Die with overload protection block

By introducing components such as magnetic overload protection sensors and mounting frames into the mold, the problem of damage to the mold due to excessive punching pressure is solved, and timely protection and extended service life are achieved.

CN223234875UActive Publication Date: 2025-08-19GUANGZHOU XIN LOUSHAN MOULD CO LTD
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Patent Information

Application Number
CN202422087767.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-08-19
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

During use, existing molds are prone to damage due to excessive punching pressure, and it is difficult to detect damage to overload protection blocks in time during long-term use, resulting in a degradation of their performance.

Method used

Magnetic overload protection sensors are used to detect mold overload and issue alarm signals, and combine the installation frame, slider, slider and connecting plate and other components to stabilize the sensor to protect the mold in a timely manner and avoid losses.

Benefits of technology

It extends the service life of the overload protection block, reduces the risk of mold damage, and improves the stability and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mold with an overload protection block, which comprises a main body piece, a mold core and a mold core, and is characterized in that the main body piece comprises the overload protection block; the installation assembly comprises an installation frame fixed to one end of the lower surface of the overload protection block, sliding grooves formed in the two sides of the installation frame, sliding blocks slidably connected to the interiors of the sliding grooves, connecting plates connected to the surfaces of the inner sides of the sliding blocks, silica gel pads fixed to the upper surfaces of the connecting plates, and magnetic overload protection sensors movably connected to the surfaces of the top ends of the silica gel pads. Limiting holes are formed in the bottom ends of the two sides of the mounting frame. The limiting assembly comprises a fixing column fixed to the other end of the lower surface of the overload protection block. The utility model discloses an overload protection die, and aims to solve the problems that an overload protection block is adopted to protect the die due to the fact that the conditions that the stamping force is too large and the die is damaged easily occur in the actual use process of an existing die, but the performance of the overload protection block is greatly reduced if the damage of the overload protection block cannot be found in time in the long-term use process.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a mold with an overload protection block. Background Art

[0002] A mold with an overload protection block is a mold with a special design to prevent overload damage. It adds additional components to the mold structure to protect the mold from damage by overload or impact during operation, helping to extend the service life of the mold, reduce the frequency of mold maintenance and replacement, and reduce production costs.

[0003] However, it still has the following disadvantages in actual use:

[0004] In actual use, the existing mold is prone to excessive stamping force, which may cause damage to the mold. Therefore, an overload protection block is used to protect the mold. However, during long-term use, if the damage to the overload protection block is not discovered in time, the performance of the overload protection block will be greatly reduced. Utility Model Content

[0005] The purpose of the present utility model is to provide a mold with an overload protection block to solve the problem raised in the above background technology that the existing mold is prone to excessive stamping force during actual use, which may cause damage to the mold. Therefore, an overload protection block is used to protect the mold. However, during long-term use, if the damage to the overload protection block cannot be discovered in time, the performance of the overload protection block will be greatly reduced.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is a mold with an overload protection block, comprising:

[0008] Main body, including overload protection block;

[0009] The mounting assembly includes a mounting frame fixed to one end of the lower surface of the overload protection block, slide grooves provided inside both sides of the mounting frame, sliders slidably connected to the inside of the slide grooves, a connecting plate connected to the inner surface of the slider, a silicone pad fixed to the upper surface of the connecting plate, and a magnetic overload protection sensor movably connected to the top surface of the silicone pad;

[0010] The limiting component includes a fixing column fixed to the other end of the lower surface of the overload protection block.

[0011] Furthermore, limiting holes are provided at the bottom ends of both sides of the installation frame, and there are eight groups of limiting holes in total, with four groups of limiting holes being provided on each side.

[0012] Furthermore, the limiting holes, the connecting plate and the interior of the slider are connected through the limiting columns, and threaded rods are fixed on both side surfaces of the limiting columns.

[0013] Furthermore, the outer surface of the threaded rod is threadedly connected to a connecting pipe, and guide columns are fixed to the surfaces of both sides of the connecting pipe. There are two groups of connecting pipes in total, and two groups of guide columns are fixed to the surface of any group of connecting pipes.

[0014] Furthermore, a first support plate is fixed to one side of the lower surface of the fixed column, a second support plate is fixed to the other side of the lower surface of the fixed column, and a movable plate is hinged to the bottom end of the first support plate.

[0015] Furthermore, a connecting wire is fixed inside one side of the movable plate, a spring is fixed inside one side of the second support plate, and a pressing plate is fixed on the other side of the spring;

[0016] The top end of the connecting line is located in the gap between the pressing plate and the second supporting plate.

[0017] Furthermore, the main body also includes a lower die base fixed to the lower surface of the overload protection block and an upper die base movably connected to the top of the lower die base.

