Discharging and sorting device for building formwork machining equipment
By installing a unloading and sorting device on the building formwork processing equipment, the automatic scanning and classification and placement of the formwork is achieved using linear drive parts and hydraulic drive parts, which solves the problem of inefficient manual sorting, improves sorting efficiency and reduces the error rate.
Patent Information
- Application Number
- CN202421727072.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The cutting and sorting of existing building formwork processing equipment mainly relies on manual operations, which leads to inefficiency and error-prone.
The cutting and sorting device is adopted that includes a mounting frame, a moving frame, a linear drive member, a suction cup assembly and a scanning mechanism. The linear drive member drives the spindle movement for scanning and sorting, and the hydraulic drive member is used to realize the automatic adsorption and classification placement of the template.
It realizes efficient automatic sorting of templates, reduces manual operations, improves sorting efficiency and reduces error rates.
Smart Images

Figure CN223234438U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of building template processing equipment, and in particular to a material unloading and sorting device for building template processing equipment. Background Art
[0002] Building formwork is a formwork used for concrete pouring and molding. It can be made into formwork of different shapes and sizes according to design requirements so that it can be assembled and disassembled at the construction site.
[0003] Automated CNC machine tools are usually used for template processing such as template cutting and labeling. After processing is completed, the processing equipment pushes the cut template to the unloading table, and then the on-site workers sort and pick it up for use.
[0004] At present, the material sorting work is mainly carried out manually, and identification, classification and transportation are carried out according to the information on the QR code. The efficiency of manual sorting is low, and workers are prone to sorting errors when working for a long time. Utility Model Content
[0005] In order to solve the problem of low manual sorting efficiency and easy sorting errors during long working hours, the present application provides a material sorting device for building template processing equipment.
[0006] The present application provides a material sorting device for building template processing equipment, which adopts the following technical solution:
[0007] A material unloading and sorting device for building template processing equipment comprises a mounting frame, a mobile frame is slidably mounted on the mounting frame, a first linear drive member is provided on the mounting frame to drive the mobile frame to move, a second linear drive member is provided on the mobile frame, a main shaft is slidably mounted on the mobile frame, the second linear drive member drives the main shaft to move, a suction cup assembly is provided on the main shaft, the suction cup assembly comprises a hydraulic drive member and a suction cup, the hydraulic drive member is arranged at one end of the main shaft, the suction cup is arranged at the driving end of the hydraulic drive member, a scanning mechanism for scanning and identifying a barcode on the template is provided on one side of the main shaft, a material unloading platform is provided on the lower side of the mounting frame, a sorting platform is provided on both sides of the mounting frame located on the material unloading platform, and a control console is provided on one side of the mounting frame.
[0008] By adopting the above technical solution, when the template processed on the processing equipment is delivered to the unloading platform, the second linear drive element drives the main shaft to move and drive the scanning mechanism to scan. The scanning results are output to the control console, where a sorting scheme can be selected according to the sorting and classification requirements. The main categories are: 1. Sorting by construction area; 2. Sorting by wall column and beam slab; 3. Sorting by specified template size. After the sorting scheme is issued, the hydraulic component drives the suction cup to move and absorb the template. The first linear drive element drives the mobile frame to the corresponding sorting platform position. The hydraulic component drives the suction cup to place the template on the sorting platform, and the template on the unloading platform is automatically sorted, which is highly efficient.
[0009] Optionally, the hydraulic drive component includes an electric hydraulic push rod, which is arranged at one end of the main shaft. There are multiple electric hydraulic push rods and they are distributed parallel to each other. The suction cup is arranged at one end of the push rod of the electric hydraulic push rod.
[0010] By adopting the above technical solution, multiple hydraulic push rods simultaneously drive the suction cup to adsorb and transport the template, and the adsorption effect is better.
