UV curing device with adjustable ultraviolet irradiation area for coating machine
By using rotatable lamps and adjustment components in the UV curing device of the coater, the problem of the influence of intensity adjustment in the UV irradiation area is solved, flexible adjustment and energy consumption optimization are achieved, and ultraviolet waste and personnel injury are avoided.
Patent Information
- Application Number
- CN202422377123.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The UV curing device for coating machines with adjustable ultraviolet irradiation areas affects the ultraviolet intensity when adjusting the width of the irradiation area, resulting in poor use.
The rotatable UV lamp and adjustment components are adopted to achieve flexible adjustment of the illumination area through the combination of sliding lampshade and baffle, and the position of the lampshade is fixed by adjusting bolts and pressure rods to ensure that the UV intensity remains unchanged.
It realizes flexible adjustment of the irradiated area, reduces ultraviolet waste, reduces equipment energy consumption, and avoids damage to staff.
Smart Images

Figure CN223234308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating machine equipment, in particular to a UV curing device for a coating machine with adjustable ultraviolet irradiation area. Background Art
[0002] Coating machines are mainly used for surface coating production of films, paper, etc. The main process flow is to coat rolled substrates, such as paper, cloth, leather, aluminum foil, plastic film, etc., with a layer of glue, paint or ink with specific functions, and then rewind them after drying. UV curing generally refers to the curing conditions or requirements of coatings, inks, adhesives or other potting sealants that need to be cured by ultraviolet rays, which is different from heat curing, crosslinking agent curing, natural curing, etc.
[0003] In a UV curing device for a coating machine with an adjustable ultraviolet irradiation area disclosed in my country's utility model patent CN206868547U, a left lampshade and a right lampshade with adjustable positions are provided, so that the width direction dimension of the irradiation area can be adjusted, and the amount of light irradiated outside the film can be reduced. However, in this design, after adjusting the width of the irradiation area, it will also have a certain impact on the ultraviolet intensity, and relevant adaptation of the ultraviolet lamp is required, which affects the final use effect. For this reason, we propose a UV curing device for a coating machine with an adjustable ultraviolet irradiation area to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the problems existing in the prior art and to propose a UV curing device for a coating machine with an adjustable ultraviolet irradiation area.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A UV curing device for a coating machine with an adjustable ultraviolet irradiation area comprises a connecting frame, a connecting cover is provided on the connecting frame, an isolation cover is provided at the lower end of the connecting cover, and an adjustment component is provided in the connecting cover;
[0007] The adjustment assembly includes a mounting plate fixedly connected to the connecting frame, a plurality of sliding grooves are provided on the lower surface of the mounting plate, a slider is slidably connected in the sliding groove, and a lampshade is rotatably connected to the lower surface of the slider, an ultraviolet lamp is provided in the lampshade, a push plate is slidably connected in the sliding groove, a pressure rod is slidably connected on the slider, the upper end of the pressure rod is abutted against the push plate, and the lower end of the pressure rod is abutted against the lampshade, an adjusting bolt is provided on the upper surface of the mounting plate, and the lower end of the adjusting bolt is abutted against the push plate.
[0008] Preferably, the connecting cover includes a shell, the lower end of the shell is fixedly connected to the isolation cover, and a light-blocking curtain is provided on the lower surface of the shell near the isolation cover, an adjustment rod is provided on one of the light-blocking curtains, the adjustment rod is slidably connected to the shell, and the inner wall of the shell is also slidably connected to a horizontally arranged baffle.
[0009] Preferably, a cross frame is slidably connected to the connecting frame, the cross frame is fixedly connected to the mounting plate, and one end of the cross frame away from the mounting plate passes through the shell.
[0010] Preferably, the upper end of the pressure rod is fixed with a compression spring, the lower end of the pressure rod is square, and the upper surface of the lampshade is provided with a positioning groove matching the pressure rod.
[0011] Preferably, a control rod is fixedly connected to one side of the baffle, the control rod is arranged to pass through the shell, and a strip groove is opened on the shell for making way for the adjustment rod.
[0012] Preferably, the ultraviolet lamp is a long strip of ultraviolet lamp tube.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The utility model adopts a rotatable ultraviolet lamp by setting an adjustment component. According to actual needs, a single or multiple lampshades can be slid and spliced into lamp groups of different widths, thereby adapting to the irradiation needs of different widths. In addition, when the width requirement is high, multiple ultraviolet lamps can be rotated to a state perpendicular to the slide slot for splicing, meeting more diverse needs of users.
