Anode copper casting device

By designing a hydraulically driven telescopic structure and an inverted funnel-shaped casting nozzle, quantitative control of the anode copper casting liquid is achieved, the problem of uneven casting volume is solved, and the production quality is improved.

CN223235057UActive Publication Date: 2025-08-19JIANGXI JINYE JUXING NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422333752.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-19
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

During the existing anode copper casting process, the amount of casting liquid cannot be quantitatively controlled, which affects the production quality.

Method used

An anode copper casting device including a casting structure, a telescopic structure and a supporting structure is designed, and a hydraulic cylinder drives the telescopic rod to drive the melt box to lift and lower, and quantitative control of the casting liquid is achieved through an inverted funnel-shaped casting nozzle and a telescopic tube.

Benefits of technology

Ensure the consistency of the amount of liquid per casting, and improve the product quality and concentration of casting of anode copper production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of anode copper casting, and discloses an anode copper casting device which comprises a casting structure, a telescopic structure and a supporting structure, the telescopic structure is located at the top of the casting structure, and the supporting structure is located at the bottom of the casting structure; the casting structure comprises a pressing rod, a fixing plate is fixedly connected to the bottom of the pressing rod, a liquid passing opening is formed in the surface of the fixing plate, a plugging plate is arranged at the bottom of the liquid passing opening, a casting nozzle is fixedly connected to the bottom of the plugging plate, and a disc casting base is arranged at the bottom away from the casting nozzle. A casting mold is arranged on the surface of the disc casting base, and the top of the casting mold is fixedly connected with a spray cooling area. The hydraulic cylinder is arranged to drive the telescopic rod to stretch out and draw back up and down so as to drive the melt box to ascend and descend, casting liquid quantitatively enters the casting nozzle, and therefore it is guaranteed that the casting liquid cast by the casting nozzle every time is consistent.
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Description

Technical Field

[0001] The utility model relates to the technical field of anode copper casting, in particular to an anode copper casting device. Background Art

[0002] Anode copper is an important metal material widely used in the electrolytic, electronics, and chemical industries. Its excellent electrical conductivity, corrosion resistance, and plasticity make it crucial for a wide range of applications. In the electrolytic industry, anode copper is a crucial electrode material. It is commonly used in the copper electrolytic refining process, where an electric current reduces copper ions to pure copper. The purity and quality of anode copper are crucial to the success of electrolytic refining. Anode copper can also be used to produce other metals, such as zinc, nickel, and aluminum. Therefore, anode copper is an indispensable material in the electrolytic industry. Anode copper also has extensive applications in the electronics industry. Due to its excellent electrical conductivity and plasticity, anode copper is often used as the conductive layer and connector components in circuit boards. Furthermore, anode copper is used in the production of electronic and electromagnetic components, such as capacitors, inductors, and transformers. These components play a vital role in electronic equipment, and therefore anode copper plays a significant role in the development of the electronics industry. Anode copper also has extensive applications in the chemical industry. Due to its excellent corrosion resistance and resistance to corrosion and oxidation during chemical reactions, anode copper is widely used in the manufacture of chemical reactors, storage tanks, pipelines, and other equipment. Furthermore, anode copper can be used in the production of chemical raw materials and products, such as electrolytic cells for chlor-alkali production and nitric acid production. The application of anode copper provides important support for the development of the chemical industry. Furthermore, anode copper is widely used in various fields, including construction, aerospace, and metallurgy.

[0003] The existing anode cylinder production process has some common defects: the casting liquid is often determined by the workers' work experience during the casting process, and the casting amount cannot be quantitatively determined each time, thus affecting the production quality of the anode cylinder. To solve this problem, we provide an anode copper casting device. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an anode copper casting device.

[0005] The utility model is implemented by the following technical solutions: an anode copper casting device, comprising a casting structure, a telescopic structure and a supporting structure, wherein the telescopic structure is located at the top of the casting structure, and the supporting structure is located at the bottom of the casting structure;

[0006] The casting structure includes a pressure rod, the bottom of the pressure rod is fixedly connected to a fixed plate, the surface of the fixed plate is provided with a liquid outlet, the bottom of the liquid outlet is provided with a sealing plate, the bottom of the sealing plate is fixedly connected to a casting nozzle, the bottom away from the casting nozzle is provided with a disc casting base, the surface of the disc casting base is provided with a casting mold, and the top of the casting mold is fixedly connected to a spray cooling area.

