Centering inner supporting tool for shaft part machining

By designing the combination of support and internal support components, using bolt fixation and copper sleeve expansion and tightening, the problem of inaccurate positioning of the inner holes of shaft parts is solved, an efficient and stable processing process is achieved, and product quality and production efficiency are improved.

CN223235095UActive Publication Date: 2025-08-19SHANGHAI ZHENHUA HEAVY IND GRP NANTONG TRANSMISSION MACHINERY
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Patent Information

Application Number
CN202422714297.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-08-19
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

In the prior art, the inner hole positioning operation of shaft parts is complex, inaccurate and poor stability, resulting in large processing errors, affecting product quality and increasing costs, making it difficult to adapt to diversified and small and medium-sized mass production needs.

Method used

A centering inner support tool including support and inner support components is designed. Using the combination of cover plate, base, inner support column and copper sleeve, the fast, accurate positioning and stable support of shaft parts can be achieved through bolt fixation and copper sleeve expansion and tightening, and avoiding the increase in the number of clamping times.

Benefits of technology

It realizes precision positioning and stable support of shaft parts, improves machining accuracy and efficiency, reduces costs, is suitable for mass production, and meets the processing needs of inner hole shaft parts of different sizes and shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a centering inner supporting tool for machining shaft parts. Comprising a support and an inner supporting assembly. The support comprises a cover plate and a base; the utility model relates to the field of machining, in particular to a tool for precisely positioning and internally supporting a shaft part with a machined inner hole, the inner hole is positioned, a copper sleeve and an inner supporting column are expanded by screwing a bolt, the inner hole is quickly and accurately positioned, meanwhile, stable supporting and accurate positioning are provided, and the working efficiency is improved. The fixing and positioning problems in the machining process of shaft parts with machined inner holes are solved, the machining precision and stability are ensured, the machining efficiency and the product quality are improved, the cost effectiveness is high, and the requirement for large-batch production is met.
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Description

Technical Field

[0001] The utility model relates to the field of mechanical processing, in particular to a centering inner support tool for processing shaft parts. Background Art

[0002] Machining precision is a core requirement of the manufacturing industry, especially in the precision machining of shaft parts, where accurate positioning and stable support of the inner hole are crucial. Existing traditional positioning methods rely on complex fixture systems. These methods suffer from complex operation, inaccurate positioning, and poor stability. These methods can easily lead to machining errors, impacting product quality, increasing production costs and time, and making it difficult to adapt to diverse part processing needs. Their limitations are particularly evident in small and medium-volume production. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a centering inner support tool for machining shaft parts.

[0004] In order to solve the above technical problems, the technical solution of the utility model is: a centering inner support tool for machining shaft parts, the innovation of which is that it includes a support and an inner support assembly;

[0005] The support includes a cover plate and a base;

[0006] The cover plate is arranged horizontally, and has a center hole at its center, which is used to ensure the accurate positioning of the shaft part with an inner hole to be processed and the structure, and at the same time enables the shaft part with an inner hole to be processed to be perpendicular to the structure;

[0007] The base is horizontally arranged below the cover plate, and the base and the cover plate are coaxial;

[0008] The inner support assembly includes an inner support column and a copper sleeve;

[0009] The inner support column is fixed to the center of the top of the base and forms an L-shaped structure with the base. The inner support column is vertically arranged, and the outer diameter of the inner support column increases from top to bottom;

[0010] The copper sleeve is installed on the base and is located on the circumferential side of the inner support column. It includes an annular sleeve body. The inner wall thickness of the annular sleeve decreases from top to bottom, matching the inner support column. It is used to position and process other surfaces to be processed based on the processed inner hole of the shaft part, thereby achieving more stable fixation and positioning for the shaft parts.

[0011] Furthermore, the cover plate is connected to the base via connecting bolts, and the base and the cover plate are fixed by bolts, and are tightly connected together to achieve positioning using the inner hole that has been processed on the shaft part.