[0011] Optionally, a mounting plate is provided at one end of the main shaft, the main shaft is perpendicular to the plane where the mounting plate is located, several electric hydraulic push rods are connected to the mounting plate, and a connecting plate is provided on one side of the mounting plate on the electric hydraulic push rod, and the connecting plate and the mounting plate are distributed parallel to each other.
[0012] By adopting the above technical solution, the electric hydraulic push rod is connected to the main shaft through the mounting plate, and the connecting plate connects the various electric hydraulic push rods. When the electric hydraulic push rod drives the suction cup to move, the whole is not prone to shaking.
[0013] Optionally, the first linear drive component includes a first motor and a first screw rod, the first screw rod is rotatably mounted on the mounting frame, the first motor is arranged on the mounting frame and drives the first screw rod to rotate, the movable frame is slidably mounted on the mounting frame, and the movable frame is threadedly connected to the first screw rod.
[0014] By adopting the above technical solution, the first motor drives the first screw to rotate, the first screw drives the movable frame to slide, drives the main shaft and then drives the suction cup to move, and the template is transported conveniently and quickly.
[0015] Optionally, the second linear drive member includes a second motor and a second screw, the second screw is rotatably mounted on the movable frame, the second motor is arranged at one end of the movable frame and drives the second screw to rotate, a sliding hole is opened on one side of the movable frame, one end of the main shaft is slidably mounted on the sliding hole of the movable frame, and one end of the main shaft is threadedly connected to the second screw.
[0016] By adopting the above technical solution, the second motor drives the second screw to rotate and drive the main shaft to move, the main shaft drives the scanning mechanism to move for scanning, and then the template is adsorbed and transported, and the driving operation is more convenient.
[0017] Optionally, the scanning mechanism includes a scanner, which is used to scan the QR code on the template. A connecting frame is provided on the main shaft, and the scanner is provided on the connecting frame.
[0018] By adopting the above technical solution, when the main shaft moves, the scanner moves with the main shaft to scan and identify the QR code on the template, which facilitates the sorting of the template.
[0019] Optionally, a sliding sleeve is slidably mounted on the connecting frame, the sliding sleeve is fixed to the connecting frame by a first bolt, a connecting rod is provided on the sliding sleeve, and the scanner is provided at one end of the connecting rod away from the sliding sleeve.
[0020] By adopting the above technical solution, the sliding sleeve adjusts the position of the connecting rod and then adjusts the position of the scanner, which is suitable for scanning two-dimensional codes at different positions on the template.
[0021] Optionally, a sleeve is provided on the lower side of the sliding sleeve, the connecting rod is slidingly connected to the sleeve, and a second bolt for locking the connecting rod is provided on the sleeve.
[0022] By adopting the above technical solution, the sliding connecting rod adjusts the relative position with the sleeve and thus adjusts the height position of the scanner. The position of the scanner is adjusted according to the thickness of the template. The scanning result is accurate and recognition errors are less likely to occur.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. When the template processed on the processing equipment is transported to the unloading table, the second linear drive component drives the main shaft to move and drive the scanning mechanism to scan. The scanning results are output to the control console. In the control console, you can select the sorting scheme according to the sorting and classification needs. It is mainly divided into ① classification according to the construction area, sorting according to different construction areas; ② sorting according to the two categories of wall columns and beams and slabs; ③ sorting according to the specified size of the template; the hydraulic component drives the suction cup to move to absorb the template, and the first linear drive component drives the mobile frame to the corresponding sorting table position. The hydraulic component drives the suction cup to place the template on the sorting table, and the template on the unloading table is automatically sorted, which has a high sorting efficiency;
[0025] 2. The electric hydraulic push rod is connected to the main shaft through the mounting plate. At the same time, the connecting plate connects each electric hydraulic push rod. When the electric hydraulic push rod drives the suction cup to move, the whole is not easy to shake.
[0026] 3. Adjust the position of the scanner according to the thickness of the template, so that the scanning results are accurate and recognition errors are less likely to occur. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of this application.
