen main to the oxygen analyzer and is provided with a second valve. The system can separately control the nitrogen pressure connected to the insulated box and the oxygen analyzer, ensuring that the nitrogen pressure in the insulated box is kept to a minimum while also ensuring that the oxygen analyzer displays and operates normally, thus avoiding waste of nitrogen energy.
[0023] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present invention.
[0025] Figure 1 The figure shows a schematic structural diagram of an electric tar precipitator system according to an embodiment of the present invention.
[0026] Description of reference numerals:
[0027] 1. Electric tar precipitator body; 2. Nitrogen main pipe; 3. Insulation box; 4. Oxygen analyzer; 5. First pipeline; 6. First valve; 7. Second pipeline; 8. Second valve; 9. Gas vent; 10. Gas inlet; 11. Gas outlet. DETAILED DESCRIPTION
[0028] The following describes preferred embodiments of the present invention in greater detail. Although preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0029] like Figure 1 As shown, this embodiment provides an electric tar collector system, comprising:
[0030] Electric tar collector body 1;
[0031] Nitrogen main 2;
[0032] The heat preservation box 3 is installed on the top of the electric tar precipitator body 1;
[0033] An oxygen analyzer 4 is installed on the electric tar precipitator body 1 and is used to detect the oxygen content of the coal gas discharged from the electric tar precipitator body 1;
[0034] a first pipeline 5, wherein the air inlet of the first pipeline 5 is connected to the nitrogen main pipe 2, the air outlet of the first pipeline 5 is connected to the heat preservation box 3, and the first pipeline 5 is provided with a first valve 6 for adjusting the nitrogen pressure;
[0035] The second pipeline 7 has an air inlet connected to the nitrogen main pipe 2, and an air outlet connected to the oxygen analyzer 4. The second pipeline 7 is provided with a second valve 8 for adjusting the nitrogen pressure.
[0036] Specifically, the electrostatic precipitator body 1 is based on an electrostatic purification method, utilizing a discharge electrode and a precipitation electrode to collect tar and dust. The insulation box 3 is an important component in the electrostatic precipitator, which is used to isolate the high-voltage electrode and the ground electrode. Under the action of voltage, a strong electric field is formed on the high-voltage electrode, and the tiny particles in the coal gas are charged under the action of the electric field, and are thus captured on the surface of the insulation box 3. Therefore, the temperature increase of the insulation box 3 is a prerequisite for the normal operation of the electrostatic precipitator body 1. More importantly, the internal porcelain cylinder needs to be protected by nitrogen to avoid coal gas pollution. The temperature and nitrogen protection of the insulation box 3 are very important during the operation of the electrostatic precipitator body 1. The oxygen analyzer 4 detection point is connected to the coal gas outlet 11 to detect the oxygen content in the coal gas. The first pipe 5 of this system connects the nitrogen and the insulation box 3 and is provided with a first valve 6; the second pipe 7 is connected to the nitrogen main pipe 2 and is connected to the oxygen analyzer 4 and is provided with a second valve 8; the nitrogen pressure connected to the insulation box 3 and the oxygen analyzer 4 can be controlled separately, so as to ensure that the nitrogen pressure of the insulation box 3 is controlled at the lowest level and the oxygen analyzer 4 can be displayed and operated normally, thereby avoiding waste of nitrogen energy.
[0037] Optionally, the nitrogen pressure in the first pipeline 5 is 35KPa-40KPa.
[0038] Specifically, the nitrogen pressure in the first pipeline 5 is controlled and adjusted by the first valve 6 , and the nitrogen pressure in the first pipeline 5 is 35KPa-40KPa, which can ensure the normal operation of the insulation box 3 .
[0039] Optionally, the nitrogen pressure in the second pipeline 7 is 100 KPa.
[0040] Specifically, the nitrogen pressure in the second pipeline 7 is controlled and adjusted by the second valve 8 . The nitrogen pressure in the second pipeline 7 is 100 KPa, which can ensure the normal operation of the oxygen analyzer 4 .
[0041] Optionally, a high voltage electrode and a ground electrode are provided in the electric tar precipitator body 1, and the heat preservation box 3 is used to isolate the high voltage electrode and the ground electrode.
[0042] Specifically, when the electric tar collector (1) is in operation, high-voltage direct current is applied between the two electrodes, generating anions and cations in the air. These charged particles act on tar particles, causing them to adsorb onto the surface of the tar particles in the electrostatic field, thereby charging the tar particles. Under the influence of the electric field, the charged tar particles migrate toward the counter-polarity electrode, ultimately settling on the electrode surface and collecting dust. The electrode plates are mounted on a circuit board. When a certain amount of dust and tar deposits on the electrode surface reach a certain level, a motorized scraper moves to remove the electrode plates.