[0007] As a further improvement of the above solution, there are three casting nozzles, and the casting nozzles are all arranged in an inverted funnel shape with a large opening at the upper end and a small opening at the lower end.

[0008] Through the above technical solution, the casting nozzle is set into an inverted funnel shape, ensuring that the casting points are concentrated each time, thereby improving the production quality of anode copper.

[0009] As a further improvement of the above scheme, the telescopic structure includes a melting box, the bottom of which is fixedly connected to a telescopic tube, the outer wall of which is fixedly connected to a fixed block, the interior of which is plugged with a telescopic rod, and the top of which is fixedly connected to a hydraulic cylinder.

[0010] Through the above technical solution, the hydraulic cylinder can drive the telescopic rod to extend and retract up and down, thereby driving the melt box to rise and fall. The pressure rod will automatically press down the sealing plate each time the melt box descends. Each time the liquid outlet is opened, the casting liquid enters the casting nozzle in a quantitative manner, thereby ensuring that the casting liquid cast by the casting nozzle is consistent each time.

[0011] As a further improvement of the above solution, there are three telescopic tubes, the telescopic tubes are connected to the melt box, and the hydraulic cylinder is electrically connected to an external controller.

[0012] Through the above technical solution, the fixed block connected to the telescopic rod drives the melt box to rise and fall in the process of cooperating with the telescopic rod, and the casting nozzle can cast the casting liquid in a quantitative manner, thereby ensuring the product quality of the anode plate production.

[0013] As a further improvement of the above solution, the support structure includes support legs, the tops of the support legs are fixedly connected to support plates, and the surface of the support plates is provided with flow holes.

[0014] As a further improvement of the above solution, the telescopic tube is connected to the casting nozzle through a flow hole.

[0015] Through the above technical solution, the casting liquid in the melt box flows into the casting nozzle through the telescopic tube.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model is capable of driving the telescopic rod to extend and retract up and down by arranging a hydraulic cylinder, thereby driving the melt box to rise and fall. The pressure rod will automatically press down the blocking plate each time the melt box descends. Each time the liquid outlet is opened, the casting liquid enters the casting nozzle in a quantitative manner, thereby ensuring that the casting liquid cast by the casting nozzle is consistent each time.

[0018] The utility model provides a fixed block connected to the telescopic rod, which drives the melting box to rise and fall in cooperation with the telescopic rod, and can quantitatively cast the casting liquid together with the casting nozzle, thereby ensuring the product quality of the anode plate production. The casting nozzle is set to an inverted funnel shape, which ensures that the casting points are concentrated in the casting mold each time, thereby improving the production quality of the anode copper. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the casting structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the casting structure of the utility model.

[0023] Description of main symbols:

[0024] 1. Casting structure; 101. Pressure rod; 102. Fixed plate; 103. Liquid outlet; 104. Sealing plate; 105. Casting nozzle; 106. Casting base; 107. Casting mold; 108. Spray cooling zone; 2. Telescopic structure; 201. Melt box; 202. Telescopic tube; 203. Fixed block; 204. Telescopic rod; 205. Hydraulic cylinder; 3. Support structure; 301. Support leg; 302. Support plate; 303. Flow hole. DETAILED DESCRIPTION

[0025] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0026] Example:

[0027] Please combine Figure 1-4 , an anode copper casting device of this embodiment includes a casting structure 1, a telescopic structure 2 and a support structure 3, the telescopic structure 2 is located at the top of the casting structure 1, and the support structure 3 is located at the bottom of the casting structure 1;

[0028] The casting structure 1 includes a pressure rod 101, the bottom of the pressure rod 101 is fixedly connected to a fixed plate 102, a liquid outlet 103 is provided on the surface of the fixed plate 102, a sealing plate 104 is provided at the bottom of the liquid outlet 103, a casting nozzle 105 is fixedly connected to the bottom of the sealing plate 104, a disc casting base 106 is provided at the bottom away from the casting nozzle 105, a casting mold 107 is provided on the surface of the disc casting base 106, and a spray cooling area 108 is fixedly connected to the top of the casting mold 107.