[0028] Figure 2 It is a schematic diagram of the three-dimensional structure of the first linear drive component and the second linear drive component of the present application.
[0029] Figure 3 It is a three-dimensional structural schematic diagram of the main shaft and suction cup assembly of the present application.
[0030] Those skilled in the art will appreciate that the elements in the drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the size and position of some elements in the drawings may be exaggerated relative to other elements to help improve understanding of the embodiments of the present invention.
[0031] Figure numerals: 1. Mounting frame; 11. Limiting slide rail; 12. Unloading platform; 13. Sorting platform; 14. Control console; 2. Moving frame; 21. Receiving slot; 22. Slider; 23. Slide hole; 3. First linear drive component; 31. First motor; 32. First screw rod; 4. Second linear drive component; 41. Second motor; 42. Second screw rod; 5. Spindle; 51. Mounting plate; 52. Connecting frame; 53. Sliding sleeve; 54. Sleeve; 55. Connecting rod; 6. Hydraulic drive component; 61. Electric hydraulic push rod; 62. Connecting plate; 7. Suction cup; 8. Scanner. DETAILED DESCRIPTION
[0032] The present application is further described in detail below with reference to the accompanying drawings.
[0033] The present application embodiment discloses a blanking and sorting device for building template processing equipment, referring to Figure 1 , including a mounting frame 1, the mounting frame 1 is located at one side of the template processing equipment, and a movable frame 2 is slidably installed on the mounting frame 1 along the length direction of the mounting frame 1. The movable frame 2 is horizontally arranged and distributed along the width direction of the mounting frame 1.
[0034] Reference Figure 1 and Figure 2The mounting frame 1 is provided with a first linear drive member 3, which includes a first motor 31 and a first screw rod 32. The first screw rod 32 is rotatably mounted on the mounting frame 1 and is distributed along the length of the mounting frame 1. The mounting frame 1 is provided with a limit rail 11 parallel to the first screw rod 32. The first motor 31 is disposed at one end of the mounting frame 1. The first motor 31 drives the first screw rod 32 to rotate. The movable frame 2 is threadedly connected to the first screw rod 32 and is slidably connected to the limit rail 11. The first motor 31 drives the first screw rod 32 to rotate, and the first screw rod 32 drives the movable frame 2 to slide.
[0035] Reference Figure 1 and Figure 2 A second linear drive member 4 is provided on the mobile frame 2, and the second linear drive member 4 includes a second motor 41 and a second screw rod 42. A receiving groove 21 is provided on the mobile frame 2. The second screw rod 42 is rotatably installed in the receiving groove 21 of the mobile frame 2 and is distributed along the length direction of the mobile frame 2. The second motor 41 is provided at one end of the mobile frame 2, and the second motor 41 drives the second screw rod 42 to rotate.
[0036] Reference Figure 2 The movable frame 2 is located in the accommodating groove 21 and is slidably installed with a slider 22. The slider 22 is threadedly connected to the second screw rod 42. A sliding hole 23 is opened on one side of the movable frame 2 in the length direction. The movable frame 2 is vertically provided with a main shaft 5 on one side of the sliding hole 23. One side of the slider 22 passes through the sliding hole 23 and is connected to the main shaft 5. The rotation of the second screw rod 42 drives the slider 22 to move and then drives the main shaft 5 to move.
[0037] Reference Figure 1 and Figure 3 A suction cup 7 assembly is provided on the main shaft 5, and the suction cup 7 assembly includes a hydraulic drive component 6 and a suction cup 7. The hydraulic drive component 6 is provided at the downward end of the main shaft 5, and the suction cup 7 is provided at the driving end of the hydraulic drive component 6. A scanning mechanism is provided on one side of the main shaft 5. A material unloading platform 12 is provided just below the mounting frame 1 and on one side of the template processing equipment. Sorting platforms 13 are provided on both sides of the unloading platform 12. When the template is transported to the unloading platform 12, the second screw 42 drives the main shaft 5 to move and drive the scanning mechanism to scan. After that, the hydraulic component drives the suction cup 7 to move and adsorb the template. The first screw 32 drives the movable frame 2 to move to the corresponding position of the sorting platform 13. The hydraulic component drives the suction cup 7 to place the template on the sorting platform 13, and the template on the unloading platform 12 is automatically sorted, with high sorting efficiency.