[0043] Optionally, the oxygen analyzer 4 can control the shutdown of the electric tar precipitator body 1 according to the oxygen content in the coal gas.
[0044] In this embodiment, the oxygen analyzer 4 is shut down immediately when the detection value exceeds 2%, otherwise it will cause a failure in the gas rear user system.
[0045] Optionally, the first pipe 5 and the second pipe 7 have a size of DN20.
[0046] Optionally, the air inlet of the first pipeline 5 is welded to the nitrogen main pipe 2, and the air outlet of the first pipeline 5 is welded to the insulation box 3;
[0047] The air inlet of the second pipeline 7 is welded to the nitrogen main pipe 2 , and the air outlet of the second pipeline 7 is welded to the oxygen analyzer 4 .
[0048] Optionally, the thermal insulation box 3 is a three-point thermal insulation box.
[0049] Specifically, the three-point insulation box has a more stable voltage than the single-point insulation box, and the tar droplet removal rate is greatly improved.
[0050] Optionally, a gas release port 9 is provided on the top of the electric tar precipitator body 1 .
[0051] Specifically, the gas release port 9 is used for maintenance of the electric tar precipitator body 1 , and the gas in the electric tar precipitator body 1 is discharged through the gas release port 9 before maintenance.
[0052] Optionally, a gas inlet 10 is provided on the lower side wall of the electric tar precipitator body 1 , and a gas outlet 11 is provided on the upper side wall of the electric tar precipitator body 1 .
[0053] Specifically, the main function of the electric tar precipitator is to remove tar droplets in the coal gas. The coal gas enters from the coal gas inlet 10 on the lower side wall of the electric tar precipitator body 1 and is discharged from the coal gas outlet 11 on the upper side wall of the electric tar precipitator body 1 through the electrodes.
[0054] While various embodiments of the present invention have been described above, the above description is intended to be illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims
1. An electric tar collector system, characterized in that: include: Electric tar collector body (1); Nitrogen main (2); An insulation box (3), the insulation box (3) being installed on the top of the electric tar precipitator body (1); an oxygen content analyzer (4), the oxygen content analyzer (4) being installed on the electric tar precipitator body (1) and being used to detect the oxygen content of the coal gas discharged from the electric tar precipitator body (1); a first pipeline (5), wherein the air inlet of the first pipeline (5) is connected to the nitrogen main pipe (2), the air outlet of the first pipeline (5) is connected to the heat preservation box (3), and the first pipeline (5) is provided with a first valve (6) for adjusting the nitrogen pressure; A second pipeline (7), wherein the air inlet of the second pipeline (7) is connected to the nitrogen main pipe (2), the air outlet of the second pipeline (7) is connected to the oxygen analyzer (4), and the second pipeline (7) is provided with a second valve (8) for adjusting the nitrogen pressure.
2. The electric tar precipitator system according to claim 1, characterized in that: The nitrogen pressure in the first pipeline (5) is 35KPa-40KPa.
3. The electric tar precipitator system according to claim 2, characterized in that: The nitrogen pressure in the second pipeline (7) is 100 KPa.
4. The electric tar precipitator system according to claim 1, characterized in that: A high-voltage electrode and a ground electrode are provided in the electric tar collector body (1), and the heat preservation box (3) is used to isolate the high-voltage electrode and the ground electrode.
5. The electric tar precipitator system according to claim 1, characterized in that: The oxygen content analyzer (4) can control the shutdown of the electric tar precipitator body (1) according to the oxygen content in the coal gas.
6. The electric tar precipitator system according to claim 5, characterized in that: The sizes of the first pipe (5) and the second pipe (7) are DN20.
7. The electric tar precipitator system according to claim 1, characterized in that: The air inlet of the first pipeline (5) is welded to the nitrogen main pipe (2), and the air outlet of the first pipeline (5) is welded to the heat preservation box (3); The air inlet of the second pipeline (7) is welded to the nitrogen main pipe (2), and the air outlet of the second pipeline (7) is welded to the oxygen analyzer (4).
8. The electric tar precipitator system according to claim 1, characterized in that: The thermal insulation box (3) is a three-point thermal insulation box.
9. The electric tar precipitator system according to claim 1, characterized in that: A gas release port (9) is provided on the top of the electric tar precipitator body (1).
10. The electric tar precipitator system according to claim 1, characterized in that: A gas inlet (10) is provided on the lower side wall of the electric tar precipitator body (1), and a gas outlet (11) is provided on the upper side wall of the electric tar precipitator body (1).