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] 1. The utility model sets a magnetic overload protection sensor. When the mold is overloaded, the magnetic material will produce a magnetic field change. The sensor detects the change and triggers the protection mechanism, issuing an alarm signal. The alarm signal is issued in time, thereby reducing the loss of the overload protection block and extending the service life of the overload protection block. In addition, with the setting of the mounting frame and the connecting plate, the sensor can be not only quickly fixed inside the mold, but also more stably fixed inside the mold.

[0020] 2. Based on beneficial effect 1, with the use of the limiting component, after the magnetic overload protection sensor is installed, by placing the power cord of the magnetic overload protection sensor into the gap between the first support plate and the second support plate, and fitting the movable plate to the bottom surface of the second support plate, the power cord can be limited to the bottom of the overload protection block to avoid excessive bending at the power cord connector, resulting in poor contact and affecting the normal use of the magnetic overload protection sensor.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0024] Figure 2 This is a structural diagram of the lower die base of the utility model;

[0025] Figure 3 This is the bottom structure diagram of the overload protection block of the utility model;

[0026] Figure 4 This is a structural diagram of the magnetic overload protection sensor of the utility model;

[0027] Figure 5 This is a structural diagram of the installation frame of the utility model;

[0028] Figure 6 This is a structural diagram of the fixed column of the utility model.

[0029] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0030] 11. Upper die base; 12. Lower die base; 13. Overload protection block;

[0031] 21. Mounting frame; 22. Slide groove; 23. Slider; 24. Connecting plate; 25. Limiting hole; 26. Limiting column; 27. Threaded rod; 271. Connecting tube; 272. Guide column; 28. Silicone pad; 29. Magnetic overload protection sensor;

[0032] 31. Fixed column; 32. First support plate; 33. Second support plate; 34. Movable plate; 35. Connecting wire; 36. Spring; 37. Pressing plate. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0035] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0036] Example 1

[0037] See also Figure 1-Figure 5 As shown, this embodiment is a mold with an overload protection block, comprising:

[0038] The main body includes an overload protection block 13;

[0039] The mounting assembly includes a mounting frame 21 fixed to one end of the lower surface of the overload protection block 13, slide grooves 22 defined within both sides of the mounting frame 21, sliders 23 slidably connected to the insides of the slide grooves 22, a connecting plate 24 connected to the inner surface of the slider 23, a silicone pad 28 fixed to the upper surface of the connecting plate 24, and a magnetic overload protection sensor 29 movably connected to the top surface of the silicone pad 28;

[0040] The limiting assembly includes a fixing column 31 fixed to the other end of the lower surface of the overload protection block 13;

[0041] The bottom ends of both sides of the mounting frame 21 are provided with limiting holes 25. There are eight groups of limiting holes 25 in total, with four groups of limiting holes 25 on each side.

[0042] The limit holes 25 are provided in multiple groups, and the corresponding limit holes 25 can be selected according to the actual width of the magnetic overload protection sensor 29;

[0043] The limiting hole 25, the connecting plate 24 and the slider 23 are connected through the limiting column 26, and the two sides of the limiting column 26 are fixed with threaded rods 27;

[0044] The limiting posts 26 are provided to limit the connection plate 24 inside the mounting frame 21, and the threaded rods 27 are provided to stably fix the connection plate 24 inside the mounting frame 21;

[0045] The outer surface of the threaded rod 27 is threadedly connected to a connecting tube 271. Guide posts 272 are fixed to the surfaces of both sides of the connecting tube 271. There are two groups of connecting tubes 271 in total. Two groups of guide posts 272 are fixed to the surface of any one group of connecting tubes 271.

[0046] The connecting tube 271 is provided for installation on both sides of the threaded rod 27 to limit the position of the connecting plate 24. The guide column 272 is provided to facilitate the rotation of the connecting tube 271.

[0047] The main body also includes a lower die base 12 fixed to the lower surface of the overload protection block 13 and an upper die base 11 movably connected to the top of the lower die base 12;

[0048] The upper die base 11 and the lower die base 12 are used in conjunction with each other to press the product.

[0049] Working principle;

[0050] When installing the magnetic overload protection sensor 29;

[0051] First, after fixing the mounting frame 21 on the bottom surface of the overload protection block 13, the magnetic overload protection sensor 29 is placed inside the mounting frame 21, and an upward force is applied to the connecting plate 24 to make the slider 23 slide inside the slide groove 22. When the silicone pad 28 is in contact with the magnetic overload protection sensor 29, the limiting post 26 is placed into the corresponding limiting hole 25. After the limiting post 26 passes through the connecting plate 24, the slider 23 and the interior of the mounting frame 21, the connecting tube 271 is passed through the threaded rod 27. With the assistance of the connecting tube 271, the connecting tube 271 is rotated so that the connecting tube 271 is in contact with the surface of the mounting frame 21. The installation of the magnetic overload protection sensor 29 is completed. When the magnetic overload protection sensor 29 is installed, when the mold is overloaded, the magnetic material will produce a magnetic field change. The sensor detects the change and triggers the protection mechanism, sending an alarm signal.

