Welding tool jig
By designing a welding tool, the hydraulic system is used to adjust the distance of the clamping plate and the lifting electrode head of the cylinder part, the problem that the existing welding tool cannot fix parts of different diameters is solved, and the effect of stable welding and convenient parts acquisition is achieved.
Patent Information
- Application Number
- CN202422701099.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The welding tooling of existing sweeping robots and lawn mowers cannot be adjusted, resulting in the inability to fix parts of different diameters.
A welding tool fixture is designed, including a fixing sleeve, partition assembly and upper and lower electrodes. The distance of the clamping plate is adjusted through the hydraulic system to achieve fixation of components of different diameters, and the cylinder parts are lifted and lowered to facilitate the access of components.
It realizes stable welding of parts with different diameters, with simple structure and easy operation, ensuring welding firmness and easy access to parts.
Smart Images

Figure CN223235411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding parts of lawn mowers and sweeping robots, and in particular to a welding tool. Background Art
[0002] The main feature of the sweeping robot is that it is very convenient, reducing the time of manual sweeping and being more efficient. When cleaning, you only need to start the sweeping robot with one button to free your hands to do other things, which is more worry-free and labor-saving.
[0003] A lawn mower is also called a weed cutter, lawn mower, lawn trimmer, etc. A lawn mower is a mechanical tool used to trim lawns, vegetation, etc. It consists of a cutter disc, an engine, running wheels, a walking mechanism, a blade, an armrest, and a control part.
[0004] Sweeping robots and lawn mowers are both cleaning tools. During production, their metal impellers and other components need to be welded using welding tooling.
[0005] For example, a high-frequency welding machine for welding impellers of sweeping robots, with application number CN202320838378.3 and publication date 20230801, includes a machine base and a high-frequency generator arranged on one side of the machine base; a turntable and a drive device for driving the turntable to rotate are provided on the machine base, at least two corresponding blade jigs are provided on the turntable, and each blade jig is also provided with at least two slots for inserting blades; a welding station and a loading station are provided around the turntable; a hose jig for installing a hose and a first cylinder for driving the hose jig up and down are provided at the welding station; the hose jig can be pressed together with the blade jig after being driven, and the blade and hose can be welded together by a high-frequency generator after being pressed together. The utility model rotates the blade jig with different hardness to the welding station by driving the turntable, and uses the cylinder to drive the hose jig to press together with the blade jig before high-frequency welding is performed, thereby enabling blades of different hardness to be welded to the hose.
[0006] The welding fixtures for components such as the impellers of sweeping robots and lawn mowers are mostly made of metal and cannot be adjusted, making it impossible to fix components of different diameters. Therefore, it is urgent to design a welding fixture to solve the above problem. Utility Model Content
[0007] The purpose of the utility model is to provide a welding tool to solve the above-mentioned deficiencies in the prior art.
[0008] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0009] A welding tool fixture comprises a fixing sleeve, a lower electrode assembly is provided at the bottom of the fixing sleeve, a partition assembly is inserted at the top of the fixing sleeve, an upper electrode is provided on the top of the partition assembly, the partition assembly comprises a mounting cylinder, three sliding grooves are provided on the side outer wall of the mounting cylinder, and two clamping plates are slidably connected inside the sliding grooves, an arc-shaped telescopic cylinder is installed between the two clamping plates by bolts, and a connecting pipe is inserted at the outer wall of one side of the arc-shaped telescopic cylinder, a liquid storage tank is provided inside the mounting cylinder, a mounting groove is provided at the center of the top of the mounting cylinder, and an adjusting bolt is installed inside the mounting groove through a bearing, one end of the adjusting bolt extends into the inside of the liquid storage tank, the external thread of the adjusting bolt is connected to the piston plate, the inside of the liquid storage tank is filled with hydraulic oil, and one end of the connecting pipe extends into the inside of the liquid storage tank.
[0010] Furthermore, a groove is provided at the center of the top end of the fixing sleeve, and a placement groove is provided at the center of the inner wall of the groove.
[0011] Furthermore, three electrode blocks are integrally formed on the outer wall of one side of the upper electrode, and the three electrode blocks are distributed in an equidistant structure.
[0012] Furthermore, the lower electrode assembly includes a mounting seat, an electrode head is slidably inserted into one end of the mounting seat, and three electrode grooves distributed in an equidistant structure are opened at one end of the electrode head.
[0013] Furthermore, a cylinder component is mounted on one end of the mounting base via bolts, and an output end of the cylinder component is fixedly connected to the electrode head via the bolts.