[0015] 2. The utility model sets a baffle, and can adjust the position of the baffle to adjust the irradiation area of the ultraviolet lamp more precisely. When used with an adjustment component, the baffle not only does not require a large adjustment range, but also wastes less light from the ultraviolet lamp, effectively reducing the energy consumption of the equipment and avoiding waste. By setting a light-blocking curtain, ultraviolet rays can be prevented from being reflected to the outside and causing harm to the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of a UV curing device for a coating machine with an adjustable ultraviolet irradiation area proposed by the present invention;
[0017] Figure 2 This is a schematic cross-sectional view of a UV curing device for a coating machine with an adjustable ultraviolet irradiation area proposed by the present invention;
[0018] Figure 3 This is a schematic structural diagram of a first working state of a UV curing device for a coating machine with adjustable ultraviolet irradiation area proposed by the present invention;
[0019] Figure 4 This is a schematic structural diagram of a second working state of a UV curing device for a coating machine with adjustable ultraviolet irradiation area proposed by the present invention;
[0020] Figure 5 The utility model provides a schematic cross-sectional structural diagram of a mounting plate of a UV curing device for a coating machine with an adjustable ultraviolet irradiation area.
[0021] In the figure: 1. Connecting frame; 2. Connecting cover; 21. Housing; 22. Light-blocking curtain; 23. Adjusting rod; 24. Baffle; 3. Isolation cover; 4. Mounting plate; 5. Slide groove; 6. Slider; 7. Lamp cover; 8. UV lamp; 9. Push plate; 10. Pressure rod; 11. Adjusting bolt; 12. Cross frame; 13. Compression spring; 14. Control lever. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] Reference Figure 1-5 A UV curing device for a coating machine with an adjustable ultraviolet irradiation area includes a connecting frame, a connecting cover 2 is provided on the connecting frame 1, an isolation cover 3 is provided at the lower end of the connecting cover 2, and an adjustment component is provided in the connecting cover 2;
[0024] In this design, the connecting frame 1 is set on one side of the coater, the connecting cover 2 is set above the coater conveying device, and the isolation cover 3 is set below the conveying device. When the substrate needs to pass through the UV curing device, it passes through the UV curing device between the connecting cover 2 and the isolation cover 3.
[0025] The adjustment assembly includes a mounting plate 4 fixedly connected to the connecting frame 1, and a plurality of slide grooves 5 are provided on the lower surface of the mounting plate 4. A slider 6 is slidably connected in the slide groove 5, and a lampshade 7 is rotatably connected to the lower surface of the slider 6. An ultraviolet lamp 8 is provided in the lampshade 7, wherein the ultraviolet lamp 8 is a long ultraviolet lamp tube, a push plate 9 is slidably connected in the slide groove 5, and a pressure rod 10 is slidably connected on the slider 6, the upper end of the pressure rod 10 is against the push plate 9, and the lower end of the pressure rod 10 is against the lampshade 7, and an adjusting bolt 11 is provided on the upper surface of the mounting plate 4, and the lower end of the adjusting bolt 11 is against the push plate 9.
[0026] Based on the above design, in this adjustment component, multiple long ultraviolet lamp tubes serve as ultraviolet light sources. When the user adjusts the ultraviolet irradiation area as needed, the user can slide the lampshade 7 along the slide groove 5 according to actual needs, and one or more lampshades 7 slide to a state parallel to the slide groove 5. In addition, an appropriate number of ultraviolet lamps 8 are selected according to specific needs to form a lamp group with variable width. The maximum width of the lamp group is when the multiple lampshades 7 are rotated to a state perpendicular to the slide groove 5 and the multiple ultraviolet lamps 8 are spliced together. After the user completes the adjustment of the irradiation area, the user rotates the adjusting bolt 11 to drive the push plate 9 to move downward, and the push plate 9 drives the pressure rod 10 to move downward. At this time, the two ends of the pressure rod 10 respectively abut against the lampshade 7 and the push plate 9, thereby using friction to fix the multiple lampshades 7 in this state.
[0027] It should be noted that the duration of UV curing can be adjusted by adjusting the conveying equipment, and in the above design, the length of the entire ultraviolet irradiation area is fixed. Even if multiple lampshades 7 are rotated perpendicular to the slide 5, the total length of the multiple lampshades 7 after splicing is consistent with the length of the ultraviolet lamp tube. It is only necessary to adjust the speed of the conveying equipment according to the actual curing time requirements. In this design, the energy consumption of the equipment can be optimized without affecting the ultraviolet intensity. Adjustments to the ultraviolet irradiation area will not lead to the generation of more production variables, and are more convenient for users.
[0028] Furthermore, the connecting cover 2 includes a shell 21, the lower end of the shell 21 is fixedly connected to the isolation cover 3, and a light-blocking curtain 22 is provided on the lower surface of the shell 21 near the isolation cover 3, one of the light-blocking curtains 22 is provided with an adjustment rod 23, and the adjustment rod 23 is slidably connected to the shell 21, wherein the sliding connection between the adjustment rod 23 and the shell 21 is realized by a slide rail with a large friction coefficient, and the inner wall of the shell 21 is also slidably connected to a horizontal baffle 24;
[0029] In this design, a gap is provided at the lower end of the main body for making way for the conveying equipment, and a light-blocking curtain 22 is arranged in the gap. In fact, the light-blocking curtain 22 with an adjustment rod 23 is located at the front end of the conveying equipment. The user adjusts the position of the adjustment rod 23 according to the thickness of the substrate to avoid the light-blocking curtain 22 from contacting the substrate with uncured surface dye, and to avoid ultraviolet rays from being reflected to the outside of the shell 21 to the greatest extent. The baffle 24 is provided to make a more precise adjustment of the ultraviolet irradiation area. The horizontal sliding baffle 24 can adjust the irradiation range of the lamp group composed of multiple ultraviolet lamps 8, which is used in situations with more precise requirements.
