Intelligent washboard feeding machine
By introducing rubbing loading components and pressure sensors into the washboard loading machine, the problem that the washboard loading machine cannot monitor the material residual amount in time is solved, and the intelligent control of the equipment and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202422330077.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing washboard loading machines cannot monitor the material margin in time, resulting in the long-term operation of the equipment and increase production costs.
An intelligent washboard loading machine is designed, using a rubbing loading assembly and pressure sensor to determine whether the material has been loaded by monitoring the pressure changes of the material, and timely feedback is provided.
Real-time monitoring of the materials inside the washboard loader is realized, avoiding the equipment from idle for a long time, improving production efficiency and reducing costs.
Smart Images

Figure CN223234995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washboard feeding machines, in particular to an intelligent washboard feeding machine. Background Art
[0002] The washboard loading machine is mainly used for automatic loading of forging heating furnaces, especially for automatic loading of heated blanks such as round steel, bars, steel bars, aluminum bars, copper bars, and stainless steel bars.
[0003] In the prior art, when using a washboard loading machine, there is no function of material monitoring. When the material inside the washboard loading machine is loaded, no timely feedback can be given. If the technicians cannot discover it in time, the washboard loading machine will continue to operate, increasing the loss of production costs and making it inconvenient to replenish materials in time.
[0004] To this end, we propose an intelligent washboard loading machine. Utility Model Content
[0005] (1) Technical problems solved
[0006] In response to the shortcomings of the existing technology, the utility model provides an intelligent rubbing board loading machine, which is convenient for monitoring whether there is any residual material inside the rubbing board loading machine, facilitating timely feedback, and avoiding the equipment being in operation for a long time, etc., which can effectively solve the problems in the background technology.
[0007] (2) Technical solution
[0008] The cam is secured to the rear of the base with a first L-shaped support plate and a second L-shaped support plate attached to the rear of the base, the second L-shaped support plate being secured to the rear of the base with a second L-shaped support plate attached to the rear of the base.
[0009] Preferably, the first L-shaped push plate is slidably connected between the front end outer surface of the second L-shaped fixing plate and the rear end outer surface of the first L-shaped fixing plate, the second L-shaped push plate is slidably connected between the rear end outer surface of the second L-shaped fixing plate and the front end outer surface of the third L-shaped fixing plate, and the third L-shaped push plate is slidably connected between the rear end outer surface of the third L-shaped fixing plate and the front end outer surface of the fourth L-shaped fixing plate.
[0010] Preferably, the upper end outer surfaces of the first L-shaped fixing plate, the second L-shaped fixing plate, the third L-shaped fixing plate, the fourth L-shaped fixing plate, the first L-shaped pushing plate, the second L-shaped pushing plate and the third L-shaped pushing plate are all provided with an inclined surface inclined downward toward the rear end plate.
[0011] Preferably, the hydraulic rod is fixedly installed in the middle of the upper outer surface of the base plate, the pressure sensor is fixedly installed between the upper outer surface of the hydraulic rod and the middle of the lower outer surface of the first connecting plate, and the pressure sensor and the hydraulic rod are both externally connected to a controller.
[0012] Preferably, the cantilever rods, sliding sleeves and guide rods are each in two groups, the two groups of cantilever rods are fixedly installed between the lower part of the outer surface of the front end of the first L-shaped pusher plate and the lower part of the outer surface of the rear end of the vertical plate, the two groups of guide rods are fixedly installed on the left and right sides of the outer surface of the upper end of the base plate, the sliding sleeve is fixedly installed on the outer surface of one end of the cantilever rod, and the guide rod passes through the sliding sleeve, and the sliding sleeve and the outer wall of the guide rod are slidably connected.