[0012] Furthermore, the annular sleeve is provided with a plurality of first and second vertical slots, the first and second vertical slots being arranged in an alternating pattern, with the first slots extending upward from the bottom end of the annular sleeve and the second slots extending downward from the top end. Assuming the lengths of the first and second vertical slots are the same, a, and the height of the annular sleeve is b, then a = (5 / 6-9 / 10)b. This creates an expansion sleeve structure for the copper sleeve, improving machining efficiency, eliminating pre-machining adjustments, and reducing clamping times. Furthermore, the copper sleeve expands the inner bore of the shaft component, preventing some shaft components from being pressed against their end faces.

[0013] Furthermore, the cover plate and the base are respectively provided with a first screw hole and a second screw hole.

[0014] Furthermore, the extending sides of the first vertical groove and the second vertical groove are both circular.

[0015] The advantages of the present invention are:

[0016] 1. The utility model is a tool used in the field of mechanical processing, especially for precise positioning and internal support of shaft parts with machined inner holes. By tightening the bolts to locate the inner hole and expand the copper sleeve and the inner support column, the inner hole can be quickly and accurately positioned. At the same time, stable support and accurate positioning are provided, solving the problems of fixation and positioning in the processing of shaft parts with machined inner holes, ensuring processing accuracy and stability, improving processing efficiency and product quality, and being cost-effective, suitable for mass production needs.

[0017] 2. The utility model has a simple structure and uses bolts to fix the base and the cover plate, connecting them tightly together to achieve positioning based on the inner hole processed by the shaft parts. It is convenient, fast, easy to operate and maintain.

[0018] 3. The inner support assembly can be tightened manually, which is flexible and can adapt to inner hole shaft parts of different sizes and shapes, reducing processing errors and improving product quality.

[0019] 4. The annular sleeve body is provided with a plurality of first vertical grooves and second vertical grooves, so that the copper sleeve forms an expansion sleeve structure, which can improve processing efficiency, avoid the need for correction of each piece before processing, reduce the number of clamping times, and expand the inner hole of the shaft parts through the copper sleeve to avoid some shaft parts not being allowed to press the end face. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a partial structural section of the utility model Figure 1 .

[0021] Figure 2 This is a partial structural section of the utility model Figure 2 .

[0022] Figure 3 This is a partial structural section of the utility model Figure 3 .

[0023] Figure 4 For the utility model Figure 3 main view. DETAILED DESCRIPTION

[0024] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.

[0025] like Figure 1-4 The illustrated embodiment is a centering inner support tool for machining shaft parts, comprising a support and an inner support assembly.

[0026] The support comprises a cover plate 1 and a base 2.

[0027] The cover plate 1 is arranged horizontally and has a center hole 7 at its center position, which is used to ensure the accurate positioning of the shaft parts with inner holes to be processed and the present structure, while making the shaft parts with inner holes to be processed perpendicular to the present structure.

[0028] The base 2 is horizontally arranged below the cover plate 1 , and the base 2 and the cover plate 1 are coaxial.

[0029] The cover plate 1 and the base 2 are respectively provided with three first screw holes and three second screw holes. The cover plate 1 and the base 2 are connected by three connecting bolts. The base 2 and the cover plate 1 are fixed with bolts and tightly connected together to achieve positioning based on the inner hole processed by the shaft parts.

[0030] The inner support assembly includes an inner support column 3 and a copper sleeve 4.

[0031] The inner support column 3 is fixed at the center of the top of the base 2 and forms an L-shaped structure with the base 2. The inner support column 3 is vertically arranged, and the outer diameter of the inner support column 3 increases from top to bottom.

[0032] The copper sleeve 4 is installed on the base 2 and is located on the circumferential side of the inner support column 3. It includes an annular sleeve body 8. The inner wall thickness of the annular sleeve body 8 decreases from top to bottom, matching the inner support column 3. It is used to position and process other surfaces to be processed based on the processed inner hole of the shaft parts, thereby achieving more stable fixation and positioning for the shaft parts.