[0052] This step reduces the loss of the overload protection block 13 and prolongs the service life of the overload protection block 13 .

[0053] Example 2

[0054] See also Figures 1-4 、 Figure 6 As shown, this embodiment is based on the above embodiment 1 and also includes:

[0055] A first support plate 32 is fixed to one side of the lower surface of the fixed column 31, a second support plate 33 is fixed to the other side of the lower surface of the fixed column 31, and a movable plate 34 is hinged to the bottom end of the first support plate 32;

[0056] The fixed column 31 is used to receive and install the first support plate 32 and the second support plate 33, and the movable plate 34 is used to limit the power line of the magnetic overload protection sensor 29;

[0057] A connecting wire 35 is fixed inside one side of the movable plate 34, a spring 36 is fixed inside one side of the second support plate 33, and a pressing plate 37 is fixed on the other side of the spring 36;

[0058] The top end of the connecting wire 35 is located in the gap between the pressing plate 37 and the second supporting plate 33;

[0059] Under the elastic force of the spring 36, the distance between the pressing plate 37 and the second support plate 33 is changed, thereby completing the disassembly and assembly of the connecting wire 35. The connecting wire 35 is used to stably fix the movable plate 34 to the bottom of the second support plate 33;

[0060] Working principle;

[0061] When fixing the power line of the magnetic overload protection sensor 29;

[0062] First, place the power cord of the magnetic overload protection sensor 29 into the gap between the first support plate 32 and the second support plate 33, then apply an upward force to the movable plate 34 so that the upper surface of the movable plate 34 is in contact with the lower surface of the second support plate 33. Then, apply an outward pulling force to the pressing plate 37, pass the connecting wire 35 through the gap between the pressing plate 37 and the second support plate 33, and continue to apply an upward force to the connecting wire 35 so that the movable plate 34 is in contact with the second support plate 33. Then, remove the force applied to the pressing plate 37, and under the elastic force of the spring 36, the pressing plate 37 and the connecting wire 35 are in contact.

[0063] This step prevents the power line connector from being excessively bent, which would cause poor contact and affect the normal use of the magnetic overload protection sensor 29.

[0064] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0065] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A mold with an overload protection block, characterized in that: include: The main body includes an overload protection block (13); The mounting assembly comprises a mounting frame (21) fixed to one end of the lower surface of the overload protection block (13), a slide groove (22) provided inside both sides of the mounting frame (21), a slider (23) slidably connected to the inside of the slide groove (22), a connecting plate (24) connected to the inner surface of the slider (23), a silicone pad (28) fixed to the upper surface of the connecting plate (24), and a magnetic overload protection sensor (29) movably connected to the top surface of the silicone pad (28); The limiting assembly comprises a fixing column (31) fixed to the other end of the lower surface of the overload protection block (13).

2. A mold with an overload protection block according to claim 1, characterized in that: Limiting holes (25) are provided at the bottom ends of both sides of the installation frame (21), and there are eight groups of limiting holes (25) in total, with four groups of limiting holes (25) being provided on each side.

3. A mold with an overload protection block according to claim 2, characterized in that: The limiting hole (25), the connecting plate (24) and the slider (23) are connected through the limiting column (26), and threaded rods (27) are fixed on both sides of the limiting column (26).

4. A mold with an overload protection block according to claim 3, characterized in that: The outer surface of the threaded rod (27) is threadedly connected to a connecting tube (271), and guide posts (272) are fixed to the surfaces of both sides of the connecting tube (271). There are two groups of connecting tubes (271) in total, and two groups of guide posts (272) are fixed to the surface of any one group of connecting tubes (271).

5. The mold with an overload protection block according to claim 1, characterized in that: A first support plate (32) is fixed on one side of the lower surface of the fixed column (31), a second support plate (33) is fixed on the other side of the lower surface of the fixed column (31), and a movable plate (34) is hinged at the bottom end of the first support plate (32).

6. A mold with an overload protection block according to claim 5, characterized in that: A connecting line (35) is fixed inside one side of the movable plate (34), a spring (36) is fixed inside one side of the second support plate (33), and a pressing plate (37) is fixed on the other side of the spring (36); The top end of the connecting line (35) is located in the gap between the pressing plate (37) and the second supporting plate (33).

7. The mold with an overload protection block according to claim 1, characterized in that: The main body also includes a lower die base (12) fixed on the lower surface of the overload protection block (13) and an upper die base (11) movably connected to the top of the lower die base (12).