[0013] Preferably, the first connecting plate is fixedly installed between the lower part of the outer surface of the rear end of the first L-shaped push plate and the lower part of the outer surface of the front end of the vertical plate, the second connecting plate is fixedly installed between the lower part of the outer surface of the rear end of the second L-shaped push plate and the middle part of the outer surface of the front end of the vertical plate, and the connecting block is fixedly installed between the upper part of the outer surface of the front end of the vertical plate and the lower part of the outer surface of the rear end of the third L-shaped push plate.
[0014] (3) Beneficial effects
[0015] Compared with the existing technology, the present invention provides an intelligent washboard loading machine with the following beneficial effects:
[0016] 1. This intelligent rubbing board loading machine can monitor whether there is any residual material inside the rubbing board loading machine through the rubbing loading component, and can provide timely feedback.
[0017] 2. This intelligent washboard loading machine improves the loading stability by setting the sliding sleeve and guide rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of an intelligent washboard loading machine of the present utility model.
[0019] Figure 2 This is a partial side sectional view of an intelligent washboard loading machine of the utility model.
[0020] Figure 3 This is a side sectional view of a rubbing feeding component in an intelligent rubbing board feeding machine of the utility model.
[0021] Figure 4 This is a structural schematic diagram of an extended guard plate and a guide plate in an intelligent washboard loading machine of the utility model.
[0022] In the figure: 1. Base plate; 2. Side plate; 3. First L-shaped fixing plate; 4. Second L-shaped fixing plate; 5. Third L-shaped fixing plate; 6. Fourth L-shaped fixing plate; 7. Rubbing loading assembly; 8. Extension guard plate; 9. Guide plate; 10. Rear end plate; 11. First L-shaped push plate; 12. Second L-shaped push plate; 13. Third L-shaped push plate; 14. Hydraulic rod; 15. Pressure sensor; 16. First connecting plate; 17. Second connecting plate; 18. Vertical plate; 19. Connecting block; 20. Cantilever rod; 21. Sleeve; 22. Guide rod. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] This embodiment is an intelligent washboard loading machine.
[0025] like Figure 1-4 As shown, it includes a base plate 1, side plates 2 are fixedly installed on the left and right sides of the upper outer surface of the base plate 1, a rear end plate 10 is fixedly installed on the rear end of the upper outer surface of the base plate 1, a first L-shaped fixing plate 3 is fixedly installed on the front end of the upper outer surface of the base plate 1, the number of side plates 2 is two groups, a second L-shaped fixing plate 4, a third L-shaped fixing plate 5 and a fourth L-shaped fixing plate 6 are fixedly installed between the two groups of side plates 2, a rubbing feeding assembly 7 is installed on the upper outer surface of the base plate 1, and the outer surface of the front end of the first L-shaped fixing plate 3 is fixedly installed. An extension guard plate 8 is fixedly installed on the upper part, and a guide plate 9 is fixedly installed inside the extension guard plate 8. The rubbing loading assembly 7 includes a first L-shaped push plate 11, a second L-shaped push plate 12, a third L-shaped push plate 13, a hydraulic rod 14, a pressure sensor 15, a first connecting plate 16, a second connecting plate 17, a vertical plate 18, a connecting block 19, a cantilever rod 20, a sliding sleeve 21 and a guide rod 22, and the second L-shaped push plate 12 is located between the first L-shaped push plate 11 and the third L-shaped push plate 13.
