Welding wire straightening device

Abstract

The utility model belongs to the field of welding wire straightening, and particularly discloses a welding wire straightening device which comprises a mounting frame body, a welding wire straightening mechanism and two threaded mounting parts. The two threaded mounting parts are arranged on the two sides of the mounting frame body respectively and detachably connected with the mounting frame body, and the mounting frame body is mounted and dismounted through the threaded mounting parts. According to the welding wire straightening device, the installation frame body can be conveniently installed on the welding equipment through the threaded installation parts, the installation frame body can be installed through one or two threaded installation parts according to needs, the welding wires are straightened through the welding wire straightening mechanism so that the welding quality of the welding equipment can be improved, meanwhile, the occupied space of the welding wire straightening device is small, and the welding wire straightening device is convenient to use. When the welding wire straightening device breaks down, the welding wire straightening device is convenient to assemble, disassemble and replace.

Description

Technical Field

[0001] The present application belongs to the field of welding wire straightening, and more specifically, relates to a welding wire straightening device. Background Art

[0002] Automated pipeline welding mainly includes robotic welding and pipeline trolley welding. To improve welding quality and reduce manual intervention, arc tracking is usually required during the welding process to correct the welding trajectory.

[0003] In related technologies, arc tracking primarily adjusts the wire's left-right direction by collecting the current flowing through the wire on both sides of the groove, and then adjusts the arc's height by calculating the average current. However, arc tracking accuracy is closely related to wire straightening. When welding with a curved wire, while arc tracking can align the wire tip with the center of the groove, the arc can deviate from the center of the weld bead as the wire bends, making weld quality unreliable. Therefore, a wire straightening device is required to straighten the wire before welding.

[0004] The existing wire straightening device is usually fixedly connected to the welding equipment, and the welding wire is straightened after passing through. Due to its large size, it occupies a large space after being connected to the welding equipment. When a problem occurs, it is inconvenient to install and replace it. Utility Model Content

[0005] In view of the defects of the prior art, the present application provides a welding wire straightening device, which aims to solve the problem that the existing welding wire straightening devices are inconvenient to install, disassemble and replace.

[0006] The present application provides a welding wire straightening device, which specifically includes a mounting frame body, a welding wire straightening mechanism, and two threaded mounting members. The welding wire straightening mechanism is provided on the mounting frame body. The two threaded mounting members are respectively provided on both sides of the mounting frame body and are detachably connected to the mounting frame body. The mounting frame body is installed and removed by the threaded mounting members.

[0007] A groove is provided on the mounting frame body, and the welding wire straightening mechanism is arranged in the groove. Through holes connected to the groove are provided on both sides of the mounting frame body. The welding wire passes through one through hole and is straightened by the welding wire straightening mechanism and then passes through the other through hole.

[0008] The above technical solution conceived by the present application, compared with the existing technology, since both sides of the mounting frame body are detachably connected with threaded mounting parts, the mounting frame body can be easily installed on the welding equipment through the threaded mounting parts. One or two threaded mounting parts can be used to install the mounting frame body as needed, so that the welding wire can be straightened by the welding wire straightening mechanism to improve the welding quality of the welding equipment. The welding wire passes through the through hole into the groove and is straightened by the welding wire straightening mechanism and then passes out from another through hole to complete the welding wire straightening. The welding wire straightening mechanism is located in the groove, and the mounting frame body can play a certain protective role on the welding wire straightening mechanism to avoid damage to the welding wire straightening mechanism. At the same time, the welding wire straightening device occupies a small space, and can achieve the beneficial effect of easy installation and replacement when the welding wire straightening device fails.

[0009] As a further preference, the through hole is a threaded hole and is threadedly connected and adapted to the threaded mounting piece, and the threaded mounting piece is provided with a through hole coaxially arranged with the through hole.

[0010] By adopting the above technical solution, the threaded mounting piece can be connected to the through hole, and the welding wire passes through the through hole on the threaded mounting piece into the groove for straightening. There will be no interference between the welding wire and the threaded mounting piece, thereby improving the effect of welding wire straightening.

[0011] As a further preference, the threaded mounting member is a quick-insert threaded connector.

[0012] By adopting the above technical solution, the mounting bracket body is connected and installed using a quick-insert threaded joint, which makes the installation convenient and quick, and improves the installation efficiency.