[0038] Reference Figure 3The hydraulic drive component 6 includes an electric hydraulic push rod 61. A mounting plate 51 is horizontally disposed at the downward end of the main shaft 5. The electric hydraulic push rod 61 is mounted on the mounting plate 51. Four electric hydraulic push rods 61 are vertically disposed and arranged parallel to each other. One end of the push rod of the electric hydraulic push rod 61 is vertically downwardly disposed. A connecting plate 62 is disposed on the downward side of the mounting plate 51 on the electric hydraulic push rod 61. The connecting plate 62 and the mounting plate 51 are arranged parallel to each other. A suction cup 7 is disposed at one end of the push rod of the electric hydraulic push rod 61. The electric hydraulic push rod 61 is connected to the main shaft 5 through the mounting plate 51. At the same time, the connecting plate 62 connects each electric hydraulic push rod 61. Multiple electric hydraulic push rods 61 simultaneously drive the suction cup 7 to suck and transport the template.
[0039] Reference Figure 1 and Figure 3 The scanning mechanism includes a scanner 8, which is used to scan the QR code on the template. A connecting frame 52 is provided on one side of the main shaft 5, and the scanner 8 is provided on the connecting frame 52. A control console 14 is provided on one side of the mounting frame 1, and the control console 14 is electrically connected to the scanner 8. When the main shaft 5 moves, the scanner 8 moves with the main shaft 5 to scan and identify the QR code on the plate. After the scanner 8 identifies the template information data, the data is transmitted to the software system of the control console 14. The software system immediately generates a sorting plan according to the pre-set sorting and classification requirements. The sorting and classification categories can be divided into: (1) classification according to the construction area, sorting according to different construction areas; (2) differentiation and sorting according to the two categories of wall columns and beams and slabs; (3) classification according to the specified size of the template, sorting those greater than or equal to the specified size and those less than the specified size.
[0040] Reference Figure 3 The connecting frame 52 is arranged horizontally, and a sliding sleeve 53 is slidably mounted on the connecting frame 52. The sliding sleeve 53 is fixed to the connecting frame 52 by a first bolt. A sleeve 54 is vertically mounted on the downward side of the sliding sleeve 53. A connecting rod 55 is slidably mounted on the downward end of the sleeve 54. The connecting rod 55 and the sleeve 54 are connected by a second bolt. The scanner 8 is disposed at the downward end of the connecting rod 55. The sliding sleeve 53 adjusts the position of the connecting rod 55, and thus the position of the scanner 8, which is suitable for scanning QR codes at different locations on the template. At the same time, when scanning templates of different thicknesses, the sliding connecting rod 55 adjusts the relative position between the connecting rod 55 and the sleeve 54, thereby adjusting the height position of the scanner 8. The scanning results are accurate and recognition errors are less likely to occur.
[0041] The implementation principle of the unloading and sorting device for building template processing equipment in the embodiment of the present application is: after setting the sorting program, the sorting operation is carried out, and the template processing equipment pushes the processed template to the unloading table 12. At this time, the main shaft 5 drives the scanner 8 to move to scan the QR code on the template on the unloading table 12. After scanning, the electric hydraulic push rod 61 drives the suction cup 7 to move to adsorb the template and then lift it up. At this time, the movable frame 2 moves, driving the template to the sorting table 13 on one side. The electric hydraulic push rod 61 drives the suction cup 7 to place the template on the sorting table 13 to complete the sorting, and then the main shaft 5 drives the suction cup 7 to return to the position for the next sorting. After all the templates on the unloading table 12 are sorted, prepare for the next round of sorting operations.