[0029] There are three casting nozzles 105 and each of the casting nozzles 105 is configured in an inverted funnel shape with a large upper opening and a small lower opening. The casting nozzles 105 are configured in an inverted funnel shape to ensure that the casting points are concentrated each time, thereby improving the production quality of the anode copper.

[0030] The telescopic structure 2 comprises a melt tank 201, with a telescopic tube 202 fixedly connected to the bottom of the melt tank 201. A fixed block 203 is fixedly connected to the outer wall of the melt tank 201. A telescopic rod 204 is inserted into the interior of the fixed block 203, and a hydraulic cylinder 205 is fixedly connected to the top of the telescopic rod 204. The hydraulic cylinder 205 can drive the telescopic rod 204 to extend and retract, thereby driving the melt tank 201 up and down. The pressure rod 101 automatically presses down the sealing plate 104 each time the melt tank 201 descends. Each time the liquid outlet 103 opens, a fixed amount of casting liquid enters the casting nozzle 105, ensuring that the casting liquid cast by the casting nozzle 105 is consistent each time.

[0031] Three telescopic tubes 202 are provided, connecting to the melt tank 201. A hydraulic cylinder 205 is electrically connected to an external controller. A fixed block 203, connected to a telescopic rod 204, works in conjunction with the rod 204 to raise and lower the melt tank 201. The pouring nozzle 105 can pour a fixed amount of casting liquid, ensuring the quality of the anode plate production.

[0032] The support structure 3 includes a support leg 301 , a support plate 302 is fixedly connected to the top of the support leg 301 , and a flow hole 303 is opened on the surface of the support plate 302 .

[0033] The telescopic tube 202 is connected to the casting nozzle 105 through the flow hole 303 , and the casting liquid in the melt box 101 flows into the casting nozzle 105 through the telescopic tube 202 .

[0034] The implementation principle of an anode copper casting device in the embodiment of the present application is as follows: when in use, the hydraulic cylinder 205 drives the melt box 201 and the telescopic tube 202 to move up and down through the fixed block 203 connected by the telescopic rod 204. During each descent of the melt box 201, the pressure rod 101 will squeeze the sealing plate 104 downward, the sealing plate 104 will separate from the fixed plate 102, the liquid outlet 103 will open, and the casting liquid will flow into the casting mold 107 through the liquid outlet 103 and the casting nozzle 105, thereby realizing quantitative casting.

[0035] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. An anode copper casting device, characterized in that, It comprises a casting structure (1), a telescopic structure (2) and a support structure (3), wherein the telescopic structure (2) is located at the top of the casting structure (1), and the support structure (3) is located at the bottom of the casting structure (1); The casting structure (1) comprises a pressure rod (101), the bottom of the pressure rod (101) is fixedly connected to a fixed plate (102), the surface of the fixed plate (102) is provided with a liquid outlet (103), the bottom of the liquid outlet (103) is provided with a blocking plate (104), the bottom of the blocking plate (104) is fixedly connected to a casting nozzle (105), a disc casting base (106) is provided away from the bottom of the casting nozzle (105), a casting mold (107) is provided on the surface of the disc casting base (106), and the top of the casting mold (107) is fixedly connected to a spray cooling area (108).

2. The anode copper casting device according to claim 1, characterized in that: There are three casting nozzles (105) and each of the casting nozzles (105) is configured in an inverted funnel shape with a large opening at the upper end and a small opening at the lower end.

3. The anode copper casting device according to claim 1, characterized in that: The telescopic structure (2) comprises a melting box (201), the bottom of the melting box (201) is fixedly connected to a telescopic tube (202), the outer wall of the melting box (201) is fixedly connected to a fixed block (203), the interior of the fixed block (203) is plugged with a telescopic rod (204), and the top of the telescopic rod (204) is fixedly connected to a hydraulic cylinder (205).

4. The anode copper casting device according to claim 3, characterized in that: The telescopic tubes (202) are provided in three numbers, the telescopic tubes (202) are connected to the melt box (201), and the hydraulic cylinder (205) is electrically connected to an external controller.

5. The anode copper casting device according to claim 4, characterized in that: The support structure (3) comprises a support leg (301), the top of the support leg (301) is fixedly connected to a support plate (302), and a flow hole (303) is provided on the surface of the support plate (302).

6. The anode copper casting device according to claim 5, characterized in that: The telescopic tube (202) is connected to the casting nozzle (105) through the circulation hole (303).