Petrochemical accessory positioning and machining tool

By setting up multiple positioning blocks and electric push rods on the petrochemical accessories positioning and processing tooling, efficient and stable positioning of the circular workpiece is achieved, solving the problems of low positioning efficiency and single clamping position in the existing technology, and improving positioning accuracy and flexibility.

CN223235740UActive Publication Date: 2025-08-19JIANGSU KAIYUE PETROCHEMICAL CO LTD
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Patent Information

Application Number
CN202422659745.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-08-19
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

In the prior art, the positioning of petrochemical accessories with circular structures mainly relies on clamping on both sides, resulting in low positioning efficiency and single clamping position, making it difficult to avoid the influence of other structures.

Method used

Using multiple positioning blocks evenly distributed on the base, at least three positioning blocks slide to the circular workpiece synchronously and coincide with the center of the base. The angle between the positioning blocks is less than 180 degrees, combining an electric push rod and an electromagnetic suction cup to achieve accurate positioning and stable clamping.

Benefits of technology

The center of the circular workpiece and the base center are realized at one time, which improves positioning efficiency and clamping flexibility, and ensures positioning stability and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of positioning machining, and provides a petrochemical accessory positioning machining tool. The device comprises a base and a positioning block, first rails are evenly distributed on the base around the center of the base, and each first rail is a straight rail with one end pointing to the center of the base; the number of the positioning blocks is the same as that of the first rails, and each positioning block is assembled on the corresponding first rail in a sliding mode; the at least three positioning blocks synchronously slide on the corresponding first rails until abutting against the circular workpiece, the distances between the positioning blocks abutting against the circular workpiece and the center of the base are the same, and the included angle between the first rails where the adjacent positioning blocks are located is smaller than 180 degrees. According to the petrochemical accessory positioning and machining tool, three positioning blocks with the included angle smaller than 180 degrees can be selected from different positioning blocks in multiple directions to position a circular workpiece, the center of the circular workpiece coincides with the center of the base, the positioning efficiency is higher, and the clamping position is more flexible.
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Description

Technical Field

[0001] The utility model relates to the technical field of positioning processing, in particular to a positioning processing tool for petrochemical accessories. Background Art

[0002] Petrochemical accessories refer to various equipment and components used in the petroleum and chemical industries. Since the raw materials used in production are liquid, a large number of tubular structures are required. The positioning of petrochemical accessories is mainly focused on the positioning of circular structures.

[0003] In the existing technology, the positioning of circular structures is mainly achieved by clamping them from both sides and then determining the center through bisection. First, the bisection method requires tool alignment on both sides, which affects the positioning efficiency; second, the clamping position is single, and it is difficult to avoid other structures on the circular structure during the clamping process. Utility Model Content

[0004] The purpose of the utility model is to provide a petrochemical accessories positioning and processing tooling, which can position a circular workpiece by selecting three positioning blocks with an angle less than 180 degrees between each other from positioning blocks in different directions. The center of the circular workpiece coincides with the center of the base, and the positioning efficiency is higher and the clamping position is more flexible.

[0005] The utility model provides a petrochemical accessories positioning processing tool, comprising:

[0006] A base, wherein first rails are evenly distributed around the center of the base, and the first rails are straight rails with one end pointing to the center of the base;

[0007] Positioning blocks, the number of the positioning blocks is the same as the number of the first rails, and each of the positioning blocks is slidably assembled on the first rail;

[0008] The number of the first rails and positioning blocks is not less than three;

[0009] At least three positioning blocks slide synchronously on the corresponding first rails until they contact the circular workpiece. The distance between each positioning block contacting the circular workpiece and the center of the base is the same, and the angle between the first rails where adjacent positioning blocks are located is less than 180 degrees.

[0010] Preferably, the base is fixedly equipped with push rods, the number of the push rods is the same as the number of the positioning blocks, the pushing end of each push rod is fixedly connected to one of the positioning blocks, and the push rods push the positioning blocks to slide on the first track.

[0011] Preferably, the petrochemical accessories positioning and processing tooling further includes an external control center, the push rods are electric push rods, and the external control center is electrically connected to each of the push rods.

[0012] Preferably, the base is further provided with a second track, which is circular and on which a mounting plate is slidably mounted. The first track, push rod and positioning block are all arranged on the mounting plate, and the mounting plate slides around the center of the base on the second track.

[0013] Preferably, the number of the first rail, the push rod, the mounting plate and the positioning block are three.

[0014] Preferably, an electromagnetic chuck is fixedly mounted at the center of the base, the electromagnetic chuck is cylindrical, and one end of the second track contacts the cylindrical surface of the electromagnetic chuck.

[0015] Preferably, the second track is a double track consisting of two circular single tracks.

[0016] Preferably, the first track and the second track are both slide track, and the positioning block and the mounting plate are both slidably assembled on the first track and the second track through the clamping block.