[0042] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A material sorting device for building template processing equipment, comprising a mounting frame (1), a movable frame (2) being slidably mounted on the mounting frame (1), a first linear drive member (3) for driving the movable frame (2) to move being provided on the mounting frame (1), and a second linear drive member (4) being provided on the movable frame (2), characterized in that: A main shaft (5) is slidably mounted on the movable frame (2), the second linear drive member (4) drives the main shaft (5) to move, a suction cup (7) assembly is provided on the main shaft (5), the suction cup (7) assembly comprises a hydraulic drive member (6) and a suction cup (7), the hydraulic drive member (6) is provided at one end of the main shaft (5), the suction cup (7) is provided at the driving end of the hydraulic drive member (6), a scanning mechanism for scanning and identifying a barcode on a template is provided on one side of the main shaft (5), a material unloading platform (12) is provided on the lower side of the mounting frame (1), a sorting platform (13) is provided on both sides of the mounting frame (1) located on the material unloading platform (12), and a control console (14) is provided on one side of the mounting frame (1).
2. A blanking and sorting device for building template processing equipment according to claim 1, characterized in that: The hydraulic drive component (6) includes an electric hydraulic push rod (61), which is arranged at one end of the main shaft (5). A plurality of electric hydraulic push rods (61) are provided and are distributed parallel to each other. The suction cup (7) is arranged at one end of the push rod of the electric hydraulic push rod (61).
3. The blanking and sorting device for building template processing equipment according to claim 2, characterized in that: A mounting plate (51) is provided at one end of the main shaft (5), the main shaft (5) is perpendicular to the plane where the mounting plate (51) is located, a plurality of the electric hydraulic push rods (61) are connected to the mounting plate (51), a connecting plate (62) is provided on one side of the mounting plate (51) on the electric hydraulic push rods (61), and the connecting plate (62) and the mounting plate (51) are distributed parallel to each other.
4. The blanking and sorting device for building template processing equipment according to claim 1, characterized in that: The first linear drive member (3) includes a first motor (31) and a first screw rod (32), the first screw rod (32) is rotatably mounted on the mounting frame (1), the first motor (31) is arranged on the mounting frame (1) and drives the first screw rod (32) to rotate, the movable frame (2) is slidably mounted on the mounting frame (1), and the movable frame (2) is threadably connected to the first screw rod (32).
5. The blanking and sorting device for building template processing equipment according to claim 1, characterized in that: The second linear drive member (4) includes a second motor (41) and a second screw rod (42). The second screw rod (42) is rotatably mounted on the movable frame (2). The second motor (41) is arranged at one end of the movable frame (2) and drives the second screw rod (42) to rotate. A sliding hole (23) is provided on one side of the movable frame (2). One end of the main shaft (5) is slidably mounted on the sliding hole (23) of the movable frame (2). One end of the main shaft (5) is threadedly connected to the second screw rod (42).
6. The blanking and sorting device for building template processing equipment according to claim 1, characterized in that: The scanning mechanism comprises a scanner (8), the scanner (8) being used to scan a two-dimensional code on a template; a connecting frame (52) is provided on the main shaft (5), and the scanner (8) is provided on the connecting frame (52).
7. The blanking and sorting device for building template processing equipment according to claim 6, characterized in that: A sliding sleeve (53) is slidably mounted on the connecting frame (52), the sliding sleeve (53) and the connecting frame (52) are fixed by a first bolt, a connecting rod (55) is provided on the sliding sleeve (53), and the scanner (8) is provided at one end of the connecting rod (55) away from the sliding sleeve (53).
8. The blanking and sorting device for building template processing equipment according to claim 7, characterized in that: A sleeve (54) is provided on the lower side of the sliding sleeve (53), the connecting rod (55) is slidingly connected to the sleeve (54), and a second bolt for locking the connecting rod (55) is provided on the sleeve (54).