[0014] In the above technical solution, the utility model provides a welding fixture, which has the following beneficial effects:
[0015] (1) Through the provided partition assembly, when the jig is used to carry parts, the adjusting bolt can be turned with a wrench to make the piston plate slide inside the liquid storage tank, so that the hydraulic oil enters the connecting pipe, and then the hydraulic oil flows into the arc-shaped telescopic cylinder, so that the arc-shaped telescopic cylinder is expanded, so that the two clamping plates move toward each other inside the slide groove, so that the distance between the two adjacent clamping plates changes, so that the partition assembly can carry parts of different diameters and meet subsequent welding requirements.
[0016] (2) After welding is completed, the cylinder part is started, which causes the electrode head to slide inside the mounting seat, so that the electrode head and the partition assembly are lifted up, and then the welded parts are lifted up inside the fixing sleeve, so that workers can take the welded parts.
[0017] (3) The welding fixture designed in the present invention has a simple structure and is easy to operate. It can ensure the firmness of welding by pressing and welding products. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0019] Figure 1 The utility model provides a schematic diagram of the overall structure of a welding tool embodiment.
[0020] Figure 2 The present invention is a schematic diagram of a fixing sleeve structure provided in an embodiment of a welding tool fixture.
[0021] Figure 3 This is a schematic diagram of the upper electrode structure provided in an embodiment of a welding tool fixture of the present invention.
[0022] Figure 4 This is a schematic structural diagram of a lower electrode assembly provided in an embodiment of a welding tool fixture of the present invention.
[0023] Figure 5 The present invention is a schematic structural diagram of a partition assembly provided in an embodiment of a welding tool fixture.
[0024] Figure 6 This is a schematic diagram of the top view of the mounting tube and clamping plate provided in an embodiment of a welding fixture of the present invention.
[0025] Figure 7 This is a cross-sectional view of the mounting tube structure provided in an embodiment of a welding tool fixture of the present invention.
[0026] Description of reference numerals:
[0027] 1. Fixing sleeve; 2. Lower electrode assembly; 3. Partition assembly; 4. Upper electrode; 5. Groove; 6. Placement groove; 7. Electrode head; 8. Electrode block; 9. Mounting cylinder; 10. Clamping plate; 11. Slide groove; 12. Mounting groove; 13. Adjusting bolt; 14. Arc-shaped telescopic cylinder; 15. Liquid storage tank; 16. Piston plate; 17. Hydraulic oil; 18. Connecting pipe; 19. Mounting seat; 20. Electrode slot; 21. Cylinder parts. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0029] like Figure 1-7As shown, a welding tool fixture provided by an embodiment of the present invention includes a fixed sleeve 1, a lower electrode assembly 2 is provided at the bottom end of the fixed sleeve 1, a partition assembly 3 is inserted at the top of the fixed sleeve 1, an upper electrode 4 is provided on the top of the partition assembly 3, and the partition assembly 3 includes a mounting cylinder 9, three slide grooves 11 are opened on the side outer wall of the mounting cylinder 9, and two clamping plates 10 are slidably connected inside the slide groove 11, an arc-shaped telescopic cylinder 14 is installed between the two clamping plates 10 by bolts, and a connecting pipe 18 is inserted on the outer wall of one side of the arc-shaped telescopic cylinder 14, a liquid storage tank 15 is opened inside the mounting cylinder 9, a mounting groove 12 is opened at the top center of the mounting cylinder 9, and an adjusting bolt 13 is installed inside the mounting groove 12 through a bearing, one end of the adjusting bolt 13 extends to the inside of the liquid storage tank 15, and the external thread of the adjusting bolt 13 is connected to the piston plate 16, the liquid storage tank 15 is filled with hydraulic oil 17, and one end of the connecting pipe 18 extends to the inside of the liquid storage tank 15.
[0030] Specifically, in this embodiment, it includes a fixed sleeve 1, a lower electrode assembly 2 is provided at the bottom end of the fixed sleeve 1, a partition assembly 3 is plugged into the top end of the fixed sleeve 1, an upper electrode 4 is provided on the top of the partition assembly 3, and the partition assembly 3 includes a mounting tube 9. The outer wall of the side of the mounting tube 9 is provided with three slide grooves 11. The slide grooves 11 can guide the movement of the clamping plate 10, and two clamping plates 10 are slidably connected inside the slide grooves 11. An arc-shaped telescopic cylinder 14 is installed between the two clamping plates 10 by bolts, and a connecting pipe 18 is plugged into the outer wall of one side of the arc-shaped telescopic cylinder 14. The connecting pipe 18 can connect the arc-shaped telescopic cylinder 14 to the liquid storage tank 15. The liquid storage tank 15 is provided inside the mounting tube 9, and a mounting groove is provided at the center of the top of the mounting tube 9. 12, and an adjusting bolt 13 is installed inside the mounting groove 12 through a bearing, one end of the adjusting bolt 13 extends to the inside of the liquid reservoir 15, and the external thread of the adjusting bolt 13 is connected to the piston plate 16, and the liquid reservoir 15 is filled with hydraulic oil 17. The adjusting bolt 13 is turned with a wrench to make the piston plate 16 slide inside the liquid reservoir 15, so that the hydraulic oil 17 enters the connecting pipe 18, and then the hydraulic oil 17 will flow into the arc-shaped telescopic cylinder 14, so that the arc-shaped telescopic cylinder 14 is expanded, so that the two clamping plates 10 move toward each other inside the slide groove 11, so that the distance between the two adjacent clamping plates 10 changes, so that the partition assembly 3 can carry components of different diameters, and one end of the connecting pipe 18 extends to the inside of the liquid reservoir 15.