[0017] Preferably, a fractal vise is provided on the positioning block, and the jaws of the fractal vise abut against the circular workpiece.

[0018] Preferably, the base is provided with positioning holes, and the number of the positioning holes is at least two.

[0019] The technical solution of the present utility model positions the circular workpiece by means of at least three positioning blocks, so that the center of the circular workpiece and the center of the base coincide, thereby realizing one-time tool setting and center determination; the angles between the first tracks where the positioning blocks involved in positioning are located are less than 180 degrees to ensure the stability of positioning; at least three positioning blocks surrounding the center of the base are selected for positioning, thereby improving the flexibility of clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is an axonometric drawing of a petrochemical accessories positioning and processing tooling of the utility model;

[0022] Figure 2 for Figure 1 An assembly diagram of a positioning block in a petrochemical parts positioning processing tool;

[0023] Figure 3 for Figure 1Axonometric drawing of a petrochemical parts positioning tool after adding a second track and mounting plate;

[0024] Figure 4 for Figure 3 An assembly diagram of a mounting plate in a petrochemical parts positioning and processing tooling;

[0025] Figure 5 for Figure 1 Axonometric drawing of a positioning block in a petrochemical parts positioning processing tool.

[0026] Description of reference numerals:

[0027] 1. Base; 11. First track; 12. Push rod; 13. Second track; 14. Mounting plate; 15. Positioning hole; 2. Positioning block; 3. Electromagnetic chuck. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0030] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0031] Combine Figures 1 to 5 As shown, the present invention provides a petrochemical accessories positioning processing tool comprising a base 1 and a positioning block 2.

[0032] Combine Figures 1 to 5 As shown, the base 1 is evenly distributed with first rails 11 around its center, and the first rail 11 is a straight rail with one end pointing to the center of the base 1; the number of the positioning blocks 2 is the same as the number of the first rails 11, and each of the positioning blocks 2 is slidably assembled on the first rail 11; the number of the first rails 11 and the positioning blocks 2 is not less than three; at least three of the positioning blocks 2 slide synchronously on the corresponding first rails 11 until they contact the circular workpiece, and the distance between each positioning block 2 that contacts the circular workpiece and the center of the base 1 is the same, and the angle between the first rails 11 where adjacent positioning blocks 2 are located is less than 180 degrees.

[0033] In this embodiment, the circular workpiece is positioned by at least three positioning blocks 2 so that the center of the circular workpiece coincides with the center of the base 1, thereby achieving one-time tool alignment and center determination; the first tracks 11 where the positioning blocks 2 involved in positioning are located have angles less than 180 degrees with each other to ensure positioning stability; at least three positioning blocks 2 surrounding the center of the base 1 are selected for positioning, thereby improving the flexibility of clamping.

[0034] In some embodiments, combined Figure 1 、 Figure 2 As shown, the base 1 is fixedly equipped with a push rod 12, the number of the push rods 12 is the same as the number of the positioning blocks 2, and the pushing end of each push rod 12 is fixedly connected to a positioning block 2. The push rod 12 pushes the positioning block 2 to slide on the first track 11, and the sliding distance of the positioning block 2 on the first track 11 is precisely controlled by mechanical drive to achieve a better positioning effect.

[0035] In some embodiments, combined Figure 1 As shown, the petrochemical accessories positioning processing tooling also includes an external control center. The push rod 12 is an electric push rod. The external control center is electrically connected to each of the push rods 12. The participation of electronic components ensures the consistency of the movement of the positioning block 2 and improves the positioning accuracy.

[0036] In some embodiments, combined Figure 3 As shown, the base 1 is also provided with a second track 13, the second track 13 is circular, and a mounting plate 14 is slidably mounted on the second track 13. The first track 11, the push rod 12 and the positioning block 2 are all arranged on the mounting plate 14. The mounting plate 14 slides around the center of the base 1 on the second track 13, and the push rod 12 and the positioning block 2 slide on the second track 13 through the mounting plate 14, thereby realizing flexible adjustment of the position of the circular workpiece, further improving the flexibility of clamping.

[0037] In some embodiments, combined Figure 3 As shown, the number of the first rail 11, the push rod 12, the mounting plate 14 and the positioning block 2 are all three. Since the positions are adjustable, there is no need to retain extra options; the positioning of the circular workpiece can be completed by three positioning blocks 2 with flexible positions.

[0038] In some embodiments, combined Figure 3 、 Figure 4 As shown, an electromagnetic suction cup 3 is fixedly installed at the center of the base 1. The electromagnetic suction cup 3 is cylindrical, and one end of the second rail 13 contacts the cylindrical surface of the electromagnetic suction cup 3. After the positioning of the circular workpiece is completed, power can be turned on to make the electromagnetic suction cup 3 suck the circular workpiece tightly, thereby increasing the fixing effect.

