Gear collecting device of gear processing machine tool

Abstract

The utility model discloses a gear collecting device of a gear processing machine tool, and particularly relates to the technical field of gear processing, the gear collecting device of the gear processing machine tool comprises a transportation plate and a blanking plate which is rotatably arranged at the end part of the transportation plate; the collecting tank is fixedly arranged at the end of the conveying plate, a draining plate is arranged in the collecting tank in a sliding mode, and the draining plate keeps moving synchronously with the discharging plate through a transmission rod fixedly arranged on the draining plate; and the cleaning assembly is arranged in the collecting tank. According to the gear collecting device of the gear machining machine tool, the discharging plate drives the draining plate to slide downwards till the draining plate is completely immersed in the cleaning liquid, the cleaning liquid generates vortexes, so that the gear floats in the cleaning liquid, chippings or rust and the like are washed off, then the gear is drained through the draining plate, the gear is clean, and the gear collecting efficiency is improved. And the whole process is realized through mechanical transmission, so that the participation of too many motors or cylinders is not needed, and the maintenance cost is lower.

Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a gear collecting device of a gear processing machine tool. Background Art

[0002] Gear collection for gear cutting machines typically involves collecting, sorting, and storing finished gears during the gear production process.

[0003] In conjunction with publication number CN213701026U, publication date 2021-07-16, a gear collection device suitable for a gear processing center is disclosed, including a collecting cylinder and a support frame, the collecting cylinder is fixed on the support frame, a metal mesh cylinder is slidably connected in the collecting cylinder, a first cylinder is installed on the metal mesh cylinder, the metal mesh cylinder is designed as a circular ring, a metal mesh plate is placed on the bottom wall of the metal mesh cylinder, a connecting rod is rotatably connected to the metal mesh plate, and the upper end of the connecting rod is fixedly connected to the output shaft of the first cylinder, a motor is installed on the support frame, the output shaft of the motor is located in the middle of the metal mesh cylinder and is fixed with multiple spoilers, and a discharge port is provided on the collecting cylinder.

[0004] However, the cylinder and motor need to be controlled at the same time, and a control host and related programs need to be set up. In actual application, professional personnel are needed to maintain the control host, which requires a high cost. Utility Model Content

[0005] The purpose of the utility model is to provide a gear collecting device for a gear processing machine tool, so as to solve the above problems.

[0006] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a gear collecting device for a gear processing machine tool, comprising a transport plate, including a blanking plate rotatably arranged at the end of the transport plate;

[0007] A collecting trough fixedly provided at the end of the transport plate, in which a drain plate is slidably provided, and the drain plate is kept in synchronous movement with the blanking plate through a transmission rod fixed thereon;

[0008] The cleaning component is arranged in the collecting tank, and comprises a first cleaning roller rotatably arranged in the collecting tank, and the first cleaning roller rotates along with the up and down movement of the drain plate.

[0009] Preferably, the device further comprises a traction rope fixedly connected to the drain plate and a transmission roller fixedly arranged at the end of the first cleaning roller and used for winding up the traction rope, wherein the transmission roller is provided with a torsion spring.

[0010] Preferably, the cleaning assembly further comprises a second cleaning roller rotatably disposed in the collecting tank, with a second gear disposed at the end thereof;

[0011] The first gear keeps synchronous movement with the transmission roller through the transmission belt and meshes with the second gear.

[0012] Preferably, a plurality of openings are provided in a linear array on the drain plate, and vertical projections of the openings cover the bristle range of the first cleaning roller and the second cleaning roller.

[0013] Preferably, a discharge port is provided on the collecting trough, and the top surface of the drain plate is an inclined surface facing the discharge port.

[0014] In the above technical solution, the utility model provides a gear collection device for a gear processing machine tool, which has the following beneficial effects: the drain plate is driven by the blanking plate to slide downward until it is completely immersed in the cleaning liquid, and due to the vortex generated by the cleaning liquid, the gear floats in the cleaning liquid, washing away debris or rust, and then the gear is drained through the drain plate, making the gear relatively clean, and the entire process is achieved through mechanical transmission, without the participation of too many motors or cylinders, and the maintenance cost is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 An overall three-dimensional schematic diagram provided for an embodiment of the present utility model;

[0017] Figure 2 A schematic diagram of the cleaning assembly and drain plate structure provided by an embodiment of the present utility model;

[0018] Figure 3 This is a schematic structural diagram of the cleaning component provided in an embodiment of the present utility model.