[0026] The first L-shaped pushing plate 11 is slidably connected between the front end outer surface of the second L-shaped fixing plate 4 and the rear end outer surface of the first L-shaped fixing plate 3, the second L-shaped pushing plate 12 is slidably connected between the rear end outer surface of the second L-shaped fixing plate 4 and the front end outer surface of the third L-shaped fixing plate 5, and the third L-shaped pushing plate 13 is slidably connected between the rear end outer surface of the third L-shaped fixing plate 5 and the front end outer surface of the fourth L-shaped fixing plate 6; the upper end outer surfaces of the first L-shaped fixing plate 3, the second L-shaped fixing plate 4, the third L-shaped fixing plate 5, the fourth L-shaped fixing plate 6, the first L-shaped pushing plate 11, the second L-shaped pushing plate 12 and the third L-shaped pushing plate 13 are all provided with an inclined surface inclined downward toward the side of the rear end plate 10; the hydraulic rod 14 is fixedly mounted on the middle part of the upper end outer surface of the base plate 1, and the pressure sensor 15 is fixedly mounted between the upper end outer surface of the hydraulic rod 14 and the middle part of the lower end outer surface of the first connecting plate 16, and the pressure The sensor 15 and the hydraulic rod 14 are both connected to an external controller; the number of cantilever rods 20, sleeves 21 and guide rods 22 are all two groups, and the two groups of cantilever rods 20 are fixedly installed between the lower part of the front end outer surface of the first L-shaped push plate 11 and the lower part of the rear end outer surface of the vertical plate 18, and the two groups of guide rods 22 are fixedly installed on the left and right sides of the upper end outer surface of the base plate 1, the sleeve 21 is fixedly installed on the outer surface of one end of the cantilever rod 20, and the guide rod 22 passes through the sleeve 21, and the outer wall of the sleeve 21 and the guide rod 22 is slidingly connected; the first connecting plate 16 is fixedly installed between the lower part of the rear end outer surface of the first L-shaped push plate 11 and the lower part of the front end outer surface of the vertical plate 18, the second connecting plate 17 is fixedly installed between the lower part of the rear end outer surface of the second L-shaped push plate 12 and the middle part of the front end outer surface of the vertical plate 18, and the connecting block 19 is fixedly installed between the upper part of the front end outer surface of the vertical plate 18 and the lower part of the rear end outer surface of the third L-shaped push plate 13.
[0027] It should be noted that this utility model is an intelligent washboard loading machine, as shown in the attached manual. Figure 1As shown, the workpiece to be loaded is poured into the upper outer surface of the first L-shaped fixing plate 3, and the loading is facilitated by the provided extension guard plate 8, and the material is guided by the guide plate 9. After the material is placed on the upper outer surface of the first L-shaped fixing plate 3, since the upper outer surfaces of the first L-shaped fixing plate 3, the second L-shaped fixing plate 4, the third L-shaped fixing plate 5, the fourth L-shaped fixing plate 6, the first L-shaped pushing plate 11, the second L-shaped pushing plate 12 and the third L-shaped pushing plate 13 are inclined surfaces, the material enters the upper outer surface of the first L-shaped fixing plate 3 through the guidance of the upper outer surface of the first L-shaped fixing plate 3, and the operation of the pressure sensor 15 drives the first L-shaped pushing plate 11, the second L-shaped pushing plate 12 and the third L-shaped pushing plate 13 to move upward. The L-shaped push plate 12 and the third L-shaped push plate 13 are lifted and lowered synchronously to realize rubbing loading. The cantilever rod 20 drives the sliding sleeve 21 to slide along the guide rod 22, which can improve the lifting and lowering stability of the first L-shaped push plate 11, the second L-shaped push plate 12 and the third L-shaped push plate 13. Through the set pressure sensor 15, the pressure sensor 15 is connected to the external controller. When there is material on the upper part of the first L-shaped push plate 11, the second L-shaped push plate 12 and the third L-shaped push plate 13, the value monitored by the pressure sensor 15 increases. When the material inside the rubbing plate loading machine is loaded, the value monitored by the pressure sensor 15 returns to the original value, and timely feedback can be made.
[0028] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used solely to distinguish one entity or operation from another, and do not necessarily require or imply any actual relationship or order between these entities or operations. Furthermore, the terms "include," "comprise," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "includes a..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
[0029] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.