[0039] In some embodiments, combined Figure 3 、 Figure 4 As shown, the second track 13 is a double track consisting of two circular single tracks. The interaction force between the second track 13 and the mounting plate 14 mainly occurs in the direction perpendicular to the second track 13. The double track design has a higher upper force line, which is beneficial to avoid track deformation.

[0040] In some embodiments, combined Figure 3 、 Figure 4 As shown, the first track 11 and the second track 13 are both slide rails, and the positioning block 2 and the mounting plate 14 are both slidably assembled on the first track 11 and the second track 13 through the clamping block, so the assembly relationship is more firm and the service life of the structure is longer.

[0041] In some embodiments, combined Figure 5As shown, the positioning block 2 is provided with a fractal vise, and the jaws of the fractal vise abut against the circular workpiece, which can effectively improve the contact stability between the positioning block 2 and the circular workpiece. At the same time, the outer contour of the circular workpiece is the same everywhere, and the deformation of the fractal vise on each positioning block 2 is consistent, which will not affect the accuracy of positioning.

[0042] In some embodiments, combined Figure 1 、 Figure 3 As shown, the base 1 is provided with positioning holes 15, and the number of the positioning holes 15 is at least two. The positioning holes 15 can be directly used for tool alignment to simplify the tool alignment process. At the same time, designing multiple positioning holes 15 can effectively avoid the obstruction problem and improve the tool alignment efficiency.

[0043] Working process: Place the circular workpiece near the center of the base 1, select at least three positioning blocks 2 to slide synchronously on the corresponding first track 11 until they contact the circular workpiece, and select the distance between each positioning block 2 and the center of the base 1 to always remain the same. When each positioning block 2 contacts the circular workpiece, the center of the circular workpiece coincides with the center of the base 1, and the center position of the circular workpiece is fixed, and positioning can be completed with only one tool setting.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A petrochemical accessories positioning processing tool, characterized in that: include: A base (1), wherein the base (1) has first rails (11) evenly distributed around its center, and the first rails (11) are straight rails with one end pointing to the center of the base (1); Positioning blocks (2), the number of the positioning blocks (2) is the same as the number of the first rails (11), and each of the positioning blocks (2) is slidably assembled on the first rail (11); The number of the first rails (11) and positioning blocks (2) is not less than three; At least three of the positioning blocks (2) slide synchronously on the corresponding first rails (11) until they contact the circular workpiece, the distance between each positioning block (2) contacting the circular workpiece and the center of the base (1) is the same, and the angle between the first rails (11) where adjacent positioning blocks (2) are located is less than 180 degrees.

2. The petrochemical accessories positioning and processing tooling according to claim 1 is characterized in that: The base (1) is fixedly equipped with push rods (12), the number of the push rods (12) is the same as the number of the positioning blocks (2), the pushing end of each push rod (12) is fixedly connected to one positioning block (2), and the push rod (12) pushes the positioning block (2) to slide on the first track (11).

3. The petrochemical accessories positioning and processing tooling according to claim 2 is characterized in that: It also includes an external control center, the push rods (12) are electric push rods, and the external control center is electrically connected to each of the push rods (12).

4. The petrochemical accessories positioning and processing tooling according to claim 2 is characterized in that: The base (1) is further provided with a second track (13), the second track (13) is circular, a mounting plate (14) is slidably mounted on the second track (13), the first track (11), the push rod (12) and the positioning block (2) are all arranged on the mounting plate (14), and the mounting plate (14) slides around the center of the base (1) on the second track (13).

5. The petrochemical accessories positioning and processing tooling according to claim 4 is characterized in that: The number of the first track (11), the push rod (12), the mounting plate (14) and the positioning block (2) is three.

6. The petrochemical accessories positioning and processing tool according to claim 4, characterized in that: An electromagnetic suction cup (3) is fixedly mounted at the center of the base (1); the electromagnetic suction cup (3) is cylindrical, and one end of the second track (13) contacts the cylindrical surface of the electromagnetic suction cup (3).

7. The petrochemical accessories positioning and processing tool according to claim 4, characterized in that: The second track (13) is a double track consisting of two circular single tracks.

8. The petrochemical accessories positioning and processing tool according to claim 4, characterized in that: The first track (11) and the second track (13) are both slide track, and the positioning block (2) and the mounting plate (14) are both slidably assembled on the first track (11) and the second track (13) through the clamping of the clamping block.

9. The petrochemical accessories positioning and processing tool according to claim 1, characterized in that: A fractal vise is provided on the positioning block (2), and the jaws of the fractal vise abut against the circular workpiece.

10. The petrochemical accessories positioning and processing tool according to claim 1, characterized in that: Positioning holes (15) are provided on the base (1), and the number of the positioning holes (15) is at least two.