[0019] Description of reference numerals:

[0020] 1. Transport plate; 2. Unloading plate; 3. Collecting trough; 4. Drain plate; 41. Opening; 5. Drive rod; 6. First cleaning roller; 61. Drive roller; 7. Second cleaning roller; 71. Second gear; 8. First gear; 9. Torsion spring; 10. Traction rope. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0022] like Figure 1-3As shown, a gear collecting device for a gear processing machine tool comprises a transport plate 1 and a blanking plate 2 rotatably arranged at the end of the transport plate 1;

[0023] A collecting trough 3 is fixedly provided at the end of the transport plate 1, in which a drain plate 4 is slidably provided, and the drain plate 4 is kept in synchronous movement with the blanking plate 2 by a transmission rod 5 fixed thereon;

[0024] The cleaning assembly disposed in the collecting tank 3 includes a first cleaning roller 6 rotatably disposed in the collecting tank 3 , and the first cleaning roller 6 rotates as the drain plate 4 moves up and down.

[0025] Specifically, the transport plate 1 is used to accumulate the processed gears, and the driving component drives the unloading plate 2 to tilt and unload regularly to pour the gears into the collection tank 3, and the collection tank 3 is provided with a cleaning liquid for soaking the gears. The driving component in the above technology can be a motor, an electric telescopic rod, or a driving mechanism known to technicians in this field.

[0026] Furthermore, the gears are accumulated on the transport plate 1 after processing, and then the blanking plate 2 is driven to tilt. The end of the blanking plate 2 away from the transport plate 1 is provided with a protrusion that slides with the transmission rod 5. When the blanking plate 2 tilts downward, the transmission rod 5 drives the drain plate 4 to slide downward until it is completely immersed in the cleaning liquid, and drives the first cleaning roller 6 to rotate. The rotation of the first cleaning roller 6 causes the cleaning liquid to produce a faster vortex, and the gear falls into the cleaning liquid and is soaked. Since the cleaning liquid produces a vortex, the gear floats in the cleaning liquid, washing away debris or rust. The debris is settled under the drain plate 4 under the action of gravity, and then the blanking plate 2 is driven to rotate upward and return to a horizontal state, driving the drain plate 4 to move upward, and driving the first cleaning roller 6 to rotate again. The gear is driven by the drain plate 4 to separate from the cleaning liquid and drained through the drain plate 4.

[0027] In the above technology, the drain plate 4 is driven by the blanking plate 2 to slide downward until it is completely immersed in the cleaning liquid, and due to the vortex generated by the cleaning liquid, the gears float in the cleaning liquid, washing away debris or rust, and then the gears are drained through the drain plate 4, making the gears relatively clean. The entire process is achieved through mechanical transmission, does not require the participation of too many motors or cylinders, and has low maintenance costs.

[0028] As an embodiment further provided by the present invention, it also includes a traction rope 10 fixedly connected to the drain plate 4 and a transmission roller 61 fixedly arranged at the end of the first cleaning roller 6 and used to wind up the traction rope 10, and a torsion spring 9 is provided on the transmission roller 61.

[0029] Specifically, the first cleaning roller 6 reels the traction rope 10 under the elastic force of the torsion spring 9, and the traction rope 10 is fixedly connected to the drain plate 4. When the drain plate 4 is at the bottom of the cleaning liquid, the traction rope 10 is wrapped around the transmission roller 61 for multiple turns. The torsion spring 9 has no elastic deformation at this time. When the drain plate 4 moves upward, the traction rope 10 is pulled, driving the first cleaning roller 6 to rotate multiple turns to release the traction rope 10. The torsion spring 9 begins to deform and accumulate force. When the drain plate 4 moves downward again, the elastic deformation of the torsion spring 9 is restored, driving the first cleaning roller 6 to rotate multiple turns again and reel in the traction rope 10. Each rotation of the first cleaning roller 6 can generate a vortex in the cleaning liquid, thereby improving the cleaning effect of the cleaning liquid.

[0030] As another embodiment further provided by the present invention, the cleaning assembly further includes a second cleaning roller 7 rotatably disposed in the collecting tank 3 , and a second gear 71 is provided at the end thereof;

[0031] The first gear 8 keeps synchronous movement with the transmission roller 61 through the transmission belt, and is engaged with the second gear 71 .

[0032] Specifically, the first gear 8 is rotatably arranged in the collecting tank 3, and the number of teeth of the second gear 71 is greater than that of the first gear 8. When the first cleaning roller 6 rotates, the first gear 8 is driven to rotate through the transmission belt, and then the meshed second gear 71 is driven to rotate through the first gear 8, and the rotation directions between the second gear 71 and the first cleaning roller 6 are opposite. Since the number of teeth of the second gear 71 is greater than that of the first gear 8, the rotation speed of the second cleaning roller 7 is lower than that of the first cleaning roller 6. Therefore, the eddy current speeds generated by the two on the cleaning fluid are different, making the flow of the cleaning fluid more turbulent, which is helpful to clean the gears.

