Automatic detection equipment

Abstract

The utility model relates to automatic detection equipment, which belongs to the technical field of reinforced steel sheet production and comprises a workbench, an annular material placing disc is rotatably mounted at the top of the workbench, two support plates are fixedly connected to one end of the top of the workbench, displacement assemblies are arranged at the bottom ends of the support plates, and clamping assemblies are arranged at the bottom ends of the displacement assemblies. A controller is fixedly installed on the outer side of the workbench, and an infrared detector is fixedly installed at one end of the bottom of each support plate. The reinforcing steel sheet detection device has the beneficial effects that when the detected reinforcing steel sheet does not meet the standard, the clamping assembly can be driven by the displacement assembly to move to the position above the annular material placing disc, the corresponding reinforcing steel sheet is grabbed by the clamping assembly and then put into the waste material box, and when the detected reinforcing steel sheet meets the standard, the detected reinforcing steel sheet can be put into the finished product collecting box; therefore, the purpose of automatically detecting the reinforcing steel sheet can be achieved, the manual operation space is reduced, and the detection efficiency and the detection accuracy can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of reinforcing steel sheet production, in particular to an automatic detection device. Background Art

[0002] The main function of the reinforcing steel sheet is to increase the thickness and hardness, thereby improving the stability and reliability of the FPC. By increasing the thickness and rigidity of the FPC, the reinforcing steel sheet makes the FPC more stable during the installation or assembly process and is not easily deformed or damaged. Reinforcing steel sheets are widely used in FPC. They are mainly used to solve the problem of insufficient shape stability of FPC when mounting components. Since FPC is light, thin and flexible, it also loses rigidity. In order to ensure the smooth subsequent installation or assembly of the product, rigid reinforcing steel sheets need to be affixed to specific positions to provide necessary support and protection. There are many types of reinforcing steel sheets, and common materials include stainless steel, aluminum foil, polyester, polyimide, fiberglass, etc.

[0003] To ensure product reliability, quality control is particularly important, especially in terms of dimensional inspection, which is increasingly in demand. However, existing inspection methods mostly rely on manual visual inspection or simple automated equipment. Although these methods can achieve preliminary screening functions to a certain extent, they are inefficient and their accuracy is difficult to guarantee. Utility Model Content

[0004] In view of the above problems existing in the prior art, the main purpose of the present invention is to provide an automatic detection device.

[0005] The technical solution of the present utility model is as follows: an automatic detection equipment, including a workbench, a ring-shaped material placing tray is rotatably installed on the top of the workbench, one end of the top of the workbench is fixedly connected to two bracket plates, the bottom ends of the bracket plates are each provided with a displacement assembly, the bottom ends of the displacement assemblies are provided with a clamping assembly, a controller is fixedly installed on the outside of the workbench, one end of the bottom of the bracket plate is fixedly installed with an infrared detector, one side of the workbench is fixedly connected to a waste box and a finished product collection box, one end of the top of the workbench is provided with a high-resolution CCD camera, and the outside of the high-resolution CCD camera is provided with a height adjustment assembly.

[0006] By adopting the above technical solution, the detection information is processed by the built-in data processing module of the controller, so that the various parameter indicators of the reinforcing steel sheet placed thereon can be accurately identified and measured, thereby achieving the purpose of detecting the size of the reinforcing steel sheet and quickly judging whether it meets the set standards.

[0007] As a preferred embodiment, the displacement assembly includes electric slide rails fixedly mounted inside the bracket plate, the bottom ends of the electric slide rails are slidably connected to sliders, the bottoms of the sliders are fixedly mounted with electric telescopic rods, and the piston rods of the electric telescopic rods are fixedly mounted with cylinders.

[0008] By adopting the above technical solution, the operation of the electric slide rail can drive the slider to move left and right, thereby adjusting the lateral position of the electric telescopic rod, cylinder and clamping claw.

[0009] As a preferred embodiment, the clamping assembly includes a lifting block fixedly connected to the bottom end of the cylinder piston rod, short connecting rods are rotatably connected on both sides of the lifting block, long connecting rods are rotatably installed on both sides of the cylinder, the ends of the short connecting rods away from the lifting block are rotatably connected to the corresponding long connecting rods, and the bottom ends of the long connecting rods are fixedly connected to clamping claws.

[0010] By adopting the above technical solution, the piston rod of the cylinder is extended and retracted to drive the lifting block to move downward, and then the two long connecting rods and the clamping claws can be expanded with the help of the short connecting rod to clamp the reinforcing steel sheet.