[0013] As a further preferred embodiment, the welding wire straightening mechanism includes two positioning wheels and a movable wheel, the two positioning wheels and the movable wheel are both arranged in the groove and the rotation axes are parallel to each other, and a channel for the welding wire to pass through is left between the positioning wheels and the movable wheel.

[0014] By adopting the above technical solution, the welding wire passes between the positioning wheel and the movable wheel during the conveying process, which can automatically complete the straightening of the welding wire. The structure is simple and the straightening effect is good.

[0015] As a further preference, the two positioning wheels are arranged along the opening direction of the through hole, the movable wheel is movably arranged to approach or move away from the two positioning wheels, and the welding wire straightening mechanism further includes a driving assembly for driving the movable wheel to move.

[0016] By adopting the above technical solution, the driving assembly drives the movable wheel to move to adjust the distance between the positioning wheel and the movable wheel, so that it can be suitable for straightening welding wires of different specifications.

[0017] As a further preferred embodiment, the driving assembly includes a slider and a screw, the slider is slidably connected to the mounting frame body, the movable wheel is arranged on the slider, the screw is rotatably connected to the mounting frame body, and the screw passes through the slider and is threadedly connected to the slider.

[0018] By adopting the above technical solution, rotating the screw rod can drive the sliding movement, thereby completing the position adjustment of the movable wheel, and the adjustment is convenient and quick.

[0019] As a further preferred embodiment, a sliding groove adapted for sliding engagement with the slider is provided on the mounting frame body.

[0020] By adopting the above technical solution, the sliding block slides more stably in the sliding groove, thereby improving the movement stability of the movable wheel.

[0021] As a further preference, the outer peripheral walls of the positioning wheel and the movable wheel are both provided with annular grooves.

[0022] By adopting the above technical solution, the welding wire is located in the annular grooves on the positioning wheel and the movable wheel when passing through the welding wire straightening mechanism, thereby improving the conveying stability of the welding wire and preventing the welding wire from separating from the positioning wheel and the movable wheel during the straightening process.

[0023] As a further preferred embodiment, a scale mark is provided on the inner wall of the groove along the moving direction of the movable wheel, and a pointer for indicating the scale mark is fixedly connected to the slider.

[0024] By adopting the above technical solution, it is easy to visually see the distance the movable wheel has moved, so that it is convenient to adjust and reset it after use.

[0025] In general, the above technical solutions conceived by this application have the following technical advantages compared with the existing technologies:

[0026] 1. In the present application, both sides of the mounting frame body are provided with threaded mounting parts, which can facilitate the installation of the mounting frame body on the welding equipment. During actual installation, one or two threaded mounting parts can be used to install the mounting frame body as needed, so as to facilitate the straightening of the welding wire used for welding by the welding wire straightening mechanism to improve the welding quality of the welding equipment. At the same time, the welding wire straightening device occupies a small space, and the welding wire straightening structure is located in the groove on the mounting frame body, further reducing the overall volume of the welding wire straightening device, so that when the welding wire straightening device fails, it is convenient to install and replace it.

[0027] 2. In this application, the welding wire passes between the positioning wheel and the movable wheel during the conveying process, which can automatically complete the straightening of the welding wire, and the driving component drives the movable wheel to move to adjust the distance between the positioning wheel and the movable wheel, so that it can be suitable for straightening welding wires of different specifications, thereby improving the applicability of the welding wire straightening device.

[0028] 3. By setting the scale mark, it is easy to intuitively see the distance the movable wheel moves, so as to facilitate adjustment and reset after use. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall structure of the welding wire straightening device provided in an embodiment of the present application;

[0030] Figure 2 This is a schematic diagram of the overall structure of the drive assembly provided in an embodiment of the present application;

[0031] Figure 3 This is a schematic diagram of the overall structure of the mounting bracket body provided in an embodiment of the present application;

[0032] Figure 4 This is a schematic diagram of the overall structure of the positioning wheel provided in an embodiment of the present application.