[0033] A plurality of first vertical grooves 5 and second vertical grooves 6 are provided on the annular sleeve 8. The first vertical grooves 5 and the second vertical grooves 6 are arranged alternately, and the first vertical grooves 5 are formed from the bottom end of the annular sleeve 8 upward, and the second vertical grooves 6 are formed from the top end of the annular sleeve 8 downward, and the extended sides of the first vertical grooves 5 and the second vertical grooves 6 are both circular.

[0034] Assuming the lengths of the first and second vertical slots 5 and 6 are the same, both a, and the height of the annular sleeve 8 is b, then a = (5 / 6 to 9 / 10) b. This creates an expansion sleeve structure for the copper sleeve 4, improving machining efficiency, eliminating pre-machining adjustments, and reducing clamping times. Furthermore, the copper sleeve 4 expands the inner bore of the shaft component, preventing some shaft components from being pressed against their end faces.

[0035] A circular groove is also provided in the middle of the circumference of the circular sleeve 8 .

[0036] This utility model relates to the manufacture and processing of various mechanical parts and components, including lathe processing, milling machine processing, drilling machine processing, grinding machine processing and other fields requiring the processing of shaft parts. By using this tooling, machining accuracy can be improved, costs can be reduced, and machining quality and stability can be ensured during the machining process.

[0037] Working principle of this patent:

[0038] 1. Install this structure on the inner hole of the shaft part to be processed.

[0039] 2. According to the size of the inner hole shaft part to be processed, pressure is applied to the structure through a tightening device (the tightening device can adopt existing technology) to make the copper tube fit tightly with the inner hole, thereby realizing the size adjustment of the inner support assembly.

[0040] 3. Check that the inner support assembly is accurately positioned in the center of the inner hole and ensure that there is no looseness.

[0041] 4. Begin machining the exterior components, ensuring that the structure remains stable throughout the machining process.

[0042] This patent is mainly used in the machining process of shaft parts with inner holes in mechanical processing. It can provide an efficient, accurate and economical inner hole positioning and support solution for the mechanical processing field. It is especially suitable for small and medium-sized batch production environments and high-precision processing scenarios, and promotes the manufacturing industry to develop towards higher precision and higher efficiency.

[0043] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A centering inner support tool for machining shaft parts, characterized by: Including support and inner support components; The support includes a cover plate and a base; The cover plate is arranged horizontally and has a central hole at its center; The base is horizontally arranged below the cover plate, and the base and the cover plate are coaxial; The inner support assembly includes an inner support column and a copper sleeve; The inner support column is fixed to the center of the top of the base and forms an L-shaped structure with the base. The inner support column is vertically arranged, and the outer diameter of the inner support column increases from top to bottom; The copper sleeve is installed on the base and is located on the circumferential side of the inner support column. It includes an annular sleeve body, and the thickness of the inner wall of the annular sleeve body decreases from top to bottom.

2. A centering inner support tool for machining shaft parts according to claim 1, characterized in that: The cover plate and the base are connected via connecting bolts.

3. The centering inner support tool for machining shaft parts according to claim 1, characterized in that: The annular sleeve is provided with a plurality of first vertical grooves and second vertical grooves, the first vertical grooves and the second vertical grooves are arranged alternately, and the first vertical grooves are formed from the bottom end of the annular sleeve upward, and the second vertical grooves are formed from the top end of the annular sleeve downward. Assuming that the lengths of the first vertical grooves and the second vertical grooves are the same and are both a, and assuming that the height of the annular sleeve is b, then a=(5 / 6~9 / 10)b, so that the copper sleeve forms an expansion sleeve structure.

4. The centering inner support tool for machining shaft parts according to claim 2, characterized in that: The cover plate and the base are respectively provided with a first screw hole and a second screw hole.

5. The centering inner support tool for machining shaft parts according to claim 3, characterized in that: The extending sides of the first vertical groove and the second vertical groove are both circular.