[0011] As a preferred embodiment, the height adjustment assembly includes a mounting groove opened inside the L-shaped frame, the interior of the mounting groove is rotatably connected to a screw, the outer side of the screw is threadedly connected to a support frame, the support frame is slidingly connected to the inner wall of the mounting groove, and a high-resolution CCD camera is fixedly installed at one end of the support frame.

[0012] By adopting the above technical solution, the rotation of the screw can drive the support frame to slide in the installation groove, and then drive the high-resolution CCD camera to perform lifting operations, so that the recognition height of the high-resolution CCD camera can be adjusted according to actual production needs.

[0013] As a preferred embodiment, a servo motor 2 is embedded inside the workbench and below the annular material placement tray, and the output shaft of the servo motor 2 is fixedly connected to the rotating shaft of the annular material placement tray.

[0014] By adopting the above technical solution, the annular material placing tray can be driven to rotate by the rotation of the output shaft of the servo motor 2.

[0015] As a preferred embodiment, a servo motor 1 is fixedly mounted on the top end of the L-shaped frame, and the output shaft of the servo motor 1 extends into the interior of the mounting groove and is fixedly connected to the screw.

[0016] By adopting the above technical solution, the screw can be driven to move by the rotation of the output shaft of the servo motor.

[0017] As a preferred embodiment, the adjacent sides of the two clamping jaws are both fixedly connected with a rubber bottom layer.

[0018] By adopting the above technical solution and providing the rubber bottom layer, it is possible to prevent the clamping claws from scratching the reinforcing steel sheet, while at the same time improving the gripping stability of the clamping claws.

[0019] As a preferred embodiment, the high-resolution CCD camera, servo motor 1, electric telescopic rod, cylinder, infrared detector and electric slide rail are all electrically connected to the controller.

[0020] By adopting the above technical solution, a high-resolution CCD camera, a servo motor, an electric telescopic rod, an air cylinder, an infrared detector and an electric slide rail can be controlled by a controller to start and stop.

[0021] Compared with the prior art, the advantages and positive effects of the present invention are:

[0022] In the present invention, when the reinforcing steel sheet rotates through the annular feeding tray, the high-resolution CCD camera is placed at an appropriate height above the annular feeding tray, and the high-resolution CCD camera gradually detects the reinforcing steel sheet passing through the L-shaped frame, and transmits the detection information to the controller. The detection information is processed by the data processing module built into the controller, so that the various parameter indicators of the reinforcing steel sheet placed thereon can be accurately identified and measured, thereby achieving the purpose of detecting the size of the reinforcing steel sheet and quickly judging whether it meets the set standard. When the detected reinforcing steel sheet does not meet the standard, the clamping assembly can be driven by the displacement assembly to move to the top of the annular feeding tray, and the corresponding reinforcing steel sheet can be grabbed by the clamping assembly and then placed in the waste box. The reinforcing steel sheet that meets the standard can be placed in the finished product collection box, thereby achieving the purpose of automatic detection of the reinforcing steel sheet, reducing the space for manual operation, and thus improving the detection efficiency and detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The utility model provides an overall three-dimensional diagram of an automatic detection device;

[0024] Figure 2 The utility model provides a bottom view of an automatic detection device;

[0025] Figure 3 The utility model provides an automatic detection device Figure 2 Enlarged view of point A in the middle;

[0026] Figure 4 The utility model provides a schematic structural diagram of a clamping component of an automatic detection device.

[0027] Legend: 1. Workbench; 2. Ring-shaped material tray; 3. Controller; 4. L-shaped frame; 5. Screw; 6. Support frame; 7. High-resolution CCD camera; 8. Servo motor 1; 9. Waste box; 10. Finished product collection box; 11. Support plate; 12. Electric telescopic rod; 13. Cylinder; 14. Infrared detector; 15. Slider; 16. Electric slide rail; 17. Long connecting rod; 18. Short connecting rod; 19. Lifting block; 20. Gripper. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0029] Reference Figure 1-4 , an automatic detection equipment, including a workbench 1, an annular material placing tray 2 is rotatably installed on the top of the workbench 1, one end of the top of the workbench 1 is fixedly connected to two bracket plates 11, the bottom ends of the bracket plates 11 are provided with displacement components, the bottom ends of the displacement components are provided with clamping components, a controller 3 is fixedly installed on the outside of the workbench 1, one end of the bottom of the bracket plates 11 is fixedly installed with an infrared detector 14, one side of the workbench 1 is fixedly connected to a waste box 9 and a finished product collection box 10, a high-resolution CCD camera 7 is provided on one end of the top of the workbench 1, and a height adjustment component is provided on the outside of the high-resolution CCD camera 7. When the reinforcing steel sheet rotates through the annular material placing tray 2, the high-resolution CCD camera 7 is placed at an appropriate height above the annular material placing tray 2, and the high-resolution CCD camera 7 gradually adjusts the height of the reinforcing steel sheet. The reinforcing steel sheet passing through the L-shaped frame 4 is inspected, and the inspection information is transmitted to the controller 3. The inspection information is processed by the built-in data processing module of the controller 3, so that the various parameter indicators of the reinforcing steel sheet placed thereon can be accurately identified and measured, thereby achieving the purpose of detecting the size of the reinforcing steel sheet and quickly judging whether it meets the set standard. When the inspected reinforcing steel sheet does not meet the standard, the displacement component can be used to drive the clamping component to move to the top of the annular material tray 2, and the corresponding reinforcing steel sheet can be grabbed by the clamping component and then placed in the waste box 9. The inspected reinforcing steel sheet that meets the standard can be placed in the finished product collection box 10, thereby achieving the purpose of automatic inspection of the reinforcing steel sheet, reducing the space for manual operation, and thus improving the inspection efficiency and accuracy.