[0030] Furthermore, a cross frame 12 is slidably connected to the connecting frame 1, and the cross frame 12 is fixedly connected to the mounting plate 4. One end of the cross frame 12 away from the mounting plate 4 passes through the housing 21.
[0031] In this design, a slidingly connected cross frame 12 is provided to slightly adjust the position of the irradiation area of the lamp group after the ultraviolet lamp 8 is activated, wherein the moving stroke of the cross frame 12 only needs half of the spacing of the slide groove 5 to meet the demand, and the cross frame 12 can also be provided with bolts and other fasteners for fixing it after adjusting the position of the cross frame 12.
[0032] Furthermore, the upper end of the pressure rod 10 is fixed with a compression spring 13, and the lower end of the pressure rod 10 is square, and the upper surface of the lampshade 7 is provided with a positioning groove matching the pressure rod 10;
[0033] In this design, the compression spring 13 can drive the pressure rod 10 to move upward and out of the positioning groove when the pressure plate is not pressed down, so that the lampshade 7 can rotate freely, which is convenient for the user to adjust. After the pressure plate is pressed down, the pressure rod 10 cooperates with the positioning groove to prevent the lampshade 7 from rotating, ensuring the fixing effect of the ultraviolet lamp 8.
[0034] Furthermore, a control rod 14 is fixedly connected to one side of the baffle 24. The control rod 14 is arranged through the housing 21, and a strip groove is opened on the housing 21 to make way for the adjustment rod 23.
[0035] This design makes it convenient for the user to adjust the position of the baffle 24 using the control lever 14 externally to meet the actual needs of the user.
[0036] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A UV curing device for a coating machine with an adjustable ultraviolet irradiation area, comprising a connecting frame (1), characterized in that: A connecting cover (2) is provided on the connecting frame (1), an isolation cover (3) is provided at the lower end of the connecting cover (2), and an adjustment component is provided inside the connecting cover (2); The adjustment component includes a mounting plate (4) fixedly connected to the connecting frame (1), a plurality of slide grooves (5) are provided on the lower surface of the mounting plate (4), a slider (6) is slidably connected in the slide groove (5), and a lampshade (7) is rotatably connected to the lower surface of the slider (6), an ultraviolet lamp (8) is arranged in the lampshade (7), a push plate (9) is slidably connected in the slide groove (5), a pressure rod (10) is slidably connected on the slider (6), the upper end of the pressure rod (10) is abutted against the push plate (9), and the lower end of the pressure rod (10) is abutted against the lampshade (7), an adjustment bolt (11) is provided on the upper surface of the mounting plate (4), and the lower end of the adjustment bolt (11) is abutted against the push plate (9).
2. The UV curing device for a coating machine with adjustable ultraviolet irradiation area according to claim 1, characterized in that: The connecting cover (2) comprises a shell (21), the lower end of the shell (21) is fixedly connected to the isolation cover (3), and a light-blocking curtain (22) is provided on the lower surface of the shell (21) close to the isolation cover (3), an adjustment rod (23) is provided on one of the light-blocking curtains (22), and the adjustment rod (23) is slidably connected to the shell (21), and a horizontally arranged baffle (24) is also slidably connected to the inner wall of the shell (21).
3. The UV curing device for a coating machine with adjustable ultraviolet irradiation area according to claim 1, characterized in that: A cross frame (12) is slidably connected to the connecting frame (1), the cross frame (12) is fixedly connected to the mounting plate (4), and one end of the cross frame (12) away from the mounting plate (4) passes through the housing (21).
4. The UV curing device for a coating machine with adjustable ultraviolet irradiation area according to claim 1, characterized in that: The upper end of the pressure rod (10) is fixedly sleeved with a compression spring (13), and the lower end of the pressure rod (10) is square. The upper surface of the lampshade (7) is provided with a positioning groove matching the pressure rod (10).
5. The UV curing device for a coating machine with adjustable ultraviolet irradiation area according to claim 2, characterized in that: A control rod (14) is fixedly connected to one side of the baffle (24). The control rod (14) is arranged to pass through the shell (21), and a strip groove for making way for the adjustment rod (23) is opened on the shell (21).
6. The UV curing device for a coating machine with adjustable ultraviolet irradiation area according to claim 1, characterized in that: The ultraviolet lamp (8) is a long strip of ultraviolet lamp tube.
Citation Information
Patent Citations
Ultraviolet ray exposure areas adjustable UV curing device for coating machine
CN206868547U