Claims
1. An intelligent washboard feeding machine, comprising a base plate (1), characterized in that: Side panels (2) are fixedly mounted on the left and right sides of the upper outer surface of the substrate (1), a rear end panel (10) is fixedly mounted on the rear end of the upper outer surface of the substrate (1), a first L-shaped fixed panel (3) is fixedly mounted on the front end of the upper outer surface of the substrate (1), the number of the side panels (2) is two groups, a second L-shaped fixed panel (4), a third L-shaped fixed panel (5) and a fourth L-shaped fixed panel (6) are fixedly mounted between the two groups of side panels (2), a rubbing feeding assembly (7) is mounted on the upper outer surface of the substrate (1), and the upper portion of the front end outer surface of the first L-shaped fixed panel (3) is fixedly mounted. There is an extension guard plate (8), a guide plate (9) is fixedly installed inside the extension guard plate (8), and the rubbing feeding assembly (7) includes a first L-shaped push plate (11), a second L-shaped push plate (12), a third L-shaped push plate (13), a hydraulic rod (14), a pressure sensor (15), a first connecting plate (16), a second connecting plate (17), a vertical plate (18), a connecting block (19), a cantilever rod (20), a sliding sleeve (21) and a guide rod (22), and the second L-shaped push plate (12) is located between the first L-shaped push plate (11) and the third L-shaped push plate (13).
2. The intelligent washboard loading machine according to claim 1, characterized in that: The first L-shaped push plate (11) is slidably connected between the front end outer surface of the second L-shaped fixing plate (4) and the rear end outer surface of the first L-shaped fixing plate (3), the second L-shaped push plate (12) is slidably connected between the rear end outer surface of the second L-shaped fixing plate (4) and the front end outer surface of the third L-shaped fixing plate (5), and the third L-shaped push plate (13) is slidably connected between the rear end outer surface of the third L-shaped fixing plate (5) and the front end outer surface of the fourth L-shaped fixing plate (6).
3. The intelligent washboard loading machine according to claim 2, characterized in that: The outer surfaces of the upper ends of the first L-shaped fixing plate (3), the second L-shaped fixing plate (4), the third L-shaped fixing plate (5), the fourth L-shaped fixing plate (6), the first L-shaped pushing plate (11), the second L-shaped pushing plate (12) and the third L-shaped pushing plate (13) are all provided with an inclined surface inclined downward toward the side of the rear end plate (10).
4. The intelligent washboard loading machine according to claim 3, characterized in that: The hydraulic rod (14) is fixedly mounted on the middle portion of the upper outer surface of the base plate (1), the pressure sensor (15) is fixedly mounted between the upper outer surface of the hydraulic rod (14) and the middle portion of the lower outer surface of the first connecting plate (16), and both the pressure sensor (15) and the hydraulic rod (14) are externally connected to a controller.
5. The intelligent washboard loading machine according to claim 4, characterized in that: The cantilever rod (20), the sliding sleeve (21) and the guide rod (22) are each provided in two groups. The two groups of the cantilever rod (20) are fixedly mounted between the lower portion of the front end outer surface of the first L-shaped push plate (11) and the lower portion of the rear end outer surface of the vertical plate (18). The two groups of the guide rod (22) are fixedly mounted on the left and right sides of the upper end outer surface of the base plate (1). The sliding sleeve (21) is fixedly mounted on the outer surface of one end of the cantilever rod (20), and the guide rod (22) passes through the sliding sleeve (21). The sliding sleeve (21) and the outer wall of the guide rod (22) are in sliding connection.
6. The intelligent washboard loading machine according to claim 5, characterized in that: The first connecting plate (16) is fixedly installed between the lower portion of the outer surface of the rear end of the first L-shaped push plate (11) and the lower portion of the outer surface of the front end of the vertical plate (18), the second connecting plate (17) is fixedly installed between the lower portion of the outer surface of the rear end of the second L-shaped push plate (12) and the middle portion of the outer surface of the front end of the vertical plate (18), and the connecting block (19) is fixedly installed between the upper portion of the outer surface of the front end of the vertical plate (18) and the lower portion of the outer surface of the rear end of the third L-shaped push plate (13).