[0033] As another embodiment further provided by the present invention, a plurality of openings 41 are provided in a linear array on the drain plate 4 , and vertical projections of the openings 41 cover the bristle range of the first cleaning roller 6 and the second cleaning roller 7 .

[0034] Specifically, the opening 41 ensures that the bristles of the first cleaning roller 6 and the second cleaning roller 7 can pass through the drain plate 4 through the opening 41. At this time, the gears in the drain plate 4 can be contacted by the bristles. As the first cleaning roller 6 and the second cleaning roller 7 rotate, the gear surfaces are fully brushed.

[0035] As another embodiment further provided by the present invention, a discharge port is provided on the collecting tank 3, and the top surface of the drain plate 4 is an inclined surface facing the discharge port.

[0036] Specifically, the drain plate 4 moves upward as the blanking plate 2 rotates. When it reaches the discharge port, the gears are automatically rolled to the discharge port for discharge through the inclined surface, so that the gears are automatically discharged after cleaning, simplifying the gear discharge procedure.

[0037] Working principle: After processing, the gears are accumulated on the transport plate 1, and then the blanking plate 2 is driven to tilt. The end of the blanking plate 2 away from the transport plate 1 is provided with a protrusion that slides with the transmission rod 5. When the blanking plate 2 tilts downward, the transmission rod 5 drives the drain plate 4 to slide downward until it is completely immersed in the cleaning liquid. The elastic deformation of the torsion spring 9 is restored, driving the first cleaning roller 6 to rotate multiple circles again and rewinding the traction rope 10. Each rotation of the first cleaning roller 6 can generate a vortex in the cleaning liquid. When the first cleaning roller 6 rotates, it will drive the first gear 8 to rotate through the transmission belt, and then drive the meshed second gear 71 to rotate through the first gear 8, and the rotation directions of the second gear 71 and the first cleaning roller 6 are opposite. The number of teeth of the wheel 71 is greater than that of the first gear 8, so that the rotation speed of the second cleaning roller 7 is lower than that of the first cleaning roller 6. Therefore, the eddy current speeds generated by the two on the cleaning liquid are different, making the flow of the cleaning liquid more turbulent. At this time, the gears in the drain plate 4 can be contacted by the bristles. As the first cleaning roller 6 and the second cleaning roller 7 rotate, the gear surface is fully brushed, and then the unloading plate 2 is driven to rotate upward and return to the horizontal, driving the drain plate 4 to move upward, and driving the first cleaning roller 6 to rotate again. The gear is driven by the drain plate 4 to separate from the cleaning liquid and drained through the drain plate 4. When it reaches the discharge port, the gear automatically rolls to the discharge port for discharge through the inclined surface, realizing automatic discharge of the gear after cleaning, simplifying the gear discharging procedure.

[0038] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A gear collecting device for a gear processing machine tool, comprising a transport plate (1), characterized in that: It comprises a blanking plate (2) rotatably arranged at the end of a transport plate (1); A collecting trough (3) is fixedly arranged at the end of the transport plate (1), in which a drain plate (4) is slidably arranged, and the drain plate (4) is kept in synchronous movement with the blanking plate (2) via a transmission rod (5) fixedly arranged thereon; A cleaning assembly is arranged in the collecting tank (3), comprising a first cleaning roller (6) rotatably arranged in the collecting tank (3), and the first cleaning roller (6) rotates as the drain plate (4) moves up and down.

2. The gear collecting device for a gear processing machine tool according to claim 1, characterized in that: It also includes a traction rope (10) fixedly connected to the drain plate (4) and a transmission roller (61) fixedly arranged at the end of the first cleaning roller (6) and used for winding up the traction rope (10), wherein the transmission roller (61) is provided with a torsion spring (9).

3. The gear collecting device for a gear processing machine tool according to claim 2, characterized in that: The cleaning assembly further comprises a second cleaning roller (7) rotatably disposed in the collecting tank (3), with a second gear (71) disposed at the end thereof; The first gear (8) keeps synchronous movement with the transmission roller (61) through the transmission belt, and is engaged with the second gear (71).

4. The gear collecting device for a gear processing machine tool according to claim 1, characterized in that: A plurality of openings (41) are provided in a linear array on the drain plate (4), and the vertical projections of the openings (41) cover the bristle range of the first cleaning roller (6) and the second cleaning roller (7).

5. The gear collecting device for a gear processing machine tool according to claim 1, characterized in that: The collecting trough (3) is provided with a discharge port, and the top surface of the drain plate (4) is an inclined surface facing the discharge port.

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