[0030] Reference Figure 4The displacement assembly includes electric slide rails 16 fixedly mounted inside the bracket plate 11, the bottom ends of the electric slide rails 16 are slidably connected to sliders 15, the bottoms of the sliders 15 are fixedly mounted with electric telescopic rods 12, and the piston rods of the electric telescopic rods 12 are fixedly mounted with cylinders 13. Through the operation of the electric slide rails 16, the sliders 15 can be driven to move left and right, thereby adjusting the lateral positions of the electric telescopic rods 12, the cylinders 13 and the clamping jaws 20 to facilitate the blanking operation of the reinforcing steel sheets.

[0031] Reference Figure 4 The clamping assembly includes a lifting block 19 fixedly connected to the bottom end of the piston rod of the cylinder 13. Short connecting rods 18 are rotatably connected on both sides of the lifting block 19. Long connecting rods 17 are rotatably installed on both sides of the cylinder 13. The ends of the short connecting rods 18 away from the lifting block 19 are rotatably connected to the corresponding long connecting rods 17. The bottom ends of the long connecting rods 17 are fixedly connected with clamping claws 20. When it is necessary to clamp the reinforcing steel sheet, the piston rod of the cylinder 13 can be controlled to extend, driving the lifting block 19 to move downward, and then the short connecting rod 18 can be used to make the two long connecting rods 17 and the clamping claws 20 unfolded, so as to clamp the reinforcing steel sheet. When the reinforcing steel sheet is released, the piston rod of the cylinder 13 can be controlled to retract.

[0032] Reference Figure 1 The height adjustment component includes a mounting groove provided inside the L-shaped frame 4, a screw rod 5 is rotatably connected to the inside of the mounting groove, and a support frame 6 is threadedly connected to the outer side of the screw rod 5. The support frame 6 is slidably connected to the inner wall of the mounting groove, and a high-resolution CCD camera 7 is fixedly installed on one end of the support frame 6. By rotating the screw rod 5, the support frame 6 can be driven to slide in the mounting groove, and then the high-resolution CCD camera 7 can be driven to perform lifting operations, so that the recognition height of the high-resolution CCD camera 7 can be adjusted according to actual production needs to improve the applicability of the equipment.

[0033] Reference Figure 1 A servo motor 2 is embedded inside the workbench 1 and below the annular material tray 2. The output shaft of the servo motor 2 is fixedly connected to the rotating shaft of the annular material tray 2. The rotation of the output shaft of the servo motor 2 can drive the annular material tray 2 to rotate.

[0034] Reference Figure 1 A servo motor 8 is fixedly installed on the top of the L-shaped frame 4. The output shaft of the servo motor 8 extends to the inside of the mounting groove and is fixedly connected to the screw 5. The rotation of the output shaft of the servo motor 8 can drive the screw 5 to move, thereby realizing power transmission.

[0035] Reference Figure 4The two clamping jaws 20 are fixedly connected to a rubber bottom layer on one side thereof. The setting of the rubber bottom layer can prevent the clamping jaws 20 from scratching the reinforcing steel sheet and improve the grasping stability of the clamping jaws 20.

[0036] Reference Figure 1 The high-resolution CCD camera 7, the servo motor 8, the electric telescopic rod 12, the cylinder 13, the infrared detector 14 and the electric slide 16 are all electrically connected to the controller 3, and the high-resolution CCD camera 7, the servo motor 8, the electric telescopic rod 12, the cylinder 13, the infrared detector 14 and the electric slide 16 can be controlled by the controller 3 to start and stop.