[0033] Throughout the drawings, the same reference numerals are used to denote the same elements or structures, wherein:

[0034] 1. Mounting frame body; 11. Groove; 12. Through hole; 13. Slide groove; 14. Scale mark; 2. Wire straightening mechanism; 21. Positioning wheel; 211. Annular groove; 22. Movable wheel; 23. Drive assembly; 231. Slider; 232. Screw; 233. Pointer; 3. Threaded mounting piece. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of this application more clear, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0036] Reference Figure 1-4 The present application discloses a welding wire straightening device including a mounting frame body 1, a welding wire straightening mechanism 2 and two threaded mounting parts 3. The mounting frame body 1 is made of stainless steel. The welding wire straightening mechanism 2 is installed on the mounting frame body 1. The two threaded mounting parts 3 are respectively arranged on both sides of the mounting frame body 1 and are detachably connected to the mounting frame body 1. The mounting frame body 1 is installed and removed through the threaded mounting parts 3. The welding wire straightening device adopts a split design. Specifically, the mounting frame body 1 can be installed on the welding equipment through the two threaded mounting parts 3 or any one of the threaded mounting parts 3. The welding wire can be straightened through the welding wire straightening mechanism 2, which makes the welding equipment more accurate during welding, stable and reliable in operation, and can greatly improve the arc tracking accuracy and the reliability of automated welding.

[0037] In this embodiment, the length of the mounting frame body 1 is 50mm-60mm, which is small in size and can save installation controls. It is suitable for wire feeders in narrow spaces. Furthermore, a groove 11 is provided on one side of the mounting frame body 1, and the welding wire straightening mechanism 2 is arranged in the groove 11. Through holes 12 connected to the groove 11 are provided on both sides of the mounting frame body 1. During actual use, the welding wire passes through a through hole 12 during the transportation process and is straightened by the welding wire straightening mechanism 2 and then passes through another through hole 12 to complete the welding wire straightening. The welding wire straightening mechanism 2 is located in the groove 11, and the mounting frame body 1 can play a certain protective role on the welding wire straightening mechanism 2 to avoid damage to the welding wire straightening mechanism 2, and at the same time make the structure of the welding wire straightening device more compact and suitable for narrow spaces.

[0038] Furthermore, the through holes 12 on both sides of the mounting frame body 1 are threaded holes, and the through holes 12 are threadedly connected and adapted to the threaded mounting parts 3. A through hole coaxially arranged with the through hole 12 is provided on the threaded mounting part 3. One end of the threaded mounting part 3 is connected to the through hole 12, and the other end is connected to the welding equipment. The welding wire can pass through the through hole on the threaded mounting part 3 into the groove 11, and then be straightened by the welding wire straightening mechanism 2. In this embodiment, the threaded mounting part 3 adopts the quick-insert threaded joint commonly used in this field, and the connection is simple and convenient.

[0039] In this embodiment, the welding wire straightening mechanism 2 includes two positioning wheels 21 and one movable wheel 22. The two positioning wheels 21 and the movable wheel 22 are arranged in a triangular structure. The positioning wheel 21 is rotatably connected to the mounting frame body 1 through a connecting shaft. The outer peripheral walls of the positioning wheel 21 and the movable wheel 22 are both provided with an annular groove 211. The two positioning wheels 21 and the movable wheel 22 are both arranged in the groove 11 and the rotation axes are parallel to each other. A channel for the welding wire to pass through is left between the positioning wheel 21 and the movable wheel 22. After the welding wire enters the groove 11, it passes through the channel. During the transportation process, the welding wire passes between the positioning wheel 21 and the movable wheel 22, which can automatically complete the straightening of the welding wire, and the welding wire is located in the annular groove 211 on the positioning wheel 21 and the movable wheel 22, thereby improving the transportation stability of the welding wire.

[0040] In order to be suitable for straightening welding wires of different diameters, the welding wire straightening mechanism 2 also includes a driving component 23. The two positioning wheels 21 are arranged along the opening direction of the through hole 12 and are fixed in position. In this embodiment, the two positioning wheels 21 are arranged left and right in the horizontal direction. When the welding wire is transported, it fits into the outer walls of the two positioning wheels 21. The movable wheel 22 is movably arranged in the vertical direction to approach or move away from the two positioning wheels 21. The movable wheel 22 is driven to move by the driving component 23. The driving component 23 drives the movable wheel 22 to move to adjust the distance between the positioning wheel 21 and the movable wheel 22, so that it can be suitable for straightening welding wires of different specifications.