[0031] The present invention provides a welding fixture. When the fixture is used to carry parts, the adjusting bolt 13 can be rotated with a wrench to make the piston plate 16 slide inside the liquid storage tank 15, so that the hydraulic oil 17 enters the connecting pipe 18, and then the hydraulic oil 17 will flow into the arc-shaped telescopic cylinder 14, so that the arc-shaped telescopic cylinder 14 is expanded, so that the two clamping plates 10 move toward each other inside the slide groove 11, so that the distance between the two adjacent clamping plates 110 changes, so that the partition assembly 3 can carry parts of different diameters to meet subsequent welding requirements.
[0032] In one embodiment provided by the present invention, Figure 2 As shown, a groove 5 is provided at the center of the top of the fixing sleeve 1, which facilitates the installation of the partition assembly 3 on the top of the fixing sleeve 1, and a placement groove 6 is provided at the center of the inner wall of the groove 5, which facilitates the installation of the lower electrode assembly 2 in the fixing sleeve 1.
[0033] In another embodiment provided by the present invention, Figure 3 As shown, three electrode blocks 8 are integrally formed on the outer wall of one side of the upper electrode 4, and the three electrode blocks 8 are distributed in an equidistant structure.
[0034] In another embodiment provided by the present invention, Figure 4 As shown, the lower electrode assembly 2 includes a mounting base 19, and the electrode head 7 is slidably inserted at one end of the mounting base 19, and three electrode grooves 20 with equidistant structures are opened at one end of the electrode head 7. During welding, the electrode block 8 of the upper electrode 4 will discharge, and the electrode groove 20 on the electrode head 7 will discharge at the same time, realizing the pressure welding of the product. A cylinder part 21 is installed at one end of the mounting base 19 by bolts. The model of the cylinder part 21 is preferably SC20*50. The cylinder part 21 will start, which will cause the electrode head 7 to slide inside the mounting base 19, so that the electrode head 7 is lifted with the partition assembly 3, and then the welded parts will be lifted inside the fixing sleeve 1, so that workers can take the welded parts, and the output end of the cylinder part 21 is fixedly connected to the electrode head 7 by bolts.
[0035] Example 1
[0036] A welding fixture comprises a fixing sleeve 1, a lower electrode assembly 2 is provided at the bottom of the fixing sleeve 1, a partition assembly 3 is plugged into the top of the fixing sleeve 1, an upper electrode 4 is provided on the top of the partition assembly 3, and the partition assembly 3 comprises a mounting tube 9, and three slide grooves 11 are provided on the side outer wall of the mounting tube 9. The slide grooves 11 can guide the movement of the clamping plate 10, and two clamping plates 10 are slidably connected inside the slide grooves 11. An arc-shaped telescopic cylinder 14 is installed between the two clamping plates 10 by bolts, and a connecting pipe 18 is plugged into the outer wall of one side of the arc-shaped telescopic cylinder 14. The connecting pipe 18 can connect the arc-shaped telescopic cylinder 14 with a liquid storage tank 15. A liquid storage tank 15 is provided inside the mounting tube 9, and a mounting groove 1 is provided at the center of the top of the mounting tube 9. 2, and an adjusting bolt 13 is installed inside the mounting groove 12 through a bearing, one end of the adjusting bolt 13 extends to the inside of the liquid reservoir 15, and the external thread of the adjusting bolt 13 is connected to the piston plate 16, and the liquid reservoir 15 is filled with hydraulic oil 17. The adjusting bolt 13 is turned with a wrench to make the piston plate 16 slide inside the liquid reservoir 15, so that the hydraulic oil 17 enters the connecting pipe 18, and then the hydraulic oil 17 will flow into the arc-shaped telescopic cylinder 14, so that the arc-shaped telescopic cylinder 14 is expanded, so that the two clamping plates 10 move toward each other inside the slide groove 11, so that the distance between the two adjacent clamping plates 10 changes, so that the partition assembly 3 can carry components of different diameters, and one end of the connecting pipe 18 extends to the inside of the liquid reservoir 15.