[0037] Working principle: First, the controller 3 controls the servo motor 2 to start, and the external vibration feeding tray is used to feed the reinforcing steel sheet onto the annular material tray 2. When the reinforcing steel sheet is driven to rotate by the annular material tray 2, the high-resolution CCD camera 7 can gradually detect the reinforcing steel sheet passing through the L-shaped frame 4 and transmit the detection information to the controller 3. The detection information is processed by the built-in data processing module of the controller 3, so that the various parameters of the reinforcing steel sheet placed thereon can be accurately identified and measured, thereby achieving the purpose of detecting the size of the reinforcing steel sheet and quickly judging whether it meets the set standards;

[0038] When the detected reinforcing steel sheet does not meet the standard, the electric slide rail 16 can be controlled to operate, which can drive the slider 15 to move left and right, so that the lateral position of the electric telescopic rod 12, the cylinder 13 and the clamping claw 20 can be adjusted. The function of the electric telescopic rod 12 can adjust the longitudinal position of the cylinder 13 and the clamping claw 20 to facilitate the unloading operation of the reinforcing steel sheet and control the piston rod of the cylinder 13 to extend, driving the lifting block 19 to move downward, and then the two long connecting rods 17 and the clamping claw 20 can be expanded with the help of the short connecting rod 18 to clamp the reinforcing steel sheet. When the reinforcing steel sheet is released, the piston rod of the cylinder 13 can be controlled to retract, thereby achieving the purpose of automatic detection of the reinforcing steel sheet, reducing the space for manual operation, and thus improving the detection efficiency and accuracy.

[0039] And through the rotation of the output shaft of the servo motor 8, the screw 5 can be driven to rotate, thereby driving the support frame 6 to slide in the installation groove, and then driving the high-resolution CCD camera 7 to perform lifting operations, so that the recognition height of the high-resolution CCD camera 7 can be adjusted according to actual production needs to improve the applicability of the equipment.

[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0041] The above are only preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. An automatic detection device, comprising a workbench (1), characterized in that: An annular material placing tray (2) is rotatably mounted on the top of the workbench (1), two bracket plates (11) are fixedly connected to one end of the top of the workbench (1), displacement components are provided at the bottom ends of the bracket plates (11), and clamping components are provided at the bottom ends of the displacement components. A controller (3) is fixedly mounted on the outside of the workbench (1), an infrared detector (14) is fixedly mounted at one end of the bottom of the bracket plates (11), a waste box (9) and a finished product collection box (10) are fixedly connected to one side of the workbench (1), a high-resolution CCD camera (7) is provided at one end of the top of the workbench (1), and a height adjustment component is provided on the outside of the high-resolution CCD camera (7).

2. The automatic detection device according to claim 1, characterized in that: The displacement assembly includes electric slide rails (16) fixedly mounted inside the bracket plate (11), the bottom ends of the electric slide rails (16) are slidably connected to sliders (15), the bottoms of the sliders (15) are fixedly mounted with electric telescopic rods (12), and the piston rods of the electric telescopic rods (12) are fixedly mounted with cylinders (13).

3. The automatic detection device according to claim 1, characterized in that: The clamping assembly includes a lifting block (19) fixedly connected to the bottom end of the piston rod of the cylinder (13), short connecting rods (18) are rotatably connected on both sides of the lifting block (19), long connecting rods (17) are rotatably installed on both sides of the cylinder (13), and the ends of the short connecting rods (18) away from the lifting block (19) are rotatably connected to the corresponding long connecting rods (17), and the bottom ends of the long connecting rods (17) are fixedly connected to clamping claws (20).

4. The automatic detection device according to claim 2, characterized in that: The height adjustment assembly comprises a mounting groove provided inside the L-shaped frame (4), a screw rod (5) being rotatably connected to the inside of the mounting groove, a support frame (6) being threadedly connected to the outside of the screw rod (5), the support frame (6) being slidably connected to the inner wall of the mounting groove, and a high-resolution CCD camera (7) being fixedly mounted on one end of the support frame (6).

5. The automatic detection device according to claim 4, characterized in that: A second servo motor is embedded inside the workbench (1) and below the annular material placement tray (2). The output shaft of the second servo motor is fixedly connected to the rotating shaft of the annular material placement tray (2).

6. The automatic detection device according to claim 5, characterized in that: A servo motor 1 (8) is fixedly mounted on the top of the L-shaped frame (4), and the output shaft of the servo motor 1 (8) extends into the interior of the mounting groove and is fixedly connected to the screw rod (5).

7. The automatic detection device according to claim 3, characterized in that: The adjacent sides of the two clamping jaws (20) are both fixedly connected with a rubber bottom layer.

8. The automatic detection device according to claim 6, characterized in that: The high-resolution CCD camera (7), servo motor 1 (8), electric telescopic rod (12), cylinder (13), infrared detector (14) and electric slide rail (16) are all electrically connected to the controller (3).

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