[0041] Specifically, the driving assembly 23 includes a slider 231 and a screw 232. The slider 231 is slidably connected to the mounting frame body 1. The mounting frame body 1 is provided with a slide groove 13 that is slidably adapted to the slider 231, so as to improve the sliding stability of the slider 231. The movable wheel 22 is rotatably connected to the slider 231 through a connecting shaft, and the screw 232 is rotatably connected to the mounting frame body 1. After the screw 232 extends into the slide groove 13, it passes through the slider 231 and is threadedly adapted to the slider 231. Rotating the screw 232 can drive the sliding movement, thereby completing the position adjustment of the movable wheel 22. The adjustment is convenient and fast. A scale mark 14 is provided along the moving direction of the movable wheel 22 on the inner wall of the groove 11. A pointer 233 for indicating the scale mark 14 is fixedly connected to the slider 231, so that the distance moved by the movable wheel 22 can be intuitively seen, so that it can be adjusted and reset after use.

[0042] It should be understood that expressions such as "include" and "may include" used in this application indicate the existence of the disclosed functions, operations, or constituent elements, and do not limit one or more additional functions, operations, and constituent elements. In this application, terms such as "include" and / or "have" may be interpreted as indicating a specific characteristic, number, operation, constituent element, component, or combination thereof, but may not be interpreted as excluding the existence or possibility of adding one or more other characteristics, numbers, operations, constituent elements, components, or combinations thereof.

[0043] It should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0044] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0045] In this application, unless otherwise specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0046] It is easy for those skilled in the art to understand that the above is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A welding wire straightening device, characterized in that: The invention comprises a mounting frame body (1), a welding wire straightening mechanism (2) and two threaded mounting members (3), wherein the welding wire straightening mechanism (2) is arranged on the mounting frame body (1), the two threaded mounting members (3) are respectively arranged on both sides of the mounting frame body (1) and are detachably connected to the mounting frame body (1), and the mounting frame body (1) is installed and removed via the threaded mounting members (3); A groove (11) is provided on the mounting frame body (1), the welding wire straightening mechanism (2) is arranged in the groove (11), and through holes (12) communicating with the groove (11) are provided on both sides of the mounting frame body (1). The welding wire passes through one through hole (12), is straightened by the welding wire straightening mechanism (2), and then passes out from the other through hole (12).

2. A welding wire straightening device according to claim 1, characterized in that: The through hole (12) is a threaded hole and is threadedly connected and adapted to the threaded mounting member (3); the threaded mounting member (3) is provided with a through hole coaxially arranged with the through hole (12).

3. A welding wire straightening device according to any one of claims 1 or 2, characterized in that: The threaded mounting part (3) is a quick-insert threaded joint.

4. A welding wire straightening device according to claim 2, characterized in that: The welding wire straightening mechanism (2) comprises two positioning wheels (21) and a movable wheel (22). The two positioning wheels (21) and the movable wheel (22) are both arranged in the groove (11) and their rotation axes are parallel to each other. A channel for the welding wire to pass through is left between the positioning wheels (21) and the movable wheel (22).

5. A welding wire straightening device according to claim 4, characterized in that: The two positioning wheels (21) are arranged along the opening direction of the through hole (12), the movable wheel (22) is movably arranged to approach or move away from the two positioning wheels (21), and the welding wire straightening mechanism (2) further includes a driving component (23) for driving the movable wheel (22) to move.

6. A welding wire straightening device according to claim 5, characterized in that: The driving assembly (23) includes a slider (231) and a screw (232), wherein the slider (231) is slidably connected to the mounting frame body (1), the movable wheel (22) is arranged on the slider (231), the screw (232) is rotatably connected to the mounting frame body (1), and the screw (232) passes through the slider (231) and is threadedly connected to the slider (231).

7. A welding wire straightening device according to claim 6, characterized in that: The mounting frame body (1) is provided with a sliding groove (13) that is slidably adapted to the sliding block (231).

8. A welding wire straightening device according to any one of claims 5 to 7, characterized in that: The outer peripheral walls of the positioning wheel (21) and the movable wheel (22) are both provided with an annular groove (211).

9. A welding wire straightening device according to claim 6, characterized in that: A scale mark (14) is also provided on the inner wall of the groove (11) and is arranged along the moving direction of the movable wheel (22). A pointer (233) for indicating the scale mark (14) is fixedly connected to the slider (231).

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