[0037] Example 2
[0038] This embodiment is further defined on the basis of embodiment 1, wherein a groove 5 is provided at the center of the top of the fixing sleeve 1, the groove 5 facilitates the installation of the partition assembly 3 on the top of the fixing sleeve 1, and a placement groove 6 is provided at the center of the inner wall of the groove 5, the placement groove 6 facilitates the installation of the lower electrode assembly 2 in the mounting fixing sleeve 1; three electrode blocks 8 are integrally formed on the outer wall of one side of the upper electrode 4, and the three electrode blocks 8 are distributed in an equidistant structure; the lower electrode assembly 2 includes a mounting seat 19, an electrode head 7 is slidably inserted at one end of the mounting seat 19, and three electrode grooves with an equidistant structure are provided at one end of the electrode head 7 20. During welding, the electrode block 8 of the upper electrode 4 will discharge, and at the same time, the electrode slot 20 on the electrode head 7 will discharge, thereby realizing the compression welding of the product. A cylinder part 21 is installed at one end of the mounting seat 19 through bolts. The model of the cylinder part 21 is preferably SC20*50. The cylinder part 21 will start, causing the electrode head 7 to slide inside the mounting seat 19, causing the electrode head 7 to rise with the partition assembly 3, and then the welded parts will rise inside the fixing sleeve 1, so that workers can take the welded parts, and the output end of the cylinder part 21 is fixedly connected to the electrode head 7 through bolts.
[0039] Working principle: When using the welding tool to carry parts, the adjusting bolt 13 can be turned with a wrench to make the piston plate 16 slide inside the liquid storage tank 15, so that the hydraulic oil 17 enters the connecting pipe 18, and then the hydraulic oil 17 will flow into the arc-shaped telescopic cylinder 14, so that the arc-shaped telescopic cylinder 14 will expand, so that the two clamping plates 10 move toward each other inside the slide groove 11, so that the distance between the two adjacent clamping plates 10 changes, so that the partition assembly 3 can carry parts of different diameters. Then, during welding, the electrode block 8 of the upper electrode 4 will discharge, and the electrode groove 20 on the electrode head 7 will discharge, thereby realizing pressure-fixed welding of the product. After welding is completed, the cylinder part 21 will start, which will make the electrode head 7 slide inside the mounting seat 19, so that the electrode head 7 rises with the partition assembly 3, and then the welded parts will rise inside the fixing sleeve 1, so that workers can take the welded parts.
[0040] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A welding fixture, comprising a fixing sleeve (1), characterized in that: The bottom end of the fixed sleeve (1) is provided with a lower electrode assembly (2), the top end of the fixed sleeve (1) is plugged with a partition assembly (3), the top of the partition assembly (3) is provided with an upper electrode (4), the partition assembly (3) includes a mounting tube (9), the side outer wall of the mounting tube (9) is provided with three slide grooves (11), and the inside of the slide groove (11) is slidably connected with two clamping plates (10), an arc-shaped telescopic tube (14) is installed between the two clamping plates (10) by bolts, and the outer wall of one side of the arc-shaped telescopic tube (14) is plugged with a A connecting pipe (18) is provided, a liquid storage tank (15) is provided inside the installation cylinder (9), a mounting groove (12) is provided at the center of the top of the installation cylinder (9), and an adjusting bolt (13) is installed inside the mounting groove (12) through a bearing, one end of the adjusting bolt (13) extends into the liquid storage tank (15), the outer surface of the adjusting bolt (13) is threadedly connected to a piston plate (16), the liquid storage tank (15) is filled with hydraulic oil (17), and one end of the connecting pipe (18) extends into the liquid storage tank (15).
2. A welding fixture according to claim 1, characterized in that: A groove (5) is provided at the center of the top end of the fixing sleeve (1), and a placement groove (6) is provided at the center of the inner wall of the groove (5).
3. A welding jig according to claim 1, characterized in that: Three electrode blocks (8) are integrally formed on the outer wall of one side of the upper electrode (4), and the three electrode blocks (8) are distributed in an equidistant structure.
4. A welding jig according to claim 1, characterized in that: The lower electrode assembly (2) comprises a mounting seat (19), one end of which is slidably plugged with an electrode head (7), and one end of the electrode head (7) is provided with three electrode slots (20) distributed in an equidistant structure.
5. A welding jig according to claim 4, characterized in that: A cylinder part (21) is mounted on one end of the mounting seat (19) via bolts, and an output end of the cylinder part (21) is fixedly connected to the electrode head (7) via bolts.
Citation Information
Patent Citations
High-frequency welding machine for welding impeller of sweeping robot
CN219446159U